A novel sol-gel method based on FePO4·2H2O to synthesize submicrometer structured LiFePO4/C cathode material

Carbon coated LiFePO₄/C cathode material is synthesized with a novel sol-gel method, using cheap FePO₄·2H₂O as both iron and phosphorus sources and oxalic acid (H₂C₂O₄·2H₂O) as both complexant and reductant. In H₂C₂O₄ solution, FePO₄·2H₂O is very simple to form transparent sols without controlling the pH value. Pure submicrometer structured LiFePO₄ crystal is obtained with a particle size ranging from 100 to 500 nm, which is also uniformly coated with a carbon layer, about 2.6 nm in thickness. The as-synthesized LiFePO₄/C sample exhibits high initial discharge capacity 160.5 mAh g⁻¹ at 0.1 C rate, with a capacity retention of 98.7% after 50th cycle. The material also shows good high-rate discharge performances, about 106 mAh g⁻¹ at 10 C rate. The improved electrochemical properties of as-synthesized LiFePO₄/C are ascribed to its submicrometer scale particles and low electrochemical impedance. The sol-gel method may be of great interest in the practical application of LiFePO₄/C cathode material.     

Preparation and characterization of Ti-doped LiFePO4 cathode materials for lithium-ion batteries

Olivine structured LiFePO₄ (lithium iron phosphate) and Ti⁴⁺-doped LiFe_1−xTi_xPO₄ (0.01 ≤ x ≤ 0.09) powders were synthesized via a solution route followed by heat-treatment at 700 °C for 8 h under N₂ flowing atmosphere. The compositions, crystalline structure, morphology, carbon content, and specific surface area of the prepared powders were investigated with ICP-OES, XRD, TEM, SEM, EA, and BET. Capacity retention study was used to investigate the effects of Ti⁴⁺ partial substitution on the intercalation/de-intercalation of Li⁺ ions in the olivine structured cathode materials. Among the prepared powders, LiFe_0.97Ti_0.03PO₄ manifests the most promising cycling performance as it was cycled with C/10, C/5, C/2, 1C, 2C, and 3C rate. It showed initial discharge capacity of 135 mAh g⁻¹ at 30 °C with C/10 rate. From the results of GSAS refinement for the prepared samples, the doped-Ti⁴⁺ ions did not occupy the Fe²⁺ sites as expected. However, the occupancy of the doped Ti⁴⁺ ions are still not clear, and theoretical calculations are needed for further studies. From the variation of lattice parameters calculated by the least square method without refinement, it suggested that Ti⁴⁺-doped LiFePO₄ samples formed solid solutions at low doping levels while TiO₂ was also observed with TEM in samples prepared with doping level higher than 5 mol%.     

Improved electrochemical performances of 9LiFePO4·Li3V2(PO4)/C composite prepared by a simple solid-state method

9LiFePO₄·Li₃V₂(PO₄)₃/C is synthesized via a carbon thermal reaction using petroleum coke as both reduction agent and carbon source. The as-prepared material is not a simple mixture of LiFePO₄ (LFP) and Li₃V₂(PO₄)₃ (LVP), but a composite possessing two phases: one is V-doped LFP and the other is Fe-doped LVP. The typical structure enhances the electrical conductivity of the composite and improves the electrochemical performances. The first discharge capacity of 9LFP·LVP/C in 18650 type cells is 168 mAh g⁻¹ at 1 C (1 C_9LFP·LVP/C = 166 mA g⁻¹), and exhibits high reversible discharge capacity of 125 mAh g⁻¹ at 10 C even after 150 cycles. At the temperature of −20 °C, the reversible capacity of 9LFP·LVP/C can maintain 75% of that at room temperature.     

Synthesis and electrochemical performances of Li3V2(PO4)3/(Ag + C) composite cathode

Li₃V₂(PO₄)₃, Li₃V₂(PO₄)₃/C and Li₃V₂(PO₄)₃/(Ag + C) composites as cathodes for Li ion batteries are synthesized by carbon-thermal reduction (CTR) method and chemical plating reactions. The microstructure and morphology of the compounds are characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The Li₃V₂(PO₄)₃/(Ag + C) particles are 0.5-1 μm in diameters. As compared to Li₃V₂(PO₄)₃, Li₃V₂(PO₄)₃/C, the Li₃V₂(PO₄)₃/(Ag + C) composite cathode exhibits high discharge capacity, good cycle performance (140.5 mAh g⁻¹ at 50th cycle at 1 C, 97.3% of initial discharge capacity) and rate behavior (120.5 mAh g⁻¹ for initial discharge at 5 C) for the fully delithiated (3.0-4.8 V) state. Electrochemical impedance spectroscopy (EIS) measurements show that the carbon and silver co-modification decreases the charge transfer resistance of Li₃V₂(PO₄)₃/(Ag + C) cathode, and improves the conductivity and boosts the electrochemical performance of the electrode.     

