Tribological properties of lubricating oil-based nanofluids with metal/carbon nanoparticles

Oil-based nanofluids were prepared by dispersing several metal and/or carbon nanoparticles in lubricating oil, and their tribological properties were investigated using a four-ball tribotester and an FZG machine. Each nanofluid can possess excellent wear resistance or extreme pressure capacity, but not both. Therefore, a new concept of mixed nanofluids was developed to satisfy both properties at the same time. The mixed nanofluids containing graphite and Ag nanoparticles not only showed enhanced load-carrying and anti-wear properties in the FZG gear rig test but also reduced the electric-power consumption by more than 3% compared to the base oil.     

A study of ZnO nanoparticles and ZnO-EG nanofluid

This study deals with the synthesis and characterisation of ZnO nanoparticles and suspension of ZnO-ethylene glycol (EG) nanofluid. Crystalline ZnO nanoparticles are synthesised using the chemical method. The nanofluids were synthesised by the dispersion of ZnO nanoparticles in EG solution using an ultrasonicator. The prepared ZnO nanoparticles are characterised by X-ray diffraction, scanning electron microscopy, transmission electron microscopy and UV-Vis absorption spectrum. The particle size distribution and ultrasonic parameters of the synthesised nanofluid are measured with the help of acoustic particle sizer (APS-100) and ultrasonic interferometer. The observed features of ZnO nanoparticles and ZnO-EG nanofluids are discussed in correlation with known properties of other nanofluids.     

Investigation on tribological performance of CuO vegetable-oil based nanofluids for grinding operations

With ball-bearing and tribofilm lubrication effects, CuO vegetable oil-based nanofluids have exhibited excellent anti-wear and friction reduction properties. In this study, CuO nanofluids were synthesized by a one-step electro discharge process in distilled water containing polysorbate-20 and vegetable oil as a nanoparticle stabilizer and source of fatty-acid molecules in the base fluid, respectively. Pin-on-disk tribotests were conducted to evaluate the lubrication performance of synthesized CuO nanofluids between brass/steel contact pairs under various loadings. Surface grinding experiments under minimum lubrication conditions were also performed to evaluate the effectiveness of the synthesized nanofluids in improving the machining characteristics and surface quality of machined parts. The results of pin-on-disk tests revealed that adding nanofluids containing 0.5% and 1% (mass fraction) CuO nanoparticles to the base fluid reduced the wear rate by 66.7% and 71.2%, respectively, compared with pure lubricant. The lubricating action of 1% (mass fraction) CuO nanofluid reduced the ground surface roughness by up to 30% compared with grinding using lubricant without nano-additives. These effects were attributed to the formation of a lubrication film between the contact pairs, providing the rolling and healing functions of CuO nanoparticles to the sliding surfaces. The micrography of ground surfaces using a scanning electron microscope confirmed the tribological observations.The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-020-00314-1     

Influence of nanolubricant particles’ size on flank wear in hard turning

This paper presents the effects of cutting speed, nanoparticles’ size, and their concentration in water-based TiO₂ nanofluid on the magnitude of tool flank wear and tool wear rate. The types of nanoparticles and base fluid, nanoparticle size, and nanoparticle concentration can affect the tribological and heat transfer properties of nanofluids, and thereupon, these parameters can affect the cutting forces and temperatures during the metal cutting process, thereby affecting tool wear and nanolubricant consumption. According to the achieved results, with an increase in the size of nanoparticles from 10 to 50 nm, the average decrease in cutting tool flank wear reduces from 46.2% to 34.8%.     

Free convection of hybrid Al2O3-Cu water nanofluid in a differentially heated porous cavity

Hybrid nanofluids are a new type of enhanced working fluids, engineered with enhanced thermo-physical properties. The hybrid nanofluids profit from the thermo-physical properties of more than one type of nanoparticles. The present study aims to address the free convective heat transfer of the Al₂O₃-Cu water hybrid nanofluid in a cavity filled with a porous medium. Two types of important porous media, glass ball and aluminum metal foam, are considered for the porous matrix. The experimental data show dramatic enhancement in the thermal conductivity and dynamic viscosity of the synthesized hybrid nanofluids, and hence, these thermophysical properties could not be modeled using available models of nanofluids. Thus, the actual available experimental data for the thermal conductivity and the dynamic viscosity of hybrid nanofluids are directly utilized in the present theoretical study. Various comparison with results published previously in the literature are performed and the results are found to be in excellent agreement. In most cases, the average Nusselt number Nu_l is decreasing function of the volume fraction of nanoparticles. The results show the reduction of heat transfer using nanoparticles in porous media. The observed reduction of the heat transfer rate is much higher for hybrid nanofluid compared to the single nanofluid.     

