Preparation and characterization of 18650 Li(Ni1/3Co1/3Mn1/3)O2/graphite high power batteries

The commercial 18650 Li(Ni_1/3Co_1/3Mn_1/3)O₂/graphite high power batteries were prepared and their electrochemical performance at temperatures of 25 and 50 °C was extensively investigated. The results showed that the charge-transfer resistance (R_ct) and solid electrolyte interface resistance (R_sei) of the high power batteries at 25 °C decreased as states of charge (SOC) increased from 0 to 60%, whereas R_ct and R_sei increased as SOC increased from 60 to 100%. The discharge plateau voltage of batteries reduced greatly with the increase in discharge rate at both 25 and 50 °C. The high power batteries could be discharged at a very wide current range to deliver most of their capacity and also showed excellent power cycling performance with discharge rate of as high as 10 C at 25 °C. The elevated working temperature did not influence the battery discharge capacity and cycling performance at lower discharge rates (e.g. 0.5, 1, and 5 C), while it resulted in lower discharge capacity at higher discharge rates (e.g. 10 and 15 C) and bad cycling performance at discharge rate of 10 C. The batteries also exhibited excellent cycle performance at charge rate of as high as 8 C and discharge rate of 10 C.     

Synthesis of nano-crystalline (Ba0.5Sr0.5)Co0.8Fe0.2O3−δ cathode material by a novel sol–gel thermolysis process for IT-SOFCs

Nano-crystalline (Ba_0.5Sr_0.5)Co_0.8Fe_0.2O_3−δ powder has been successfully synthesized by a novel sol–gel thermolysis method using a unique combination of PVA and urea. The decomposition and crystallization behaviour of the gel precursor was studied by TG/DTA analysis. The gel precursor was calcined at different temperatures and the phase evoluation was studied by X-ray diffraction (XRD) analysis. From the result of X-ray diffraction patterns, it is found that a cubic perovskite (Ba_0.5Sr_0.5)Co_0.8Fe_0.2O_3−δ was formed by calcining the precursor at 450 °C for 5 h, but the well-crystalline cubic perovskite (Ba_0.5Sr_0.5)Co_0.8Fe_0.2O_3−δ was obtained by calcining the precursor at 650 °C for 5 h. Morphological analysis of the powder calcined at various temperatures was done by scanning electron microscope (SEM). Thermogravimetric (TG) results showed the lattice oxygen loss of the product was about ∼2% in its original weight in the temperature range 40–900 °C. Finally, thermal expansion and electrical conductivity of the synthesized material were measured by dilatometer and four-probe dc method, respectively.     

Ba0.5Sr0.5Co0.8Fe0.2O3 − δ + LaCoO3 composite cathode for Sm0.2Ce0.8O1.9-electrolyte based intermediate-temperature solid-oxide fuel cells

A novel Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3 − δ + LaCoO₃ (BSCF + LC) composite oxide was investigated for the potential application as a cathode for intermediate-temperature solid-oxide fuel cells based on a Sm_0.2Ce_0.8O_1.9 (SDC) electrolyte. The LC oxide was added to BSCF cathode in order to improve its electrical conductivity. X-ray diffraction examination demonstrated that the solid-state reaction between LC and BSCF phases occurred at temperatures above 950 °C and formed the final product with the composition: La_0.316Ba_0.342Sr_0.342Co_0.863Fe_0.137O_3 − δ at 1100 °C. The inter-diffusion between BSCF and LC was identified by the environmental scanning electron microscopy and energy dispersive X-ray examination. The electrical conductivity of the BSCF + LC composite oxide increased with increasing calcination temperature, and reached a maximum value of ∼300 S cm⁻¹ at a calcination temperature of 1050 °C, while the electrical conductivity of the pure BSCF was only ∼40 S cm⁻¹. The improved conductivity resulted in attractive cathode performance. An area-specific resistance as low as 0.21 Ω cm² was achieved at 600 °C for the BSCF (70 vol.%) + LC (30 vol.%) composite cathode calcined at 950 °C for 5 h. Peak power densities as high as ∼700 mW cm⁻² at 650 °C and ∼525 mW cm⁻² at 600 °C were reached for the thin-film fuel cells with the optimized cathode composition and calcination temperatures.     