Cation ordering in the layered Li1+x(Ni0.425Mn0.425Co0.15)1 − xO2 materials (x = 0 and 0.12)

The layered Li_1+x(Ni_0.425Mn_0.425Co_0.15)_1 − xO₂ (x = 0 and 0.12) materials were prepared by a coprecipitation method. Their structure was investigated using the combination of X-ray and electron diffraction experiments. For both materials (x = 0 and 0.12), the electron diffraction patterns revealed an in-plane √3a_hex. × √3a_hex. superstructure in agreement with the ordering of the Li⁺, Ni²⁺, Ni³⁺, Mn⁴⁺ and Co³⁺ ions in the transition metal layers. The stoichiometry of these materials was not in agreement with an ideal ordering: the possible presence of point defects or of a domain microstructure was thus discussed. Electron diffraction also revealed that these ordered layers were slightly correlated along the c_hex. axis for both materials.     

Effect of oxygen non-stoichiometry and temperature on cation ordering in LiMn2−xNixO4 (0.50 ≥ x ≥ 0.36) spinels

The effect of oxygen stoichiometry on the transition metal ordering and electrochemical activity of LiMn_2−xNi_xO₄ solid solutions was investigated. Temperature–oxygen-partial-pressure–composition (pO₂–T–x) diagrams of ordered and disordered phases of LiMn_2−xNi_xO₄ (0.50 ≥ x ≥ 0.36) in the vicinity of order–disorder transition temperature (T_c) was constructed by means of infrared spectroscopy, thermogravimetric analysis and galvanostatic measurements. Despite their simplicity and limitations over traditional diffraction techniques, all three techniques offered near excellent capability to distinguish ordered and disordered phases. The effect of oxygen-partial-pressure (pO₂) in the annealing atmosphere and nickel content of the spinel on T_c was studied. The transition temperature increased with pO₂ and nickel content, except in oxygen-rich (pO₂ = 1) atmosphere for the maximum nickel content spinel of LiMn_1.5Ni_0.5O₄. An explanation for the dependence of the transition temperature on the two variables and changes induced by the post-fabrication heat treatments is provided.     

V2O3 modified LiFePO4/C composite with improved electrochemical performance

In addition to lattice doping and carbon-coating, surface modification with other metal oxides can also improve the electrochemical performance of LiFePO₄ powders. In this work, highly conductive vanadium oxide (V₂O₃) is in situ produced during the synthesis of carbon-coated LiFePO₄ (LiFePO₄/C) powders by a solid state reaction process and acts as a surface modifier. The structures and compositions of LiFePO₄/C samples containing 0-10 mol% vanadium are analyzed by X-ray diffraction, Raman spectroscopy, scanning electron microscopy and transmission electron microscopy. Their electrochemical properties are also characterized with galvanostatic cell cycling and cyclic voltammetry. It is found that vanadium is present in the form of V₂O₃ that is incorporated in the carbon phase. The vanadium-modified LiFePO₄/C samples show improved rate capability and low-temperature performance. Their apparent lithium diffusion coefficient is in the range of 10⁻¹² to 10⁻¹⁰ cm² s⁻¹ depending on the vanadium content. Among the investigated samples, the one with 5 mol% vanadium exhibits the best electrochemical performance.     

Lithium ion transport pathways in xLiCl−(1 − x)(0.6Li2O–0.4P2O5) glasses

xLiCl–(1 − x)(0.6Li₂O–0.4P₂O₅) systems with x = 0.1, 0.15, 0.2, 0.25, have been prepared using melt quenching method and their ionic conductivity was characterized by impedance spectroscopy. Molecular dynamics (MD) simulations for the same systems have been performed with an optimized potential, fitted to match bond lengths, coordination numbers and ionic conductivity. Based on the equilibrated configurations of these MD simulations, ion transport pathways are modelled in detail by the bond valence approach to clarify the influence of the halide dopant concentration on the glass structure and its consequence for Li ion mobility. Features of the consequential ion transport pathway models (such as volume fraction and local dimensionality of the percolating pathway) are compared to pathway models for related glassy solid electrolytes based on reverse Monte Carlo modelling of diffraction data.     

