Achievement of high surface charge in poly(vinylidene fluoride) fiber yarns through dipole orientation during fabrication

Electrospun fiber materials are of scientific interest for use in multiple application areas. Charged fiber structures show enhanced properties as desired for some of these applications. One factor influencing the charge on the fiber structure that has not been explored is fiber alignment. Electrospun fiber structures, such as membranes, typically consist of randomly oriented fibers. Structural properties of the membranes such as mechanical strength are known to be affected by the random orientation of the fibers. It is suspected that fiber orientation may also affect the charge capacity of charged fiber structures. A few approaches to form electrospun yarns have been reported. Some of these approaches can also cause fibers to preferentially align along the yarn axis instead of assembling into a random structure. In this work, a rotating metal cone was used to collect Poly(vinylidene fluoride) electrospun fibers from which stretched yarns were drawn and twisted into yarns. The alignment of the fibers in the yarns was controllable to a degree that allowed exploration of the effect of alignment on charge. Long continuous oriented or random yarns of relatively uniform thickness were produced at a rate of about 10 m/h. The yarns were polarized by methods of heating, stretching, and poling. The results show that the fiber yarn formation process endows more charges to the fibers compared to the normal fiber membrane electrospinning and post polarization. This provides a facile route for the preparation of enhanced charge-functionalized fiber structures for a wide range of applications.     

Electrospun self‐assembled nanofiber yarns

A technique for making self‐assembled electrospun (E‐spun) nanofiber yarns from poly(acrylonitrile) in a single step is described. The process involved formation of the nanofiber yarn directly within the electrospinning zone and its removal before it can reach the counter‐electrode. The yarn is presumably formed due to splitting of the main jet into numerous nanojets and their reassembly into a single entity midway between the two electrodes. The process was found to occur at a particular field strength, which varied considerably with the concentration of the polymer dope. The gross morphology of yarns and the alignment of nanofibers in the yarn were evaluated by scanning electron microscopy (SEM). The rationale behind the formation of the yarn like structure has been explained. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

A dynamic liquid support system for continuous electrospun yarn fabrication

Electrospinning is known to be a highly versatile process which is able to produce fibers made out of different compositions with diameter of a few microns down to several nanometers. Current electrospinning technology generally involves the deposition of fibers onto a solid substrate although in some cases, a liquid coagulation bath is used to collect the fibers. However, a liquid collector may offer several advantages over a solid substrate. A novel electrospun fiber manipulation process through the use of a water vortex is described in this communication where continuous yarn was made from electrospun fibers. Preliminary studies on some parameters such as solution feed rate and solution concentration and their impact on fabrication of the yarn and the fiber morphology were carried out.     

Conjugate electrospinning of continuous nanofiber yarn of poly(L‐lactide)/nanotricalcium phosphate nanocomposite

The continuous nanofiber yarns of poly(L ‐lactide) (PLLA)/nano‐β‐tricalcium phosphate (n‐TCP) composite are prepared from oppositely charged electrospun nanofibers by conjugate electrospinning with coupled spinnerets. The morphology and mechanical properties of PLLA/n‐TCP nanofiber yarns are characterized by scanning electron microscope, transmission electron microscope, and electronic fiber strength tester. The results show that PLLA/n‐TCP nanofibers are aligned well along the longitudinal axis of the yarn, and the concentration of PLLA plays a significant role on the diameter of the nanofibers. The thicker yarn of PLLA/n‐TCP composite with the weight ratio of 10/1 has been produced by multiple conjugate electrospinning using three pairs of spinnerets, and the yarn has tensile strength of 0.31cN/dtex. A preliminary study of cell biocompatibility suggests that PLLA/n‐TCP nanofiber yarns may be useable scaffold materials. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Morphological and mechanical properties of drawn poly(l‐lactide) electrospun twisted yarns

In this study, the continuous twisted PLLA yarns were produced using an electrospinning device consists of two oppositely charged nozzles. The electrospinning process was performed at different twist rates. The electrospun twisted yarns were drawn at different extension ratios of 50% and 100% and their morphological and mechanical properties of post‐drawn yarns were investigated. The morphological studies at all twist rates shown that uniform and smooth fibers without any bead were formed. Increasing the twist rate up to 240 rpm resulted to a decrease in the average diameter of the fibers in the yarn structure. After uniaxially drawing of the yarns, the average diameter of fibers and thus the yarn diameter decreased. The post‐drawing process enhanced the crystallinity of the fibers in the yarn structure. Furthermore, by increasing the extension ratio, the tensile strength and modulus of yarns increased, while the elongation at break (%) decreased. POLYM. ENG. SCI., 58:1091–1096, 2018. © 2017 Society of Plastics Engineers     

A Comparison of Electric‐Field‐Driven and Pressure‐Driven Fiber Generation Methods for Drug Delivery

