Interfacial microstructure and strength of diffusion brazed joint between Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-TiC and 9Cr1MoV steel

Joining of composite, Al₂O₃-TiC, with heat-resistant 9Cr1MoV steel, was carried out by diffusion brazing technology, using a combination of Ti, Cu and Ti as multi-interlayer. The interfacial strength was measured by shear testing and the result was explained by the fracture morphology. Microstructural characterization of the Al₂O₃-TiC/9Cr1MoV joint was investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM) with energy-dispersion spectroscopy (EDS). The results indicate that a Al₂O₃-TiC/9Cr1MoV joint with a shear strength of 122 MPa can be obtained by controlling heating temperature at 1130°C for 60 min with a pressure of 12 MPa. Multi-interlayer Ti/Cu/Ti was fused fully and diffusion occurred to produce interfacial layer between Al₂O₃-TiC and 9Cr1MoV steel. The total thickness of the interfacial layer is about 100 μm and Ti₃AlC₂, TiC, Cu and Fe₂Ti are found to occur in the interface layer.     

Microstructural evolution during direct laser sintering in the Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–SiO<Subscript>2</Subscript> system

The microstructural evolution during direct laser sintering of LSD (Layerwise Slurry Deposition)—samples in the Al₂O₃–SiO₂ system has been investigated. Slurries with a water content of 34 wt.% and a SiO₂/Al₂O₃—ratio of about 3:1 have been used to manufacture layers which—after consecutive drying—have been sintered and laminated by laser treatment. Densified samples can be obtained with laser irradiances from 190 to 270 kW/cm² and scan velocities between 35 and 65 mm/s. Elemental mappings of the layers’ cross sections suggest an inhomogeneous phase distribution in the laser sintered LSD samples with a slight alumina concentration gradient. A lower degree of particle melting in the bottom region of the layers is plausible due to attenuation of the laser beam intensity. SEM and HRTEM micrographs show that after a few seconds of laser treatment relictic starting phase, crystalline alumina plus amorphous silica, occur together with needle like mullite, the latter formed within an amorphous aluminosilicate phase. The resulting phase assemblage reflects the non-equilibrium conditions which can be expected for short time laser treatments. Mullite nucleation within the bulk of the liquid phase rather than in the vicinity of the parent alumina phase suggests that dissolution of alumina is the rate controlling step. Subsequent thermal post treatment in air in a conventional sintering furnace causes an increase of density to about 96% and leads to additional phase reactions. Amorphous silica transforms into cristobalite and the amount of alumina is reduced by additional mullite formation. By both coalescence of individual crystals and grain growth the morphology of the newly formed mullite changes during post heat treatment.     

Effect of Y<Subscript>2</Subscript>O<Subscript>3</Subscript> on the crystallization behavior of SiO<Subscript>2</Subscript>–MgO–B<Subscript>2</Subscript>O<Subscript>3</Subscript>–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> glasses

A series of glass comprising of SiO₂–MgO–B₂O₃–Y₂O₃–Al₂O₃ in different mole ratio has been synthesized. The crystallization kinetics of these glasses was investigated using various characterization techniques such as differential thermal analysis (DTA), thermo gravimetric analysis (TGA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). Crystallization behavior of these glasses was markedly influenced by the addition of Y₂O₃ instead of Al₂O₃. Addition of Y₂O₃ increases the transition temperature, T _g, crystallization temperature, T _c and stability of the glasses. Also, it suppresses the formation of cordierite phase, which is very prominent and detrimental in MgO-based glasses. The results are discussed on the basis of the structural and chemical role of Y³⁺ and Al³⁺ ions in the present glasses.     