Improvement in electrochemical performance of V2O5 by Cu doping

Cu_0.04V₂O₅ was prepared by a precipitation method followed by heat treatment at 300 and 600 °C. The material prepared at 300 °C showed porous morphology, whereas that prepared at 600 °C was highly crystalline. X-ray diffraction, Raman scattering and Fourier transform infrared spectroscopy showed both materials exhibiting the same structure as that of V₂O₅, with a slight lattice expansion. X-ray absorption spectroscopy confirmed the presence of V⁴⁺ cations in Cu_0.04V₂O₅, which would increase the electronic conductivity of V₂O₅. Cu_0.04V₂O₅ showed better electrochemical performance than V₂O₅ because of its high electronic conductivity and good structural stability. The material prepared at 600 °C delivered a reversible discharge capacity over 160 mAh g⁻¹ after 60 cycles at a C rate of C/5.6. The material prepared at 300 °C showed good high-rate performance, which delivered a reversible capacity ∼100 mAh g⁻¹ when cycled at C/1.9. The discrepancy in the rate performance of Cu_0.04V₂O₅ was attributed to the morphology of materials.     

Study on Sm1.8Ce0.2CuO4-Ce0.9Gd0.1O1.95 composite cathode materials for intermediate temperature solid oxide fuel cell

Sm_1.8Ce_0.2CuO₄-xCe_0.9Gd_0.1O_1.95 (SCC-xCGO, x = 0-12 vol.%) composite cathodes supported on Ce_0.9Gd_0.1O_1.95 (CGO) electrolyte are studied for applications in IT-SOFCs. Results show that Sm_1.8Ce_0.2CuO₄ material is chemically compatible with Ce_0.9Gd_0.1O_1.95 at 1000 °C. The composite electrode exhibits optimum microstructure and forms good contact with the electrolyte after sintering at 1000 °C for 4 h. The polarization resistance (R_p) reduces to the minimum value of 0.17 Ω cm² at 750 °C in air for SCC-CGO06 composite cathode. The relationship between R_p and oxygen partial pressure indicates that the reaction rate-limiting step is the surface diffusion of the dissociative adsorbed oxygen on the composite cathode.     

Synthesis and electrochemical performance of the high voltage cathode material Li[Li0.2Mn0.56Ni0.16Co0.08]O2 with improved rate capability

The high voltage layered Li[Li_0.2Mn_0.56Ni_0.16Co_0.08]O₂ cathode material, which is a solid solution between Li₂MnO₃ and LiMn_0.4Ni_0.4Co_0.2O₂, has been synthesized by co-precipitation method followed by high temperature annealing at 900 °C. XRD and SEM characterizations proved that the as prepared powder is constituted of small and homogenous particles (100-300 nm), which are seen to enhance the material rate capability. After the initial decay, no obvious capacity fading was observed when cycling the material at different rates. Steady-state reversible capacities of 220 mAh g⁻¹ at 0.2C, 190 mAh g⁻¹ at 1C, 155 mAh g⁻¹ at 5C and 110 mAh g⁻¹ at 20C were achieved in long-term cycle tests within the voltage cutoff limits of 2.5 and 4.8 V at 20 °C.     

La substituted Sr2MnO4 as a possible cathode material in SOFC

Sr_2−xLa_xMnO_4+δ (x = 0.4, 0.5, 0.6) oxides were studied as the cathode material for solid oxide fuel cells (SOFC). The reactivity tests indicated that no reaction occurred between Sr_2−xLa_xMnO_4+δ and CGO at annealing temperature of 1000 °C, and the electrode formed good contact with the electrolyte after being sintered at 1000 °C for 4 h. The total electrical conductivity, which has strong effect on the electrode properties, was determined in a temperature range from 100 to 800 °C. The maximum value of 5.7 S cm⁻¹ was found for the x = 0.6 phase at 800 °C in air. The cathode polarization and AC impedance results showed that Sr_1.4La_0.6MnO_4+δ exhibited the lowest cathode overpotential. The area specific resistance (ASR) was 0.39 Ω cm² at 800 °C in air. The charge transfer process is the rate-limiting step for oxygen reduction reaction on Sr_1.4La_0.6MnO_4+δ electrode.     