Polymeric fibers are prepared by using electric field driven fiber production technology—electrospinning and pressure driven fiber production technology—pressurized gyration. Fibers of four different polymers: polyvinylidene fluoride (PVDF), poly(methyl methacrylate (PMMA), poly(N‐isopropylacrylamide), and polyvinylpyridine (PVP), are spun by both techniques and differences are analyzed for their suitability as drug carriers. The diameters of electrospun fibers are larger in some cases (PVDF and PMMA), producing fibers with lower surface area. Pressurized gyration allows for a higher rate of fiber production. Additionally, drug‐loaded PVP fibers are prepared by using two poorly water‐soluble drugs (Amphotericin B and Itraconazole). In vitro dissolution studies show differences in release rate between the two types of fibers. Drug‐loaded gyrospun fibers release the drugs faster within 15 min compared to the drug‐loaded electrospun fibers. The findings suggest pressurized gyration is a promising and scalable approach to rapid fiber production for drug delivery when compared to electrospinning.     

The influence of process parameters on the properties of electrospun PLLA yarns studied by the response surface methodology

Poly (l ‐lactide) (PLLA) fibrous yarns were prepared by electrospinning of polymer solutions in 2,2,2‐trifluoroethanol. Applying spinning from two oppositely charged needles the spontaneous formed triangle of fibers at a grounded substrate could be assembled into fibrous yarns using a device consisting of a take‐up roller and twister. The effect of processing parameters on the morphology, diameter and mechanical properties of PLLA yarns was investigated by the response surface methodology (RSM). This method allowed evaluating a quantitative relationship between polymer concentration, voltage, take‐up rate and distance between the needles' center and the take‐up unit on the properties of the electrospun fibers and yarns. It was found that at increasing concentrations up to 9 wt % uniform fibers were obtained with increasing mean diameters. Conversely, the fiber diameter decreased slightly when the applied voltage was increased. The take‐up rate had a significant influence on the yarn diameter, which increased as the take‐up rate decreased. The tensile strength and modulus of the yarns were correlated with these variables and it was found that the polymer concentration had the largest influence on the mechanical properties of the yarns. By applying the RSM, it was possible to obtain a relationship between processing parameters which are important in the fabrication of electrospun yarns. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41388.     

Preparation and characterization of zein and zein/poly‐L‐lactide nanofiber yarns

Zein and zein/poly‐L ‐lactide (PLLA) nanofiber yarns were prepared by conjugate electrospinning using coupled spinnerets applied with two high electrical voltages of opposite polarities in this article. Structure and morphology of zein yarns were investigated by SEM and X‐ray diffraction. The results showed that zein yarn consisted of large quantity of fibers with diameters ranging from several hundreds nanometers to a few microns, and zein concentration played a significant role on the diameter of nanofibers in yarns. To improve mechanical property of nanofiber yarns, PLLA was then incorporated with zein. Zein/PLLA composite nanofiber yarns conjugate electrospun from solution with concentration of 7.5% (zein, w/v)/7.5% (PLLA, w/v) exhibited tensile strength of 0.305 ± 0.014 cN/dtex. The composite yarns showed better nanofiber alignment along the longitudinal axis. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of Geometrical Parameters on Piezoresponse of Nanofibrous Wearable Piezoelectric Nanofabrics Under Low Impact Pressure

Piezoelectric polymers are potential energizers for wearable electronics due to the possibility of developing their yarns for various textile products. The present study is aimed at understanding the effect of geometrical parameters, viz., yarn linear density (measured as Tex), twist per meter (TPM), plying, as well as weft and warp density on the piezoelectric voltage of electrospun yarns of polyvinylidene fluoride (PVDF) polymer and poly[(vinylidene fluoride)-co-trifluoroethylene] [P(VDF-TrFE)] copolymer. Yarns are developed by twisting and plying electrospun nanofibers and their mechanical and piezoelectric properties are systematically investigated. Relative advantages of the yarns of the copolymer with respect to PVDF in both aligned and random fiber geometries are evaluated. The studies show that piezoresponse of the woven nanogenerators can be enhanced by decreasing Tex and increasing the TPM, the plying number, and the fabric density. A record piezovoltage of ≈2.5 V is achieved through this work. The results of the present work can be used for the fabrication of flexible and breathable nanogenerators or sensors.     