Low-temperature sintering of SiC reticulated porous ceramics with MgO–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–SiO<Subscript>2</Subscript> additives as sintering aids

SiC reticulated porous ceramics (SiC RPCs) was fabricated with polymer replicas method by using MgO–Al₂O₃–SiO₂ additives as sintering aids at 1,000∼1,450 °C. The MgO–Al₂O₃–SiO₂ additives were from alumina, kaolin and Talc powders. By employing various experimental techniques, zeta potential, viscosity and rheological measurements, the dispersion of mixed powders (SiC, Al₂O₃, talc and kaolin) in aqueous media using silica sol as a binder was studied. The pH value of the optimum dispersion was found to be around pH 10 for the mixtures. The optimum condition of the slurry suitable for impregnating the polymeric sponge was obtained. At the same time, the influence of the sintering temperature and holding time on the properties of SiC RPCs was investigated. According to the properties of SiC RPCs, the optimal sintering temperature was chosen at 1,300 °C, which was lower than that with Al₂O₃–SiO₂ additives as sintering aids.     

Preparation of YSZ/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite coatings via electrophoretic deposition of nanopowders

Using electrophoretic deposition (EPD), we have produced YSZ individual ceramic coatings and YSZ/Al₂O₃ composite coatings for a wide range of applications in modern materials research. YSZ and Al₂O₃ nanopowders were prepared by high-energy physical dispersion techniques, namely, by a laser evaporation–condensation process and electroexplosion of wire, respectively. Stable nonaqueous suspensions for the EPD process have been prepared using YSZ and Al₂O₃ nanopowders with an average particle size of 11 and 22 nm, respectively. The YSZ/Al₂O₃ composite coating produced by sintering at 1200°C has been shown to have higher density in comparison with the YSZ individual coating produced at the same temperature. X-ray diffraction characterization showed that the YSZ/Al₂O₃ composite coating consisted of two crystalline phases: α-Al₂O₃ (corundum) (42 wt %) and cubic ZrO₂〈Y₂O₃〉 (58 wt %). Quantitative analysis of electron micrographs of the surface of the films showed that the YSZ individual coating produced by sintering at 1200°C had a loose structure and contained pores (9%), as distinct from the composite coating, which had a dense, porefree grain structure.     

Accelerated hydrogen desorption from MgH<Subscript>2</Subscript> by high-energy ball-milling with Al<Subscript>2</Subscript>O<Subscript>3</Subscript>

The effect of the addition of Al₂O₃ (50 wt%) on the dehydrogenation of MgH₂ was investigated. Composites of the oxide and the hydride were prepared in two ways: by milling the components separately or by co-milling them together in a gear-driven planetary ball mill for 10 min. The co-milled composite (MgH₂–Al₂O₃) released approximately 90% of the maximum hydrogen storage capacity within 30 min under a pressure of 0.003 MPa at 250 °C. In contrast, the composite of the separately milled components did not release hydrogen even after 2 h under the same conditions. BET measurement with nitrogen gas showed a negligible difference in the specific surface areas between the co-milled and separately milled composites. However, the saturation amount of hydrogen gas for the co-milled composite was 30% larger than that of the mixture of separately milled hydride and oxide. The activation energy for hydrogen desorption from the co-milled composite, calculated on the basis of the surface-controlled model was 80 kJ mol⁻¹, a value that is 50 kJ mol⁻¹ lower than that of mixture of the separately milled MgH₂ and Al₂O₃.     

Fabrication of Cr<Subscript>2</Subscript>O<Subscript>3</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite nanofibers by electrospinning

PVA(Polyvinyl alcohol)/chromium nitrate/aluminum nitrate composite nanofibers were prepared by using sol–gel processing and electrospinning technique. By high temperature calcinating the above precursor fibers, Cr₂O₃/Al₂O₃ composite nanofibers were successfully obtained. The fibers were characterized by XRD, IR, and SEM, respectively. The results showed that the crystalline phase and the morphology of the fibers depended on the calcination temperatures.     

Preparation of magnetic composites through SrO-Fe<Subscript>2</Subscript>O<Subscript>3</Subscript>-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-B<Subscript>2</Subscript>O<Subscript>3</Subscript> glass crystallization

Glasses with nominal compositions 11SrO · 5.5Fe₂O₃ · 4.5Al₂O₃ · 4B₂O₃ (1) and 15SrO · 5.5Fe₂O₃ · 4.5Al₂O₃ · 4B₂O₃ (2) were prepared by rapidly quenching oxide melts between counterrotating steel rollers. The glasses were then heat-treated in the range 650–950°C to produce glass-ceramic samples. The samples were characterized by X-ray diffraction, electron microscopy, and magnetic measurements. The phase composition of the glass-ceramics was determined, and their microstructure and magnetic properties were studied. The annealing temperature was shown to have a strong effect on the coercivity of the materials, which reaches 650 and 570 kA/m for compositions 1 and 2, respectively.     