Novel hedgehog-like 5 V LiCoPO4 positive electrode material for rechargeable lithium battery

Hedgehog-like LiCoPO₄ with hierarchical microstructures is first synthesized via a simple solvothermal process in water-benzyl alcohol mixed solvent at 200 °C. Morphology and crystalline structure of the samples are characterized by scanning electron microscope, transmission electron microscopy and X-ray diffraction. The hedgehog-like LiCoPO₄ microstructures in the size of about 5-8 μm are composed of large numbers of nanorods in diameter of ca. 40 nm and length of ca. 1 μm, which are coated with a carbon layer of ca. 8 nm in thickness by in situ carbonization of glucose during the solvothermal reaction. As a 5 V positive electrode material for rechargeable lithium battery, the hedgehog-like LiCoPO₄ delivers an initial discharge capacity of 136 mAh g⁻¹ at 0.1 C rate and retains its 91% after 50 cycles, showing much better electrochemical performances than sub-micrometer LiCoPO₄ synthesized by conventional high-temperature solid-state reaction.     

Ni3(PO4)2-coated Li[Ni0.8Co0.15Al0.05]O2 lithium battery electrode with improved cycling performance at 55 °C

To improve the cycling performance of LiNi_0.8Co_0.15Al_0.05O₂ at 55 °C, a thin Ni₃(PO₄) layer was homogeneously coated onto the cathode particle via simple ball milling. The morphology of the Ni₃(PO₄)₂-coated LiNi_0.8Co_0.15Al_0.05O₂ particle was characterized using SEM and TEM analysis, and the coating thickness was found to be approximately 10-20 nm. The Ni₃(PO₄)₂-coated LiNi_0.8Co_0.15Al_0.05O₂ cell showed improved lithium intercalation stability and rate capability especially at high C rates. This improved cycling performance was ascribed to the presence of Ni₃(PO₄)₂ on the LiNi_0.8Co_0.15Al_0.05O₂ particle, which protected the cathode from chemical attack by HF and thus suppressed an increase in charge transfer resistance. Transmission electron microscopy of extensively cycled particles confirmed that the particle surface of the Ni₃(PO₄)₂-coated LiNi_0.8Co_0.15Al_0.05O₂ remained almost undamaged, whereas pristine particles were severely serrated. The stabilization of the host structure by Ni₃(PO₄)₂ coating was also verified using X-ray diffraction.     

One-pot, glycine-assisted combustion synthesis and characterization of nanoporous LiFePO4/C composite cathodes for lithium-ion batteries

Nanoporous LiFePO₄/C composite cathodes have been synthesized by a novel one-pot, glycine-assisted combustion (GAC) method in presence of 2 wt.% Super P carbon in both Ar and 90% Ar-10% H₂ atmospheres at 750 °C for a short time of 6 h. While the Ar atmosphere offers phase pure samples, the Ar-H₂ atmosphere leads to the formation of impurity phases as indicated by X-ray diffraction data. The combustion-initiated expulsion of gases aids the formation of a nanoporous LiFePO₄/C composite structure as evident from electron microscopic analysis, which could allow easy penetration of the electrolyte and realization of an electronic-ionic 3D network. The nanoporous LiFePO₄/C sample synthesized in Ar atmosphere exhibits a high discharge capacity of 160 mAh g⁻¹ with 3% capacity fade in 50 cycles and high rate capability. With a short reaction time, the GAC method offers an energy efficient approach to synthesize high performance olivine LiFePO₄/C composite cathodes.     

Effects of Fe2P and Li3PO4 additives on the cycling performance of LiFePO4/C composite cathode materials

In this study, a solution method was employed to synthesize LiFePO₄-based powders with Li₃PO₄ and Fe₂P additives. The composition, crystalline structure, and morphology of the synthesized powders were investigated by using ICP-OES, XRD, TEM, and SEM, respectively. The electrochemical properties of the powders were investigated with cyclic voltammetric and capacity retention studies. The capacity retention studies were carried out with LiFePO₄/Li cells and LiFePO₄/MCMB cells comprised LiFePO₄-based materials prepared at various temperatures from a stoichiometric precursor. Among all of the synthesized powders, the samples synthesized at 750 and 775 °C demonstrate the most promising cycling performance with C/10, C/5, C/2, and 1C rates. The sample synthesized at 775 °C shows initial discharge capacity of 155 mAh g⁻¹ at 30 °C with C/10 rate. From the results of the cycling performance of LiFePO₄/MCMB cells, it is found that 800 °C sample exhibited higher polarization growth rate than 700 °C sample, though it shows lower capacity fading rate than 700 °C sample. For Fe₂P containing samples, the diffusion coefficient of Li⁺ ion increases with increasing amount of Fe₂P, however, the sample synthesized at 900 °C shows much lower Li⁺ ion diffusion coefficient due to the hindrance of Fe₂P layer on the surface of LiFePO₄ particles.     