Effect of Using CuO–Oil Nanofluid on Surface Roughness and Thermal Performance during Superfinishing Process

This research aims to investigate the effect of adding copper oxide nanoparticles to the oil Gr-6004 base fluid and its concentration changes from 0.1% to 0.4% on the surface roughness of gudgeon pin and the thermal conductivity of the nanofluids during the superfinishing process. The main novelty of this investigation is analyzing the impact of utilizing CuO/oil Gr-6004 nanofluid on thermal conductivity of oil and surface quality of gudgeon pin during superfinishing process. Based on the results, adding nanoparticles to the oil Gr-6004 has significantly reduced the surface roughness. In addition, by increasing the concentration of nanoparticles to 0.4%, the surface roughness has decreased by 57% compared to oil Gr-6004. Also, by adding nanoparticles, the thermal conductivity of the nanofluids has increased to 19.5%. In addition, dispersing CuO nanoparticles into base fluid reduces oil temperature by 17.44%.     

Experimental evaluation of thermophysical properties of oil-based titania nanofluids for medium temperature solar collectors

Thermal oils are widely used as working fluids in the medium temperature heat transfer applications including concentrating solar thermal collectors. However, the weak thermal characteristics of these oils are major drawbacks in their successful application in the medium-high temperature solar collectors. Fortunately, the emergence of nanotechnology has provided the opportunity to alter thermo-physical properties of base fluids by adding small amount of sub-micron size solid particles possessing better properties. This paper presents an experimental investigation of thermophysical properties of an oil-based nanofluid to be used in the medium temperature solar collector for enhanced thermal energy transport. The colloidal suspensions were prepared by dispersing different weight fractions (0.25 wt.%, 0.5 wt.%, 0.75 wt.% and 1.0 wt.%) of Titania nanoparticles in Therminol-55 oil using two-step method. Shear mixing and high energy ultrasonication was employed to achieve uniform mixing and de-agglomeration of the nanoparticles in order to enhance the stability of the colloidal suspensions. Thermophysical properties of the nanofluids were determined as a function of nanoparticles concentrations in the temperature range of 25 °C–130 °C. The experimental results demonstrated substantial improvement in thermal conductivity of the nano-oils with an increase in nanoparticles loading which further enhanced at higher temperatures. Dynamic viscosity and effective density displayed a decreasing trend against rising temperature which indicate the effectiveness of these nanofluids for medium temperature heat supply. Nano-oils with superior thermal properties can improve the performance of medium temperature solar thermal collectors.     

Radiative properties of dense nanofluids

The radiative properties of dense nanofluids are investigated. For nanofluids, scattering and absorbing of electromagnetic waves by nanoparticles, as well as light absorption by the matrix/fluid in which the nanoparticles are suspended, should be considered. We compare five models for predicting apparent radiative properties of nanoparticulate media and evaluate their applicability. Using spectral absorption and scattering coefficients predicted by different models, we compute the apparent transmittance of a nanofluid layer, including multiple reflecting interfaces bounding the layer, and compare the model predictions with experimental results from the literature. Finally, we propose a new method to calculate the spectral radiative properties of dense nanofluids that shows quantitatively good agreement with the experimental results.     

Determination of effective specific heat of nanofluids

The effective specific heat of several types of nanofluids are measured by transient double hot-wire technique. Sample nanofluids are prepared by suspending 1–5 volume percentages of titanium dioxide (TiO₂), aluminium oxide (A1₂O₃) and aluminium (Al) nanoparticles in various base fluids, such as deionised water, ethylene glycol and engine oil. The effective specific heats of these nanofluids were found to decrease substantially with increased volume fraction of nanoparticles. Besides particle volume fraction, particle materials and base fluids also have influence on the effective specific heat of nanofluids. Except Al/engine oil-based nanofluid, predictions of the effective specific heat of nanofluids by the volume fraction mixture rule-based model showed reasonably good agreement with the experimental results. Based on the calibration results obtained for the base fluids, the measurement error is estimated to be within 2.77%.     

Investigation on Stability and Optical Properties of Titanium Dioxide and Aluminum Oxide Water-Based Nanofluids

Water is regarded as a poor absorber of solar energy. This affects the efficiency of solar thermal systems. The addition of nanoparticles to heat transfer fluids used in solar thermal systems can enhance their optical properties. These new-generation heat transfer fluids are known as nanofluids. The present study investigates the stability and optical properties of three nanofluids, including aluminum oxide (13 nm and <50 nm) and titanium dioxide (21 nm) nanofluids. The stability of the nanofluids was observed through a photo-capturing method and zeta potential measurements. Ultraviolet–visible (UV–Vis) spectrophotometer was used to measure the absorbance and transmittance of the prepared nanofluids. The effect of factors such as type of particle, type of surfactant, and pH of the solution on the optical properties of the nanofluids was also investigated. We found that the titanium dioxide nanofluid had better optical properties but lower stability compared to aluminum oxide nanofluids.     

