The constitution of the Ni-Al-Ru system

The constitution of the Ni-Al-Ru system has been investigated in the range 0 to 50 at% Al. Isothermal sections at 1523 and 1273 K have been determined using microstructural observations, electron probe microanalysis and X-ray diffraction. The phases present were: nickel-based solid solution (); (based on Ni₃Al); solid solutions based on NiAl and RuAl, respectively (designated ₁ and ₂), and ruthenium-based solid solution (Ru). The maximum solubility of Ru in was 5 at%. ₁, and ₂ show extensive range of solubilities, namely up to 20at% Ru in ₁ and up to 25 to 35 at% Ni in ₂. Three-phase equilibrium between , ₂ and (Ru) existed at 1523 and 1273 K. Also at 1523 K, three-phase equilibria existed between , and ₁ and ,₁ and ₂, while at 1273 K, the equilibria were between , ₁,₂ and , , ₂ indicating the occurrence of a reaction +₁, +₂ at a temperature between 1523 and 1273 K. Liquidus features have been deduced from data on as-solidified structures. Lattice parameter data and hardnesses are also reported.     

Influence of stabilizers on Na-β′′-Al2O3 phase formation in Li2O(MgO)-Na2O-Al2O3 ternary systems

The influences of stabilizers on - and -Al2O3 phase formations in Li2O(MgO)-Na2O-Al2O3 systems were investigated. When stabilized with 4MgCO3Mg(OH)25H2O, most of the -Al2O3 phase formed below 1200°C and further - to -Al2O3 transformation with an increase of temperature was not observed. On the other hand, when stabilized with Li2CO3,-Al2O3 formation occurred by two steps. First, -Al2O3 was partly formed below 1200°C, and, second, noticeable transformation from -Al2O3 to -Al2O3 occurred at higher temperature ranges. It was shown that transient eutectic liquid in the Li2O-Na2O-Al2O3 system promoted the - to -Al2O3 transformation at higher temperatures. Uniform distribution of both Mg2+ and Li+ stabilizing ions enhanced -Al2O3 formation at low temperatures. In the Li-stabilized systems, however, homogeneous distribution of Li+ ions hindered both the formation of transient eutectic liquid and the second - to -Al2O3 phase transformation at high temperatures.     

On annealed Ni-34.6 at % Al at 1523 K and effects of cooling rates

The microstructures and room temperature mechanical properties of melt spun Ni-34.6 at % Al annealed at 1523 K for 2 h and cooled at different rates were studied. The annealed microstructures and bend ductility were sensitive to the cooling rate. The distribution and relative content of precipitation were important factors for enhancement of bend ductility of the annealed ribbon. The best bend ductility of the annealed ribbon reached 7.6%, which was considerably better than the as-melt spun ribbon. The emission and transmission of dislocations from ductile into to satisfy the need of deformation compatibility played a key role in the improvement of the ductility.     

The Ni3Al-Ni3Cr-Ni3Mo section of the Ni-Cr-Al-Mo system

An investigation is reported of the constitution of the 75 at % nickel section of the Ni-Cr-Al-Mo system in the temperature range 1523 to 1073 K. Alloys in the region 10 to 20 at % Al were annealed at 1523, 1273, and 1073 K, respectively, and subjected to electron microprobe analysis, X-ray diffraction, and microscopical and hardness examination. Constitutional data are presented as partial isothermal sections and as vertical sections. At 1523 K the section consists only of fields containing ,+ and , the last mentioned phase being predominant. With decreasing temperature the and + fields increase in extent. Also, the NiMo and Ni₃Mo phases were encountered in the ternary Ni-Al-Mo alloy studied. The quaternary + alloys showed small lattice mismatch values, i.e. up to 0.25%. Raft like morphologies of were found in the quaternary alloys, resulting from directional coarsening. Observations of as-cast structures are also reported.     