Microscopic magnetism in lithium insertion materials of LiNi1−xCoxO2 (x = 0, 1/4, 1/2, 3/4, and 1)

The magnetic nature of lithium insertion materials of LiNi_1−xCo_xO₂ (x = 0, 1/4, 1/2, 3/4, and 1) were investigated by means of positive muon-spin rotation/relaxation (μ⁺SR) spectroscopy combined with X-ray diffraction (XRD) analyses and susceptibility measurements. Zero field μ⁺SR spectra for all the samples below 300 K were well fitted by a dynamic Kubo–Toyabe function, indicating the existence of randomly oriented magnetic moments even at 2 K, i.e., disordered state. The field distribution width Δ due to magnetic Ni³⁺ ions decreases exponentially with increasing x, suggesting that the Co substitution is likely to simply dilute Ni moments. This also supports that cobalt and nickel ions are homogeneously distributed in a solid matrix even in a muon-scale (microscopically), which is consistent with the results of macroscopic measurements.     

MW-assisted synthesis of LiFePO4 for high power applications

LiFePO₄/C was prepared by solid-state reaction from Li₃PO₄, Fe₃(PO₄)₂·8H₂O, carbon and glucose in a few minutes in a scientific MW (microwave) oven with temperature and power control. The material was characterized by X-ray diffraction, scanning electron microscopy and by TGA analysis to evaluate carbon content. The electrochemical characterization as positive electrode in EC (ethylene carbonate)–DMC (dimethylcarbonate) 1 M LiPF₆ was performed by galvanostatic charge–discharge cycles at C/10 to evaluate specific capacity and by sequences of 10 s discharge–charge pulses, at different high C-rates (5–45C) to evaluate pulse-specific power in simulate operative conditions for full-HEV application. The maximum pulse-specific power and, particularly, pulse efficiency values are quite high and make MW synthesis a very promising route for mass production of LiFePO₄/C for full-HEV batteries at low energy costs.     

Synthesis and performance of Li3(V1−xMgx)2(PO4)3 cathode materials

In order to search for cathode materials with better performance, Li₃(V_1−xMg_x)₂(PO₄)₃ (0, 0.04, 0.07, 0.10 and 0.13) is prepared via a carbothermal reduction (CTR) process with LiOH·H₂O, V₂O₅, Mg(CH₃COO)₂·4H₂O, NH₄H₂PO₄, and sucrose as raw materials and investigated by X-ray diffraction (XRD), scanning electron microscopic (SEM) and electrochemical impedance spectrum (EIS). XRD shows that Li₃(V_1−xMg_x)₂(PO₄)₃ (x = 0.04, 0.07, 0.10 and 0.13) has the same monoclinic structure as undoped Li₃V₂(PO₄)₃ while the particle size of Li₃(V_1−xMg_x)₂(PO₄)₃ is smaller than that of Li₃V₂(PO₄)₃ according to SEM images. EIS reveals that the charge transfer resistance of as-prepared materials is reduced and its reversibility is enhanced proved by the cyclic votammograms. The Mg²⁺-doped Li₃V₂(PO₄)₃ has a better high rate discharge performance. At a discharge rate of 20 C, the discharge capacity of Li₃(V_0.9Mg_0.1)₂(PO₄)₃ is 107 mAh g⁻¹ and the capacity retention is 98% after 80 cycles. Li₃(V_0.9Mg_0.1)₂(PO₄)₃//graphite full cells (085580-type) have good discharge performance and the modified cathode material has very good compatibility with graphite.     

Synthesis and electrochemical properties of Li[Ni0.45Co0.1Mn0.45−xZrx]O2 (x = 0, 0.02) via co-precipitation method

Li[Ni_0.45Co_0.1Mn_0.45−xZr_x]O₂ (x = 0, 0.02) was synthesized via co-precipitation method. Partial Zr doping on the host structure of Li[Ni_0.45Co_0.1Mn_0.45]O₂ was carried out to improve the electrochemical properties. The Zr-doped Li[Ni_0.45Co_0.1Mn_0.43Zr_0.02]O₂ was evaluated in terms of specific discharge capacity, cycling performance and thermal stability. The Zr-doped Li[Ni_0.45Co_0.1Mn_0.45−xZr_0.02]O₂ shows the improved cycling performance and stable thermal stability. The major exothermic reaction was delayed from 252.1 °C to 289.4 °C.     