Fabrication and characterization of a co-fired La0.6Sr0.4Co0.2Fe0.8O3−δ cathode-supported Ce0.9Gd0.1O1.95 thin-film for IT-SOFCs

A dense membrane of Ce_0.9Gd_0.1O_1.95 on a porous cathode based on a mixed conducting La_0.6Sr_0.4Co_0.2Fe_0.8O_3−δ was fabricated via a slurry coating/co-firing process. With the purpose of matching of shrinkage between the support cathode and the supported membrane, nano-Ce_0.9Gd_0.1O_1.95 powder with specific surface area of 30 m² g⁻¹ was synthesized by a newly devised coprecipitation to make the low-temperature sinterable electrolyte, whereas 39 m² g⁻¹ nano-Ce_0.9Gd_0.1O_1.95 prepared from citrate method was added to the cathode to favor the shrinkage for the La_0.6Sr_0.4Co_0.2Fe_0.8O_3−δ. Bi-layers consisting of <20 μm dense ceria film on 2 mm thick porous cathode were successfully fabricated at 1200 °C. This was followed by co-firing with NiO–Ce_0.9Gd_0.1O_1.95 at 1100 °C to form a thin, porous, and well-adherent anode. The laboratory-sized cathode-supported cell was shown to operate below 600 °C, and the maximum power density obtained was 35 mW cm⁻² at 550 °C, 60 mW cm⁻² at 600 °C.     

Electrochemical performance of La1.6Sr0.4NiO4-Ag composite cathodes for intermediate-temperature solid oxide fuel cells

La_1.6Sr_0.4NiO₄-Ag (LSN-Ag) composite cathodes are prepared and characterized by XRD and SEM, respectively. The electrochemical properties of the composite cathodes are investigated using AC impedance and DC polarization methods from 500 to 700 °C under different oxygen partial pressures. The polarization resistance (R_p) decreases with the increase of Ag content in the composite electrode. The addition of 5 vol.% Ag in LSN results in the lowest R_p of 0.21 Ω cm² at 700 °C in air. Oxygen partial pressure dependence study indicates that the charge transfer process is the reaction rate limiting step, while the diffusion process has no sensitive to the Ag loading. LSN-5Ag cathode exhibits the lowest overpotential of about 32 mV at a current density of 144 mA cm⁻² at 700 °C in air.     

Combustion synthesis and properties of highly phase-pure perovskite electrolyte Co-doped La0.9Sr0.1Ga0.8Mg0.2O2.85 for IT-SOFCs

The highly phase-pure perovskite electrolyte, La_0.9Sr_0.1Ga_0.8Mg_0.115Co_0.085O_2.85 (LSGMCO), was prepared by means of glycine–nitrate process (GNP) for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The perovskite phase evolution, sintering, electrical conductivity and electrochemical performance of LSGMCO were investigated. The results show that the highly phase-pure perovskite electrolyte LSGMCO can be obtained after calcining at 1150 °C. The sample sintered at 1450 °C for 20 h in air exhibited a better sinterability, and the relative density of LSGMCO was higher than 95%. The stoichiometric indexes of the elements in the sintered sample LSGMCO determined experimentally by EDS were in good agreement with the nominal composition. The electrical conductivities of the sample were 0.094 and 0.124 S· cm⁻¹ at 800 °C and 850 °C in air, respectively. The ionic conduction of the sample was dominant at high temperature with the higher activation energies. While at lower temperature the electron hole conduction was predominated with the lower activation energies. The maximum power densities of the single cell fabricated with LSGMCO electrolyte with Ce_0.8Sm_0.2O_1.9 (SDC) interlayer, SmBaCo₂O_5+x cathode and NiO/SDC anode achieved 643 and 802 mW cm⁻² at 800 °C and 850 °C, respectively.     