Electrical and magnetic properties of (BiNa)<Subscript>1/2</Subscript>(FeV)<Subscript>1/2</Subscript>O<Subscript>3</Subscript>

Potential multiferroic material, (BiNa)_1/2(FeV)_1/2O₃, synthesized using solid-state route is investigated. The phase formation was confirmed by X-ray diffraction and surface morphology by scanning electron microscopy (SEM). Structural data reveal the single phase formation corroborated by SEM. The grain distribution is uniform with an average grain size of 3·6 μm. Electrical properties were investigated in a frequency range (1 kHz–1 MHz) by complex impedance spectroscopy (CIS) technique. The material showed negative temperature coefficient of resistance (NTCR) reflecting semiconductor behaviour. A.C. conductivity was found to obey Johnscher’s law. Conductivity mechanism is discussed and activation energy estimated (1·17 eV) for the conduction process is associated with Fe^3 +→ Fe^2 + variable state. The M–H curve showed the presence of ferromagnetism in the studied material.     

Self-propagating high-temperature synthesis of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/TiC-based ceramic materials

Dense Al₂O₃/TiC composite ceramic materials are synthesized using the SHS compaction of mixtures based on TiO₂ + Al + C. Mineralizing and heating additives are introduced into compounds. The phase composition and microstructure of combustion products are investigated by x-ray phase analysis, electron microscopy, and microprobe techniques. Two Al₂O₃ modifications are revealed. Special attention is devoted to the presence of residual graphite. The mechanisms of phase formation and formation of the microstructure of combustion products are considered.     

Effect of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> on the properties of nanocrystalline ZrO<Subscript>2</Subscript> + 3 mol % Y<Subscript>2</Subscript>O<Subscript>3</Subscript> powder

We have studied the properties of nanocrystalline ZrO₂〈3 mol % Y₂O₃〉 and 90 wt % ZrO₂〈3 mol % Y₂O₃〉-10 wt % Al₂O₃ powders prepared via hydrothermal treatment of coprecipitated hydroxides at 210°C. The results demonstrate that Al₂O₃ doping raises the phase transition temperatures of the metastable low-temperature ZrO₂ polymorphs and that the structural transformations of the ZrO₂ and Al₂O₃ in the doped material inhibit each other.     

Hollow biomorphic Al<Subscript>2</Subscript>O<Subscript>3</Subscript> fibers produced from sisal

Al₂O₃ fibers with a hollow morphology were produced by Al-vapor infiltration-reaction and subsequent oxidation from pyrolysed fibers of natural sisal. Following pyrolysis, the bio-fiber template was reacted with gaseous Al at 1,400 °C–1,600 °C in vacuum to form Al₄C₃. After an oxidation/sintering process at 1,550 °C, the biomorphic Al₄C₃ fibers were fully converted into Al₂O₃, maintaining the microstructural features of the native sisal. Phase and microstructural characterization during processing were evaluated by high temperature X-ray diffractometry and scanning electron microscopy, respectively. Thermo-analyses were performed in the Al₄C₃ samples in order to estimate the reactions and the weight change during the oxidation step.     

Mechanical Properties of (Cu<Subscript>0.5</Subscript>Tl<Subscript>0.5</Subscript>)-1223 Substituted by Pr

Cu_0.5Tl_0.5Ba₂Ca_2−x Pr _x Cu₃O_10−δ superconducting samples, with 0≤x≤0.15, were prepared by a single-step solid state reaction on a form of rectangular bar. The prepared samples were characterized using X-ray powder diffraction (XRD) and scanning electron microscope (SEM). The room temperature Vickers microhardness was measured at different loads (0.25–3 N). The experimental results were analyzed using Meyer’s law, Hays–Kendall approach, elastic/plastic deformation model, proportional specimen resistance model, and the indentation-induced cracking (IIC) model. Surprising results were obtained and showed that all samples in the form of rectangular bars exhibited reverse indentation size effect in contrary with those in the form of discs. Vickers microhardness values were decreased as Pr-content increased that consisting with the porosity results. Furthermore, the Young’s modulus was determined using the dynamic resonance technique. A relation between Young’s modulus (E) and Vickers microhardness (H _V) was obtained.     