LiFexMn1−xPO4: A cathode for lithium-ion batteries

The high redox potential of LiMnPO₄, ∼4.0 vs. (Li⁺/Li), and its high theoretical capacity of 170 mAh g⁻¹ makes it a promising candidate to replace LiCoO₂ as the cathode in Li-ion batteries. However, it has attracted little attention because of its severe kinetic problems during cycling. Introducing iron into crystalline LiMnPO₄ generates a solid solution of LiFe_xMn_1−xPO₄ and increases kinetics; hence, there is much interest in determining the Fe-to-Mn ratio that will optimize electrochemical performance. To this end, we synthesized a series of nanoporous LiFe_xMn_1−xPO₄ compounds (with x = 0, 0.05, 0.1, 0.15, and 0.2), using an inexpensive solid-state reaction. The electrodes were characterized using X-ray diffraction and energy-dispersive spectroscopy to examine their crystal structure and elemental distribution. Scanning-, tunneling-, and transmission-electron microscopy (viz., SEM, STEM, and TEM) were employed to characterize the micromorphology of these materials; the carbon content was analyzed by thermogravimetric analyses (TGAs). We demonstrate that the electrochemical performance of LiFe_xMn_1−xPO₄ rises continuously with increasing iron content. In situ synchrotron studies during cycling revealed a reversible structural change when lithium is inserted and extracted from the crystal structure. Further, introducing 20% iron (e.g., LiFe_0.2Mn_0.8PO₄) resulted in a promising capacity (138 mAh g⁻¹ at C/10), comparable to that previously reported for nano-LiMnPO₄.     

Enhanced electrochemical performance of carbon-LiMn1−xFexPO4 nanocomposite cathode for lithium-ion batteries

4 V-class olivine C-LiMn_1−xFe_xPO₄ (x = 0 and 0.15) are synthesized by ultrasonic pyrolysis followed by ball milling with AB carbon to evaluate the doping effect of iron. The C-LiMn_0.85Fe_0.15PO₄ shows excellent rate capability having discharge capacity of 150 mAh g⁻¹ at 0.5C-rate and 121 mAh g⁻¹ at 2C-rate. The capacity retention of the C-LiMn_0.85Fe_0.15PO₄ is 91% after 50 cycles at 55 °C whereas C-LiMnPO₄ is limited to 87%. The improved electrochemical performance of the C-LiMn_0.85Fe_0.15PO₄ electrode is attributed to the enhanced electrical conductivity caused by tighter binding on the carbon particles with the LiMn_0.85Fe_0.15PO₄ primary particles as well as by the surface coating of carbon on the primary particles.     

Thermal stability of Li1−yNixMn(1−x)/2Co(1−x)/2O2 layer-structured cathode materials used in Li-Ion batteries

In order to develop safe lithium-ion batteries using Ni-based cathode active materials, such as LiNi_xMn_(1−x)/2Co_(1−x)/2O₂, thermal stability is one of the most important requirements. We used XRD and TDS-MS in the first step of our study to elucidate the thermal stability and to improve it under anomalous high temperature conditions. We investigated the relationship between the thermal stability and cathode composition, especially for that of the nickel and lithium content. The XRD indicated that the crystal structure of electrochemically delithiated materials changed from a layered into a spinel structure followed by a rock-salt structure as the temperature rose. The TDS-MS indicated that these changes coincided with the release of oxygen from the cathode materials. We found that decreasing the lithium content and increasing the nickel content made the temperature of the crystal structure change and oxygen release lower, and thus, influenced the cathode composition.     

Synthesis and characterization of Li3V(2 − 2x/3)Mgx(PO4)3/C cathode material for lithium-ion batteries

Li₃V_{(2 − 2x/3)}Mg_x(PO₄)₃/C (x = 0, 0.15, 0.30, 0.45) composites have been synthesized by the sol-gel assisted solid state method, using adipic acid C₆H₁₀O₄ (hexanedioic acid) as carbon source. The particle size of the composites is ∼1 μm. During the pyrolysis process, Li₃V_{(2 − 2x/3)}Mg_x(PO₄)₃/C network structure is formed. The effect of Mg²⁺ doped on the electrochemical properties of Li₃V₂(PO₄)₃/C positive materials has been studied. Li₃V_1.8Mg_0.30(PO₄)₃/C as the cathode materials of Li-ion batteries, the retention rate of discharge capacity is 91.4% (1 C) after 100 cycles. Compared with Li₃V₂(PO₄)₃/C, Li₃V_{(2 − 2x/3)}Mg_x(PO₄)₃/C composites have shown enhanced capacity and retention rate capability. The long-term cycles and ex situ XRD tests disclose that Li₃V_1.8Mg_0.30(PO₄)₃ exhibits higher structural stability than the undoped system.