Synthesis,sinterability and ionic conductivity of nanocrystalline Pr-doped La2Mo2O9 fast oxide-ion conductors

A new series of nanocrystalline La_2−xPr_xMo₂O₉ (0.2 ≤ x ≤ 0.8) powders are synthesized through the pyrolysis of polyacrylate salt precursors prepared via in situ polymerization of the metal salts and acrylic acid. The polymeric precursors are characterized by thermogravimetric and differential thermal analysis (TG/DTA) to determine the thermal decomposition and crystallization temperature, which is found to be at 510 °C. X-ray diffraction analysis indicates that the substitution of La by Pr preserves the single-phase La₂Mo₂O₉ structure up to a Pr dopant concentration of x ≤ 0.7. The particle size and the α → β phase transition of the Pr-doped La₂Mo₂O₉ samples are studied by using a transmission electron microscope (TEM) and differential scanning calorimetry (DSC), respectively. The sintering behaviour of the Pr-doped samples are examined via isothermal and non-isothermal experiments. It demonstrates that the synthesized nanocrystalline powders have good sinterabilty and a relatively low sintering temperature of 800 °C for 4 h is sufficient to reach ∼99% of the theoretical density with good microstructures. Furthermore, the oxide-ion conductivity increases with increasing Pr content and the maximum conductivity is attained at x = 0.5 in La_2−xPr_xMo₂O_9.     

LiCr0.2Ni0.4Mn1.4O4 spinels exhibiting huge rate capability at 25 and 55 °C: Analysis of the effect of the particle size

The comparison of the rate capability of LiCr_0.2Ni_0.4Mn_1.4O₄ spinels synthesized by the sucrose aided combustion method at 900, 950 and 1000 °C is presented. XRD and TEM studies show that the spinel cubic structure remains unchanged on heating but the particle size is notably modified. Indeed, it increases from 695 nm at 900 °C to 1465 nm at 1000 °C. The electrochemical properties have been evaluated by galvanostatic cycling at 25 and 55 °C between 1 C and 60 C discharge rates. At both temperatures, all samples exhibit high working voltage (∼4.7 V), elevated capacity (∼140 mAh g⁻¹) and high cyclability (capacity retention ∼99% after 50 cycles even at 55 °C). The samples also have huge rate capability. They retain more than 70% of their maximum capacity at the very fast rate of 60 C. The effect of the particle size on the rate capability at 25 and at 55 °C has been investigated. It was demonstrated that LiCr_0.2Ni_0.4Mn_1.4O₄ annealed at 900 °C, with the lowest particle size, has the best electrochemical performances. In fact, among the LiNi_0.5Mn_1.5O₄-based cathodes, SAC900 exhibits the highest rate capability ever published. This spinel, able to deliver 31,000 W kg⁻¹ at 25 °C and 27,500 W kg⁻¹ at 55 °C is a really promising cathode for high-power Li-ion battery.     

Low temperature behaviour of TiO2 rutile as negative electrode material for lithium-ion batteries

High surface nanosized rutile TiO₂ is prepared via a sol-gel method from an ethylene glycol-based titanium-precursor in the presence of a non-ionic surfactant, at pH 0. Its electrochemical behaviour has been investigated at low temperature using two different potential windows. Typically, the potential window of the rutile system is 1-3 V but the use of an enlarged potential window (0.1-3 V), leads to an excellent reversible capacity of 341 mAh g⁻¹ which is comparable to graphite anodes. The electrochemical performance was investigated by cyclic voltammetry and galvanostatic techniques at temperatures ranging from −40 to 20 °C. Nanosized TiO₂ exhibits excellent rate capability (341 mAh g⁻¹ at 20 °C, 197 mAh g⁻¹ at −10 °C, 138 mAh g⁻¹ at −20 °C, and 77 mAh g⁻¹ at −40 °C at a C/5 rate) and good cycling stability. The superior low-temperature electrochemical performance of nanosized rutile TiO₂ may make it a promising candidate as lithium-ion battery material.     