PEG-PLA-PCL based electrospun yarns with curcumin control release property as suture

This work presents an interesting method using an electrospinning process to fabricate suture yarns loaded with curcumin to achieve reasonable mechanical properties as well as tunable drug release behavior. Different structures including different yarn counts and twists as well as core-sheath structures were used to adjust drug release properties along with improving the yarn's mechanical properties. The core parts were made of polycaprolactone and the sheath parts were made of polyethylene glycol, polylactic acid, and polycaprolactone. Drugs can be incorporated in both parts based on the required condition and application. Electrospun yarns were compared using both structural properties and their drug release profiles as metrics. The results of comparing drug release profiles of six electrospun yarns with different yarn counts and twists showed that yarns with finer fiber diameters in the core part have more drug release as well as more initial release. Overall evaluations showed that core-sheath drugloaded yarn with appropriate physical and mechanical properties can be a useful material as a drug delivery system to the site of damaged tissue. It can also be concluded that the amount and duration of drug release can be controlled using the structural parameters of electrospun yarns as an engineering tool for designing suture yarns with required properties.     

Coaxial electrospun encapsulation of epoxy for use in self‐healing materials

Epoxy was sequestered within a poly(vinyl alcohol) (PVA) shell using a coaxial electrospinning process resulting in fibers suitable for use in self‐healing materials. Electrospinning equipment was designed and built including extensive development of the coaxial spinneret and optimization of the electrical field. Other parameters that were studied and controlled included the viscosity of the shell material and the interfacial tension between the shell and core material. The interfacial tension between the PVA solution and the epoxy was controlled by adding ethanol to the water solvent. A concentration of 8.5 wt% PVA in a combined ethanol and water solution (water:EtOH = 1:0.15) yielded a PVA solution that had interfacial tension and viscosity characteristics that were effective for coaxial electrospinning. The resulting coaxially electrospun fibers assumed a beaded fiber morphology. © 2012 Society of Chemical Industry     

Continuous polymer nanofiber yarns prepared by self-bundling electrospinning method

Continuous polymer nanofiber yarns were manufactured by self-bundling electrospinning method. Compared with typical electrospinning setup, the special difference in this method was that a grounded needle tip was used to induce the self-bundling of polymer nanofibers at the beginning of electrospinning process. Four kinds of polymer self-bundling yarns, poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), polyacrylonitrile (PAN), poly(l-lactic acid) (PLLA) and poly(m-phenylene isophthalamide) (PMIA), were prepared successfully by using this self-bundling electrospinning method. Good alignment of polymer nanofibers in self-bundled yarns was confirmed by SEM observation. It was found out that the conductivity of the polymer solution was crucial to achieve stably continuous self-bundled fiber yarns. A possible mechanism for the self-bundling formation of align nanofiber yarn was proposed.     

Determination of twisting angle of electrospun nanofiber bundle for continuous electrospinning system

Electrospinning continuously produced twisted nanofibers with a convergence coil and a rotating ring collector. The positively charged nozzle was used in the electrospinning process to deposit electrospun fibers of polyacrylonitrile onto a rotating ring collector. By withdrawing the electrospun fibers from the rotating ring collector, it was possible to spin the electrospun fibers yarn. In this study, theoretical approaches and numerical simulations were used to determine the twisting angle of the yarn. Using the equations developed in this study, we performed numerical simulations and compared the experimental results with the numerical simulation results. Mechanical properties of the fiber bundle were analyzed for twisting angle. It was confirmed the relationship among the winding drum, the ring collector, and flux of the fibers mass per time during electrospinning in the developed system. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45528.     

Characterizing a novel method for blending regenerated cellulose structures with polyester filaments

The combination method of various manmade fibers with other fibers was developed to create special properties many years ago. Fibers can be mixed in a generation process, such as in solution or melt spinning, or in a fiber spinning process in the form of filaments, staple, sliver, yarn, and so on. Hybrid blended yarns are a common class of yarns in the textile industry, and the most are produced through cotton–polyester or viscose–polyester blending in the spinning process. The cellulose fibers blended in spun yarns should be at least 1 in. in length with appropriate surface properties. This causes limitations in the use of cheap materials. Cheap products owe their manufacturing to waste papers, wood trash, poor linters of cotton, spinning trash, and so on. In this study, a new method for combining regenerated cellulose structures with polyester filaments was examined; it is different from conventional hybrid polyester–viscose fiber production. In the first step, the viscose pulp was prepared and then coated on the polyester filaments in various forms. The properties, including the tensile strength, density, yarn count, moisture regain, static electricity, and dyeing, of the resulted hybrid fibers were evaluated with a variety of methods. The results show that almost all of the properties of the coated samples were improved, especially the moisture absorbance, static electricity, and dyeing properties. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Nanoindentation study of individual cellulose nanowhisker-reinforced PVA electrospun fiber

Electrospun poly(vinyl alcohol) (PVA) fiber and its composites have been widely studied recently. However, most physical properties reported in literature are measured from a nanofiber web. In this study, for the first time, the mechanical properties of individual electrospun fiber, rather than fiber web, of cellulose nanowhisker-reinforced poly(vinyl alcohol) was studied using nanoindentation technique. The modulus is 2.1 GPa for a pure PVA electrospun fiber, and 7.6 GPa for 20.0 wt% cellulose nanowhisker-reinforced PVA electrospun fiber, respectively. The modulus of PVA/cellulose nanowhisker electrospun fibers increases linearly with increasing loading ratio of cellulose nanowhiskers up to 20.0 wt%. The experimental results were compared with that calculated using isotropic and longitudinal Halpin–Tsai models. The modules of the cellulose nanowhiskers are 60–80 % higher than the isotropic model predictions but lower than longitudinal model prediction, suggesting the nanowhiskers are partially aligned to the electrospun fiber direction.     