Analysis of morphology and microstructure of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> layers

The paper presents the characterization of obtaining Al₂O₃ oxide layers on AlMg₂ aluminum alloy as a result of hard anodizing by the electrolytic method in a three-component electrolyte. The Al₂O₃ layers obtained on the AlMg₂ alloy in the three-component SBS electrolyte were subjected to detailed microstructural investigations (by means of a scanning electron microscope). By using X-ray diffraction, the phase compositions of obtained oxide layers were examined. It was found that the Al₂O₃ oxide layers obtained via hard anodizing in a three-component electrolyte are amorphous. The chemical composition of the Al₂O₃ layers is presented and compared with the results of stechiometric calculations for the Al₂O₃ layer. Surface morphologies of the obtained oxide layers are characterized and discussed in nano- and microscopic scales. The surface morphologies of the layers obtained have a significant influence on their properties, including their susceptibility to further modification (e.g., to incorporation of graphite), their wear resistance, and the capacity for sorption of lubricants.     

Metal/nonpolar <Emphasis Type="Italic">m</Emphasis>-plane ZnO contacts with and without thin Al<Subscript>2</Subscript>O<Subscript>3</Subscript> interlayer deposited by atomic layer deposition

Using the temperature dependent current–voltage (I–V) measurements, the electrical properties of Au/nonpolar m-plane ZnO Schottky diodes with an Al₂O₃ interlayer prepared by atomic layer deposition (ALD) was investigated. With an Al₂O₃ interlayer, it was found to have higher barrier heights and higher rectifying ratio. Modified Richardson plots produced effective Richardson constants of 30.0 and 37.6 Acm^?2K^?2 for the samples with and without Al₂O₃ interlayer, respectively, which are similar to the theoretical value of 32.0 Acm^??2K^??2 for n-ZnO. Scanning transmission electron microscope (STEM) results showed that the oxygen-contained layer on ZnO surface degraded the film quality of subsequently deposited Al₂O₃ layer. In addition, the inter-diffusion of Au and Al atoms into ZnO subsurface region also modulated the electrical properties of Au/ZnO contacts.     

Role of Ti diffusion on the formation of phases in the Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> brazed interface

Diffusivities of Ti, Cu, Al and Ag in the interface of Al₂O₃–Al₂O₃ braze joints using Ag–Cu–Ti active filler alloy, have been calculated by Matano–Boltzman method. The Matano plane has been identified for each elemental diffusion at various brazing temperatures. The diffusivities of Ag, Cu and Al are almost insignificant on formation of interface during brazing, whereas the diffusivity of Ti changes significantly with the brazing temperature and controls the formation of different reaction product in the interface. Presence of TiO and Ti₃Cu₃O phases in the interface has been confirmed by transmission electron microscopy (TEM).     

Synthesis and microwave absorption property of ternary composites: polyaniline/CoFe<Subscript>2</Subscript>O<Subscript>4</Subscript>/Ba<Subscript>3</Subscript>Co<Subscript>2</Subscript>Fe<Subscript>24</Subscript>O<Subscript>41</Subscript>

Polyaniline (PANI)/CoFe₂O₄/Ba₃Co₂Fe₂₄O₄₁ composite was prepared by an in-situ polymerization method. The phase structure, morphology and magnetic properties of the as-prepared PANI/CoFe₂O₄/Ba₃Co₂Fe₂₄O₄₁ composite were characterized by XRD, FT-IR, SEM, TEM, and VSM, respectively. The microwave absorption properties of the composite were investigated by using a vector network analyzer in the 2–18 GHz frequency range. The results show that the maximum reflection loss value of the PANI/CoFe₂O₄/Ba₃Co₂Fe₂₄O₄₁ composite reaches ?30.5 dB at 10.5 GHz with a thickness of 3 mm and the bandwidth of reflection loss below ?10 dB reaches up to 1.2 GHz. The excellent microwave absorption properties of the as-prepared PANI/CoFe₂O₄/Ba₃Co₂Fe₂₄O₄₁ composite due to the enhanced impedance match between dielectric loss and magnetic loss.     