Novel Al2O3-based compressive seals for IT-SOFC applications

Novel compressive Al₂O₃-based seals were developed and characterized under simulated intermediate temperature solid oxide fuel cell (IT-SOFC) environment. The seals were prepared by tape casting, mainly composed of fine Al₂O₃ powder with various contents of fine Al powder addition. The leakage rates were determined at 800 °C under 0.14–0.69 MPa compressive stresses, and the stabilities were evaluated at 750 °C under constant 0.35 MPa compressive stress. The leakage rates at 800 °C were in range of 0.2–0.01 sccm cm⁻¹, decreasing with increasing the compressive stress and Al content; Al addition significantly improved the stability, the leakage rate with 20 wt% Al addition was as low as 0.025 sccm cm⁻¹ at 800 °C under 0.35 MPa compressive stress with a gauge pressure of 6.9 kPa, and exhibited good stability at 750 °C. Single cell test also confirmed the effectiveness of the tape cast Al₂O₃-based seal for planar IT-SOFC applications.     

Chromium doping as a new approach to improve the cycling performance at high temperature of 5 V LiNi0.5Mn1.5O4-based positive electrode

LiCr_2YNi_0.5−YMn_1.5−YO₄ (0 < Y ≤ 0.2) spinels have been synthesized by a sucrose-aided combustion method. Two sets of Cr-doped samples have been obtained by heating the “as-prepared” samples at 700 and 900 °C for 1 h. X-ray diffraction and thermogravimetric data show that pure and single phase spinels with similar lattice parameter have been synthesized. The homogeneity and the sub-micrometric particle size of the spinels have been shown by SEM and TEM. The main effect of the temperature is to increase the particle size from ≈50 to ≈500 nm, on heating from 700 to 900 °C. The study of the influence of Cr-dopant content and thermal treatment on the electrochemical properties at 25 °C and at 55 °C has been carried out by galvanostatic cycling in Li-cells. The discharge capacity (≈130 mAh g⁻¹) does not noticeably change with the synthesis conditions; but the cycling performances are strongly modified. Key factors that control the cycling performances have been determined. The most highlighted result is that spinels heated at 900 °C with Y ≤ 0.1 have very high capacity retention at 55 °C (>96% after 40 cycles, cyclability >99.9% by cycle) indicating that metal doping is a new approach to prepare 5 V LiNi_0.5Mn_1.5O₅-based cathodes with excellent cycling performances at high temperature.     

Fabrication of Cu2ZnSnS4 films by sulfurization of Cu/ZnSn/Cu precursor layers in sulfur atmosphere for solar cells

Cu₂ZnSnS₄ (CZTS) absorbers were grown by sulfurization of Cu/ZnSn/Cu precursors in sulfur atmosphere. The reaction mechanism of CZTS formation from the precursor was analyzed using XRD and Raman spectroscopy. The films with a single phase CZTS were formed at 560 and 580 °C by sulfurization for 30 min. The film grown at 560 °C showed bi-layer morphology with grooved large grains on the top and dense small grains near the bottom of the film. On the other hand, the film grown at 580 °C showed large grains with grooves that are extended from surface top to bottom of the film. The solar cell fabricated with the CZTS film grown at 560 °C showed the best conversion efficiency of 4.59% for 0.44 cm² with V_oc=0.545 V, J_sc=15.44 mA/cm², and FF=54.6. We found that further improvement of the microstructure of CZTS films can increase the efficiency of CZTS solar cells.     

Synthesis of nano-crystalline Sr2MgMoO6−δ anode material by a sol–gel thermolysis method

Nano-crystalline Sr₂MgMoO_6−δ (SMMO) powders were synthesized successfully by a novel sol–gel thermolysis method using a unique combination of polyvinyl alcohol (PVA) and urea. The decomposition behavior of gel precursor was studied by thermogravimetric-differential thermal analysis (TG/DTA) and the results showed that the double-perovskite phase of SMMO began to form at 1000 °C. The microstructure of the samples had been investigated by X-ray diffraction (XRD), transmission electron microscope (TEM), selected area electron diffraction (SAED), Raman spectroscopy and X-ray photoelectron spectroscopy (XPS). XRD patterns confirmed that well-crystalline double-perovskite SMMO powders were obtained by calcining at 1450 °C for 12 h. TEM morphological analysis showed that SMMO powders had a mean particle size around 50–100 nm. The SAED pattern and Raman spectroscopy showed that the SMMO powders were nano-polycrystalline well-developed A(B′_0.5B″_0.5)O₃ type perovskite material. The XPS results demonstrated that the Mo ions in SMMO had been reduced after exposure to H₂. The electric property was studied by four-probe method. The results showed that conductivity was 8.64 S cm⁻¹ in 5.0% H₂/Ar at 800 °C and the activation energies at low temperatures (400–640 °C) and high temperatures (640–800 °C) are about 21.43 and 6.59 kJ mol⁻¹, respectively.     