Study of viscosity and specific heat capacity characteristics of water-based Al2O3 nanofluids at low particle concentrations

In this paper, the specific heat capacity and viscosity properties of water-based nanofluids containing alumina nanoparticles of 47 nm average particle diameter at low concentrations are studied. Nanofluids were prepared with deionised water as base fluid at room temperature by adding nanoparticles at low volume concentration in the range of 0.01%–1% to measure viscosity. The effect of temperature on viscosity of the nanofluid was determined based on the experiments conducted in the temperature range of 25°C to 45°C. The results indicate a nonlinear increase of viscosity with particle concentration due to aggregation of particles. The estimated specific heat capacity of the nanofluid decreased with increase of particle concentration due to increase in thermal diffusivity. Generalised regression equations for estimating the viscosity and specific heat capacity of nanofluids for a particular range of particle concentration, particle diameter and temperature are established.     

Graphene-based engine oil nanofluids for tribological applications

Ultrathin graphene (UG) has been prepared by exfoliation of graphite oxide by a novel technique based on focused solar radiation. Graphene based engine oil nanofluids have been prepared and their frictional characteristics (FC), antiwear (AW), and extreme pressure (EP) properties have been evaluated. The improvement in FC, AW, and EP properties of nanofluids is respectively by 80, 33, and 40% compared with base oil. The enhancement can be attributed to the nanobearing mechanism of graphene in engine oil and ultimate mechanical strength of graphene.     

On the thermal conductivity of nanofluids

The dependence of the effective thermal conductivity λ of nanofluids on the properties of dispersed nanoparticles has been studied by the molecular dynamics method. It is established that the thermal conductivity of a nanofluid always exceeds that of the carrier medium, the excess depending on the volume fraction of nanoparticles, their masses, and sizes. An increase in the nanoparticle mass at a constant size leads to a more pronounced increase in λ than does the growth in size at a constant mass, which implies that the density of dispersed nanoparticles is an important factor that determines the thermal conductivity of nanofluids.     

Progress of Nanofluid Application in Machining: A Review

A colloidal mixture of nanometer-sized (<100 nm) metallic and non-metallic particles in conventional cutting fluid is called nanofluid. Nanofluids are considered to be potential heat transfer fluids because of their superior thermal and tribological properties. Therefore, nano-enhanced cutting fluids have recently attracted the attention of researchers. This paper presents a summary of some important published research works on the application of nanofluid in different machining processes: milling, drilling, grinding, and turning. Further, this review article not only discusses the influence of different types of nanofluids on machining performance in various machining processes but also unfolds other factors affecting machining performance. These other factors include nanoparticle size, its concentration in base fluid, lubrication mode (minimum quantity lubrication and flood), fluid spraying nozzle orientation, spray distance, and air pressure. From literature review, it has been found that in nanofluid machining, higher nanoparticle concentration yields better surface finish and more lubrication due to direct effect (rolling/sliding/filming) and surface enhancement effect (mending and polishing) of nanoparticles compared to dry machining and conventional cutting fluid machining. Furthermore, nanofluid also reduces the cutting force, power consumption, tool wear, nodal temperature, and friction coefficient. Authors have also identified the research gaps for further research.     

Rheological behavior of carbon nanotube and graphite nanoparticle dispersions

Dispersions containing nanoparticles (nanofluids) are mixtures with unique properties, and their transport properties depend on the three-dimensional network or microstructure of the nanoparticles, which can be affected by various factors including shear stress, particle loading, and temperature. In this research, we studied the rheological behaviors of dispersions containing two different carbon morphologies: multiwalled carbon nanotubes (rodlike nanoparticles with L/D = 30), and graphite particles (disklike nanoparticles with L/D = 0.025). All nanofluids showed shear thinning behavior in steady shear measurements and those containing nanotubes had lower power law indices than graphite dispersions. Shear stress broke down the microstructure network and oriented both rodlike and disklike nanoparticles in the dispersions. The presence of a modest amount of nanotubes in the graphite nanofluid affected the microstructure of the dispersion and caused a remarkable decrease in its power law index. Microstructures of nanofluids strongly depended on the dispersant chemistry used to stabilize the particles, and high temperature may cause dispersant failure. Mechanical methods for dispersing the particles affected the geometry of the nanoparticles and therefore the rheological properties of the nanofluids. In the creep recovery tests, the compliance of graphite nanofluids quickly returned to zero when the stress was removed, while nanotube dispersion with high nanotube loading showed an elastic response during recovery. These results suggest that the microstructure in the dispersions is affected by nanoparticle morphology, dispersant chemistry, and shear stress.     