Microstructure and mechanical properties of rapidly quenched L20 and L20+L12 alloys in Ni-Al-Fe and Ni-Al-Co systems

Ductile L2₀-type wires and+L1₂-type duplex wires with high strengths and large elongation in the Ni-Al-Fe and Ni-Al-Co ternary systems have been manufactured directly from the liquid state by an in-rotating-water spinning method. The wire diameter was in the range 80 to 180m and the average grain size was 2 to 4m for the wires and 0.2 to 1.0m for the+ wires. _y, _f and _p of the wires were found to be about 360 to 760 MPa, 560 to 960 MPa, and 0.2 to 5.5%, respectively, for the Ni-Al-Fe system, those of the+ wires were about 395 to 660 MPa, 670 to 1285 MPa, and 3.5 to 17%, respectively, for the Ni-Al-Fe system, and about 260 to 365 MPa, 600 to 870 MPa, and 4.0 to 7.0%, respectively, for the Ni-Al-Co system. Cold-drawing caused a significant increase in _y and _f and the values attained were about 1850 and 2500 MPa, respectively, for Ni-20Al-30Fe and Ni-25Al-30Co wires drawn to about 90% reduction in area. The high strengths, large elongation and good cold-workability of the melt-quenched and+ compound wires have been inferred to be due to the structural change into a low-degree ordered state containing a high density of phase boundaries, suppression of grain-boundary segregation and refinement of grain size.     

The Ni3Al-Ni3Cr-Ni3Ru section of the Ni-Cr-Al-Ru system

An investigation is reported of the 75 at% nickel section of the Ni-Cr-Al-Ru system at 1523 and 1273 K. Constitutional data obtained by electron probe microanalysis, X-ray diffraction and microscopical examination are presented as partial isothermal sections. At 1523 K, the major part of the section consists of phase, while the aluminium-rich region contains a and+ region; the extent of the solid solution of chromium and ruthenium in totals ~ 4 at%. The ruthenium-rich corner of the section shows a two-phase region consisting of + ruthenium-rich solid solution. At 1273 K the,+ and + ruthenium regions increase in extent. The/ mismatch values in the equilibrated alloys studied lie in the range ~ –0.08 to –0.39%. Constitutional features of as-cast alloys are also reported.     

TEM study of metastable β-phase decomposition in rapidly solidified Ti-6Al-4V alloy

A new rationale is presented for various decomposition products obtained from the metastable -phase found in Ti-6A1-4V alloy produced by hot isostatic pressing comminuted melt-spun fibres and cooled to room temperature by furnace cooling. This alloy has an -matrix with about 8 vol% retained -phase, which is supersaturated with -stabilizers to such an extent that the martensitic transformation has been suppressed. The metastable -phase decomposes by different modes during continuous cooling, depending on the actual composition of individual -grains. Less enrichment of vanadium and iron favours the direct formation of the equilibrium -phase from the -matrix, while greater enrichment of vanadium and iron leads to a spinodal decomposition of the metastable -phase, resulting in a + two-phase structure. During further continuous cooling, the -phase which is lean in -stabilizers will transform into isothermal -phase. In addition, an unknown phase has also been observed in the -phase, which is typified by the appearance of 1/2{112} reflections in the SAD patterns.     

Elevated temperature deformation behaviour of multi-phase Ni-20 at % Al-30 at % Fe and its constituent phases

The mechanical behaviour of the multi-phase ( + /) alloy Ni-20 at % Al-30 at % Fe and alloys similar to its constituent and / phases, Ni-30 at % Al-20 at % Fe and Ni-12 at % Al-40 at % Fe, respectively, were investigated. When tested in tension at 300 K, the alloys exhibited 20%, 2% and 28% elongation, respectively. At elevated test temperatures (700, 900 and 1100 K), the multi-phase alloy exhibited increased ductility, reaching an elongation in excess of 70% at 1100 K without necking or fracture. Similarly, the alloy demonstrated increased ductility with increasing test temperatures. In contrast, the / alloy showed greatly reduced ductility with increasing temperature and was quite brittle both at 900 and 1100 K. Thus, whilst at room temperature the / phase improved the ductility of the + / aggregate, at elevated temperatures the phase alleviated the brittleness of the / phase, thereby preventing any embrittlement of the multi-phase alloy over the temperature range 300–1100 K. Also, whilst the phase improved the room-temperature strength of the multi-phase alloy, at elevated temperatures where the phase is known to be weak, the / phase improved the strength of the multi-phase alloy up to 900 K, beyond which the strength deteriorated due to disordering and lack of anomalous strengthening in the / component.     