Co-doped Sr2FeNbO6 as cathode materials for intermediate-temperature solid oxide fuel cells

Sr₂Fe_1−xCo_xNbO₆ (0.1 ≤ x ≤ 0.9) (SFCN) oxides with perovskite structure have been developed as the cathode materials for intermediate-temperature solid oxide fuel cells (IT-SOFCs). These materials are synthesized via solid-state reaction and characterized by XRD, SEM, electrical conductivity, AC impedance spectroscopy and DC polarization measurements. The reactivity tests show that the Sr₂Fe_1−xCo_xNbO₆ electrodes are chemically compatible with the Zr_0.85Y_0.15O_1.925 (YSZ) and Ce_1.9Gd_0.1O_1.95 (CGO) electrolytes at 1200 °C, and the electrode forms a good contact with the electrolyte after sintering at 1200 °C for 12 h. The total electrical conductivity that has a considerable effect on the electrode properties is determined in a temperature range from 200 °C to 800 °C. The highest conductivity of 5.7 S cm⁻¹ is found for Sr₂Fe_0.1Co_0.9NbO₆ at 800 °C in air. The electrochemical performances of these cathode materials are studied using impedance spectroscopy at various temperatures and oxygen partial pressures. Two different kinds of reaction rate-limiting steps exist on the Sr₂Fe_0.1Co_0.9NbO₆ electrode, depending on the temperature. The Sr₂Fe_0.1Co_0.9NbO₆ electrode on CGO electrolyte exhibits a polarization resistance of 0.74 Ω cm² at 750 °C in air, which indicates that the Sr₂Fe_0.1Co_0.9NbO₆ electrode is a promising cathode material for IT-SOFCs.     

Electrochemical performance of (Ba0.5Sr0.5)0.9Sm0.1Co0.8Fe0.2O3−δ as an intermediate temperature solid oxide fuel cell cathode

This study presents the electrochemical performance of (Ba_0.5Sr_0.5)_0.9Sm_0.1Co_0.8Fe_0.2O_3−δ (BSSCF) as a cathode material for intermediate temperature solid oxide fuel cells (IT-SOFC). AC-impedance analyses were carried on an electrolyte supported BSSCF/Sm_0.2Ce_0.8O_1.9 (SDC)/Ag half-cell and a Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ (BSCF)/SDC/Ag half-cell. In contrast to the BSCF cathode half-cell, the total resistance of the BSSCF cathode half-cell was lower, e.g., at 550 °C; the values for the BSSCF and BSCF were 1.54 and 2.33 Ω cm², respectively. The cell performance measurements were conducted on a Ni-SDC anode supported single cell using a SDC thin film as electrolyte, and BSSCF layer as cathode. The maximum power densities were 681 mW cm⁻² at 600 °C and 820 mW cm⁻² at 650 °C.     

Evaluation of Sr substituted Nd2CuO4 as a potential cathode material for intermediate-temperature solid oxide fuel cells

The Nd_1.7Sr_0.3CuO₄ (NSCu) material with perovsikite-related structure was synthesized and evaluated as a new cathode for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The crystal structure, thermal expansion, electrical conductivity and electrochemical performance of NSCu have been investigated by X-ray diffraction, a dilatometer, DC four-probe method, AC impedance and cyclic voltammetry (CV) techniques. The polarization resistances of NSCu cathode on Sm-doped ceria (SDC) electrolyte in air were 0.07 Ω cm², 0.24 Ω cm² and 1.60 Ω cm² at 800 °C, 700 °C and 600 °C, respectively. The results demonstrated that both impedance and CV methods are consistent with high exchange current density i₀ (390.7 mA/cm² and 76.1 mA/cm² at 800 °C and 700 °C.), making NSCu a promising cathode material for the IT-SOFCs based on doped ceria electrolytes.