Grinding of Ti-6Al-4V Under Small Quantity Cooling Lubrication Environment Using Alumina and MWCNT Nanofluids

Ti-6Al-4V is a difficult-to-grind material as chips tend to adhere to the grit materials of an abrasive wheel due to its chemical affinity. In the present work, it has been attempted to improve the grindability by application of small quantity cooling lubrication (SQCL) technology using nanofluids, namely, multiwalled carbon nanotube (MWCNT) and alumina nanofluid. The suitability of nanofluids was experimentally evaluated in reciprocating surface grinding using a vitrified SiC wheel. Substantial improvement in grindability under the influence of MWCNT nanofluid (SQCL) could be achieved compared to soluble oil (flood). Reduction of specific grinding forces and specific energy was observed due to the combined effect of superior heat dissipation and lubrication abilities; when the latter one was realized through on-site rolling of MWCNT strands, inter-tubular slip and solid lubrication of the film adhered onto the wheel surface. These outperforming characteristics of MWCNT nanofluid helped in retaining grit sharpness superiorly, thus resulting in better surface finish and less re-deposition of metal on the ground workpiece. On the contrary, Al2O3 nanofluid (SQCL) underperformed even soluble oil (flood). For an ageing effect, Al2O3 nanoparticles resulted in abrasive agglomerates, which led to its failure, despite its good heat dissipation capability.     

MgO nanofluids: higher thermal conductivity and lower viscosity among ethylene glycol-based nanofluids containing oxide nanoparticles

Five kinds of oxides, including MgO, TiO₂, ZnO, Al₂O₃ and SiO₂ nanoparticles were selected as additives and ethylene glycol (EG) was used as base fluid to prepare stable nanofluids. Thermal transport property investigation demonstrated substantial increments in the thermal conductivity and viscosity of all these nanofluids with oxide nanoparticle addition in EG. Among all the studied nanofluids, MgO–EG nanofluid was found to have superior features, with the highest thermal conductivity and lowest viscosity. The thermal conductivity enhancement ratio of MgO–EG nanofluid increases nonlinearly with the volume fraction of nanoparticles. In the experimental temperature range of 10–60°C, thermal conductivity enhancement ratio of MgO–EG nanofluids appears to have a weak dependence on the temperature. Viscosity measurements showed that MgO–EG nanofluids demonstrated Newtonian rheological behaviour, and the viscosity significantly decreases with the temperature. The thermal conductivity and viscosity increments of the nanofluids are much higher than the corresponding values predicted by the existing classical models for the solid–liquid mixture.     

Evidence for enhanced thermal conduction through percolating structures in nanofluids

The unusually large enhancement of thermal conductivity (k/k(f)～4.0, where k and k(f) are the thermal conductivities of the nanofluid and the base fluid, respectively) observed in a nanofluid containing linear chain-like aggregates provides direct evidence for efficient transport of heat through percolating paths. The nanofluid used was a stable colloidal suspension of magnetite (Fe(3)O(4)) nanoparticles of average diameter 6.7?nm, coated with oleic acid and dispersed in kerosene. The maximum enhancement under magnetic field was about 48φ (where φ is the volume fraction). The maximum enhancement is observed when chain-like aggregates are uniformly dispersed without clumping. These results also suggest that nanofluids containing well-dispersed nanoparticles (without aggregates) do not exhibit significant enhancement of thermal conductivity. Our findings offer promising applications for developing a new generation of nanofluids with tunable thermal conductivity.     

Temperature dependent rheological property of copper oxide nanoparticles suspension (nanofluid)

A nanofluid is the dispersion of metallic solid particles of nanometer size in a base fluid such as water or ethylene glycol. The presence of these nanoparticles affects the physical properties of a nanofluid via various factors including shear stress, particle loading, and temperature. In this paper the rheological behavior of copper oxide (CuO) nanoparticles of 29 nm average diameter dispersed in deionized (DI) water is investigated over a range of volumetric solids concentrations of 5 to 15% and various temperatures varying from 278-323 degrees K. These experiments showed that these nanofluids exhibited time-independent pseudoplastic and shear-thinning behavior. The suspension viscosities of nanofluids decrease exponentially with respect to the shear rate. Suspension viscosity follows the correlation in the form ln(mus) = A(1/T)-B, where constants A and B are the functions of volumetric concentrations. The calculated viscosities from the developed correlations and experimental values were found to be within +/- 10% of their values.     

γ-Fe_2O_3/EG纳米流体热输运性质的研究

选用乙二醇(EG)为基液,运用两步法制得稳定性良好的γ-Fe2O3纳米流体。测量并研究了γ-Fe2O3纳米流体的导热系数和粘度等热输运性质。结果表明,γ-Fe2O3纳米粒子的加入使得纳米流体的导热系数较基液提高了,纳米流体的粘度在低温下较大,并随着温度的升高而减小,纳米流体在强化传热领域有着潜在的应用前景。