Phase decomposition in extruded Zn-Al based alloy

Ageing characteristics of an extruded eutectoid Zn-Al based alloy were investigated using X-ray diffraction and scanning electron microscopy techniques. The extruded alloy consisted of Al rich phase and Zn rich _E and phases. The original cast eutectoid Zn-Al alloy was extruded at 250 °C. Both supersaturated _s and _s phase decomposed during extrusion and appeared as fine and coarse lamellar structures. The _E and phases particles formed in the original interdendritic region. It was found that two Zn rich phases _E and decomposed sequentially during ageing at 170, 140 °C. The decomposition of the _E phase occurred as a discontinuous precipitation in the early stage of ageing and the decomposition of the phase took place in a four phase transformation: + T + in the prolonged ageing. Two typical morphologies of the decomposition of the Zn rich phases _E and were distinctive in back-scattered scanning electron microscopy.     

The crystallization of the amorphous alloy Fe40Ni40P14B6

The isothermal transformation behaviour of the metallic glass Fe₄₀Ni₄₀P₁₄B₆ between 320 and 400° C is described. Crystallization occurs by a eutectic mechanism to form Fe-Ni austenite and a body-centred tetragonal phase which is isomorphous with Fe₃P and Ni₃P. The eutectic crystals have a barrel shape such that the c-axis of the tetragonal phase is parallel to the barrel axis. The orientation relationship between the two phases is 1 1 0T 1 1 0 and 0 0 1T 1 1 2. The austenite phase contains (1 1 1) twins.     

The dielectric behaviour of single-crystal MgO,Fe/MgO and Cr/MgO

The dielectric constants and loss factors,, for pure single-crystal MgO and for Fe-and Cr-doped crystals have been measured at frequencies, , from 500 Hz to 500 kHz at room temperature. For pure MgO at 1 kHz the values of and the loss tangent, tan , (9.62 and 2.16×10^–3, respectively) agree well with the data of Von Hippel; the conductivity, , varies as ⁿ withn=0.98±0.02. In Fe-doped crystals increases with Fe-concentration (at any given frequency); for a crystal doped with 12800 ppm Fe, was about four times the value for pure MgO. At all concentrations the variation of log with log was linear andn=0.98±0.02. A decrease in with increasing Fe-concentration was also observed. A similar, although less pronounced, behaviour was found in Cr-doped crystals. The effects are discussed in terms of hopping mechanisms.     

1000 to 1300 K slow plastic compression properties of Al-deficient NiAl

Nickel aluminides containing 37, 38.5 and 40 at % Al have been fabricated by XD^tm synthesis and hot pressing. Such materials were compression tested in air under constant velocity conditions between 1000 and 1300 K. Examination of the microstructures of hot pressed and compression tested aluminides indicated that the structure consisted of two phases, and NiAl, for essentially all conditions, where was usually found on the NiAl grain boundaries. The stress-strain behaviour of all three intermetallics was similar where flow at a nominally constant stress occurred after about two plastic per cent deformation. Furthermore the 1000 to 1300 K flow stress-strain rate properties are nearly identical for these materials, and they are much lower than those for XD^tm processed Ni-50Al [1]. The overall deformation of the two phase nickel aluminides appears to be controlled by dislocation climb in NiAl rather than processes in .     

Martensitic transformations in Ti-Mo alloys

A detailed investigation has been made of the structure of alloys of the Ti-Mo system containing up to 10wt% Mo, water-quenched from the-phase region. With increase in molybdenum content, the martensite structure changes from hexagonal () to orthorhombic () at 4 wt% Mo, and at 10 wt% Mo, the structure is completely retained . For alloy compositions <4 wt% Mo, there is a diffusional component in the transformation of the -phase at the quench rates employed. There is a transition, with increase in molybdenum content, in morphology (from massive to acicular) and in substructure (from dislocations to twins). However, the transitions in crystallography, morphology and sub-structure are not directly related to one another except for an abrupt loss of dislocation substructure at the/ transition. The to crystallographic transition has the characteristics of a second order transformation, and evidence has been obtained of the existence of a spinodal within the metastable orthorhombic system. The orthorhombic martensites of Ti-6 and 8 wt% Mo decompose during quenching producing a fine modulated structure within the martensite plates, consistent with a proposed spinodal mode of decomposition.     