A novel method for producing open-cell Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-ZrO<Subscript>2</Subscript> ceramic foams with controlled cell structure

A novel method was introduced to prepare open-cell Al₂O₃–ZrO₂ ceramic foams with controlled cell structure. This method used epispastic polystyrene (EPS) spheres to array ordered templates and centrifugal slip casting in the interstitial spaces of the EPS template to obtain cell struts with high packing density. Aqueous Al₂O₃–ZrO₂ slurries with up to 50 vol.% solid contents were prepared and centrifuged at acceleration of 2,860g. The effect of the solid contents of slurries on segregation phenomena of different particles and green compact uniformity were investigated. In multiphase system, the settling velocities of Al₂O₃ and ZrO₂ particles were calculated. Theory analysis and calculated results both indicated segregation phenomenon was hindered for slurries with 50 vol.% solid content. The cell struts of sintered products had high green density (61.5%TD), sintered density (99.1%TD) and homogeneous microstructures after sintered at 1,550 °C for 2 h. The cell size and porosity of Al₂O₃–ZrO₂ ceramic foams can be adjusted by changing the size of EPS spheres and the load applied on them during packing, respectively. When the porosity increased from 75.3% to 83.1%, the compressive strength decreases from 3.82 to 2.07 MPa.     

Experimental investigation on tribological behaviours of PA6, PA6-reinforced Al<Subscript>2</Subscript><Emphasis Type="Italic">O</Emphasis><Subscript>3</Subscript> and PA6-reinforced graphite polymer composites

This article reports on the preparation, characterization and experimental investigation of polyamide 6 (PA6) reinforced with alumina oxide (Al₂O₃) and graphite composites. The test specimens were prepared in an injection-moulding machine by varying the weight proportions of Al₂O₃ and graphite particles blended with PA6. The tribological properties of the composites were observed by using pin-on-disc wear test rig under dry sliding conditions. The worn surfaces of the composites were examined using scanning electron microscope. The addition of Al₂O₃ and graphite significantly enhanced the tribological properties of PA6. The PA6 containing 30 wt% Al₂O₃ and 20 wt% graphite revealed the best tribological behaviours due to the stronger interfacial bonding characteristics with improved wear resistance. Further, the thermal stability of Al₂O₃ and graphite particles was studied through thermogravimetric analysis test. It was also found that further addition of Al₂O₃ and graphite in PA6 had no significant improvement in wear resistance, the co-efficient of friction and heat generation.     

Consolidation of ultrafine-grained Cu powder and nanostructured Cu–(2.5–10) vol%Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite powders by powder compact forging

An as-received ultrafine-grained Cu powder and four nanostructured Cu–(2.5–10) vol%Al₂O₃ composite powders produced by high-energy mechanical milling of mixtures of the Cu powder and an Al₂O₃ nanopowder were consolidated using warm powder compaction followed by open die powder compact forging. The circular discs produced in the experiments achieved full densification. Tensile testing of the specimens cut from the forged discs showed that the Cu-forged disc had a fairly high yield strength of 330 MPa, UTS of 340 MPa and a plastic strain to fracture of 15%, but the Cu–Al₂O₃ composite-forged discs did not show any macroscopic plastic yielding. The fracture strength of the composite-forged discs decreased almost linearly with the increase of the volume fraction of Al₂O₃ nanoparticles. This study shows that a high level of consolidation of the ultrafine-grained Cu powder and the nanostructured Cu–2.5 vol%Al₂O₃ composite powder has been achieved by warm powder compacting at 350 °C and powder compact forging at 500 and 700 °C. However, this is not true for the nanostructured Cu–(5, 7.5 and 10) vol%Al₂O₃ composite powders, possibly due to their higher powder particle hardness at elevated temperatures in the range of 350–800 °C.