Electrospinning of thermoplastic polyurethane microfibers and nanofibers from polymer solution and melt

Electrospinning technique was used to produce ultrafine fibers from thermoplastic polyurethane (TPU). A direct comparison between melt and solution electrospinning of TPU was provided for the evaluation of process–structure relationship. It was found that the deposition rate of melt electrospinning (0.6 g h^?1) is four times higher than that of solution electrospinning (0.125 g h^?1) for TPU under the same processing condition. However, the average fiber diameters of solution electrospun TPUs (220–280 nm) were much lower than those of melt electrospun TPUs (4–8 μm). The effect of processing variables including collection distance and electric field strength on the electrospun fiber diameter and morphology was also studied. The findings indicate that increasing the electric field strength yielded more electrical forces acting on polymer jet and resulted in a decrease in fiber diameter as a result of more fiber drawing in both solution and melt electrospun fibers. It was also demonstrated that increasing the collection distance led to an improvement in the solidification of melt electrospun fibers and thus less fused fibers were obtained. Finally, a close investigation of fiber structures revealed that melt electrospun TPU fibers had smooth surface, whereas solution electrospun TPU fibers showed high intensity of cracks on the fiber surface. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

The in situ polymerization of vinyl monomers in polyester yarns

The effects of a pretreatment of polyester (PET) yarns with a strongly interacting solvent such as dimethylformamide (DMF) on vinyl monomer incorporation were investigated. When the DMF pretreatment is carried out at high temperatures (above 120°C), the swollen PET structure is stabilized by solvent-induced secondary crystallization. This substrate is highly suitable for the incorporation of vinyl monomers. In situ polymerization of vinyl monomers in DMF-treated PET was investigated using chemical and γ-irradiation polymerization techniques, both in the presence and in the absence of excess monomer outside the PET fibers. When polymerization was carried out in a system in which a constant supply of free radicals was available from the outside of the PET fibers, lower initiator concentrations and smaller γ-irradiation doses were necessary. These results are attributed to a low efficiency of the initiator inside the PET fiber due to mobility restrictions. Water uptake and moisture regain of PET yarns containing poly(hydroxyethyl methacrylate) and poly(acrylic acid) were also investigated. When most of the vinyl polymer was inside the PET fiber, water absorption was limited. The changes in mechanical properties of the PET yarns resulting from the DMF pretreatment were partially reversed by in situ polymerization of vinyl monomers.     

Alkali treatment of jute fibers: Relationship between structure and mechanical properties

The mechanical properties of tossa jute fibers were improved by using NaOH treatment process to improve the mechanical properties of composites materials. Shrinkage of fibers during this process has significant effects to the fiber structure, as well as to the mechanical fiber properties, such as tensile strength and modulus. Isometric NaOH‐treated jute yarns (20 min at 20°C in 25% NaOH solution) lead to an increase in yarn tensile strength and modulus of ∼ 120% and 150%, respectively. These changes in mechanical properties are affected by modifying the fiber structure, basically via the crystallinity ratio, degree of polymerization, and orientation (Hermans factor). Structure–property relationships, developed for cellulosic man‐made fibers, were used with a high correlation factor to describe the behavior of the jute fiber yarns. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 623–629, 1999     

A modeling and experimental study of the influence of twist on the mechanical properties of high‐performance fiber yarns

Little data exist on how twist changes the properties of high‐performance continuous fiber yarns. For this reason, a study was conducted to determine the influence of twist on the strength and stiffness of a variety of high‐performance continuous polymeric fiber yarns. The materials investigated include Kevlar 29®, Kevlar 49®, Kevlar 149®, Vectran HS®, Spectra 900®, and Technora®. Mechanical property tests demonstrated that the initial modulus of a yarn monotonically decreases with increasing twist. A model based on composite theory was developed to elucidate the decrease in the modulus as a function of both the degree of twist and the elastic constants of the fibers. The modulus values predicted by the model have good agreement with those measured by experiment. The radial shear modulus of the fiber, which is difficult to measure, can be derived from the regression parameter of experimental data by the use of the model. Such information should be useful for some specialized applications of fibers, for example, fiber‐reinforced composites. The experimental results show that the strength of these yarns can be improved by a slight twist. A high degree of twist damages the fibers and reduces the tensile strength of the yarn. The elongation to break of the yarns monotonically increases with the degree of twist. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1938–1949, 2000