Morphological and crystallographic features of γ-γ′ Ni-Al and Ni-Al-Ti two-phase bicrystals

Several- Ni-Al and Ni-Al-Ti two-phase bicrystals were made by the solid-state diffusion couple method. Each couple consisted of a-phase single crystal and a pure-Ni polycrystal, and was annealed at 1473 K in an Ar gas atmosphere. Single crystal layers of-phase with uniform thickness always grow into the parent-phase single crystals. The resultant/ interface has no voids or facets regardless of the orientation of interface and the chemical composition of the-phase. Porosity formation due to the Kirkendall effect is observed in the diffused region. Concentration profiles exhibit nearly constant gradients in-phase. The orientation relationship between both phases is found to be 001//001, that is, the-phase grows epitaxially along the crystal orientation of-phase.     

Carbothermal production of β′-sialon from alumina,silica and carbon mixture

Mixtures of pure nanometer-sized amorphous silica and -alumina with the atomic ratio SiAl=1 were reduced by a stoichiometric amount of carbon between 1100 and 1450 °C in flowing nitrogen in order to produce -sialon powder. Using aqueous suspensions of starting materials, compacts with different microstructures were prepared for reaction. Silica reduction to SiO occurred at a temperature as low as 1300 °C and part of it was removed with flowing nitrogen. Carbothermal reaction involving nitrogen stated at 1350 °C and Si₂N₂O was found as an intermediate together with SiC, resulting in -sialon formation. Loss of silica from the system led to AlN formation. Decomposition of -sialon into sialon polytypoids (15R, 12H) was observed as a result of sialon and AlN reaction at 1450 °C. The reaction rate of sialon formation was slowed down compared to the carbothermal reduction of kaolin because of the lack of impurities. The microstructure of the reacted pellets influenced the reaction products, and the narrow pore size distribution as well as good homogeneity enhanced -sialon formation.On leave, from Silesian Technical University, Krasiskiego 8, 40-019 Katowice, Poland.     

Microstructure of a plasma-sprayed superalloy coating/substrate

Five different specimen preparation techniques were employed to characterize the microstructure of a cross-section of plasma-sprayed Rene 125 coating on a Rene 125 turbine blade substrate. These methods included optical microscopy, and transmission electron microscopy on three types of replicas and on thin foils. Interface and matrix precipitates were indentified using electron diffraction and energy dispersive spectrometry, with HfO₂ and (Hf, Zr)O₂ the predominant phases at the coating/blade interface, and both (Ti, Ta)C and HfO₂ present in the coating. Those blade precipitates examined contained Hf and Ta, with some Ti and a little Co. A unique dendritic structure of was also found intermittently along the interface. The combination of the five techniques provides a wide variety of information, and is a strong tool for characterizing complex microstructures.     

Influence of rhenium on the microstructures and mechanical properties of a mechanically alloyed oxide dispersion-strengthened nickel-base superalloy

The influence of a 3 wt% Re addition on the creep strength and microstructure of a mechanically alloyed and oxide dispersion-strengthened nickel-base superalloy was investigated. Two alloys, Ni–8Cr–6.5Al–6W–3Ta–1.5Mo–6Co–1Ti–3Re–0.15Zr–0.05C–0.01B–0.9Y₂O₃ (3Re alloy) and a non-rhenium containing (0Re) alloy were prepared for this study.The 3Re alloy showed two-fold improvement in creep life compared with that of 0Re alloy, presumably due to a change in the mode of the precipitate-dislocation interaction. For the 3Re alloy, finer, more cuboidal and aligned precipitates are formed, which force the mobile dislocations at the – interfaces to cut precipitates in order to proceed. Shearing of precipitates is evinced by the existence of stacking faults and results in an increase of creep strength. In constrast, lower creep strength was observed for 0Re alloy because a dislocation looping mode is dominant with coarser and more irregularly shaped precipitates present in this alloy. Another possible explanation for an improved creep strength of 3Re alloy is related to the tangled dislocation structure formed by the interaction between glide dislocation and interfacial dislocation, which also acts as an effective barrier for further glide dislocation motion. A 3 wt% Re addition significantly retards coarsening kinetics. Rhenium acts as a rate-controlling species upon the volume diffusion-controlled coarsening process because it is a heavy elemenet and also it almost solely partitions to the matrix. X-ray diffraction experiments showed that the magnitude of the lattice mismatch between and increased with the 3 wt% Re addition from 0% to –0.26% at room temperature. Increased lattice mismatch for 3Re alloy causes the formation of more aligned and cuboidal precipitates rather than random and odd-shaped precipitates for 0Re alloy, and it also accelerates the coalescence between cuboidal precipitates.     

Interaction between a dislocation and an impurity in KCl: Mg2+ single crystals

The interaction between a dislocation and the impurity in KCl: Mg²⁺ (0.035 mol% in the melt) was investigated at 77–178 K with respect to the two models: one is the Fleischer's model and the other the Fleischer's model taking account of the Friedel relation. The latter is termed the F-F. The dependence of strain-rate sensitivity due to the impurities on temperature for the specimen was appropriate to the Fleischer's model than the F-F. Furthermore, the activation enthalpy, H, for the Fleischer's model appeared to be nearly proportional to the temperature in comparison with the F-F. The Friedel relation between effective stress and average length of the dislocation segments is exact for most weak obstacles to dislocation motion. However, above-mentioned results mean that the Friedel relation is not suitable for the interaction between a dislocation and the impurity in the specimen. Then, the value of H(T _c) at the Fleischer's model was found to be 0.61 eV. H(T _c) corresponds to the activation enthalpy for overcoming of the strain field around the impurity by a dislocation at 0 K. In addition, the Gibbs free energy, G ₀, concerning the dislocation motion was determined to be between 0.42 and 0.48 eV on the basis of the following equation ln / = G ₀/(kT_p0)1 – (T/T _c)^{1/2 –1}(T/T _c)^1/2 + ln ₀/where k is the Boltzmann's constant, T the temperature, T _c the critical temperature at which the effective stress due to the impurities is zero, _p0 the effective shear stress without thermal activation, and ₀ the frequency factor.     

High temperature oxidation behavior of Ti-Al-Nb ternary alloys

The oxidation behavior of four Ti-Al-Nb ternary alloys with different microstructures were investigated at 1000°C using interrupted oxidation test in air. Alloys with single-phase -TiAl, two-phase -TiAl + ₂-Ti₃Al, multi-phase -TiAl + ₂-Ti₃Al + Nb₂Al and two-phase ₂-Ti₃Al + Nb₂Al were prepared. The oxidation resistance of the Ti-Al-Nb ternary alloy at high temperature was found to be better than that of the binary Ti-Al alloy. Among the four Ti-Al-Nb ternary alloys, the + ₂ two-phase alloy has the best oxidation resistance. The presence of Nb-enriched phase such as Nb₂Al and Nb₃Al decrease the oxidation resistance at elevated temperature presumably due to the formation of Nb₂O₅, which would accelerate the exfoliation of oxide.     

Oxidation of an Al2O3-γAlON ceramic composite

The oxidation of dispersed aluminium oxynitride particles in an alumina matrix has been studied. The kinetics law of this reaction is linear and the activation energy is 420±40 kJ mol^–1 (100±10 kcal mo^–1). A-alumina layer is formed and leads to-alumina above 1200° C. The-alumina formation produces surface compressive stresses, and thus the mechanical properties ( _f, HV) are improved. We have proved that the formation of-alumina in the Al₂O₃-AION composite can lead to the best properties for this ceramic. A-alumina layer has a very interesting effect on the wear resistance of this material.