The Transmission Line for the SPIDER experiment

The 100 keV Ion Source Test facility – Source for the Production of Ions of Deuterium Extracted from RF plasma (SPIDER) – is aimed to test the full scale prototype of the Ion Source for the ITER 1 MeV Neutral Beam Injector (NBI). The SPIDER facility requires the construction of a High Voltage Deck (HVD) and of a High Voltage Transmission Line (TL) respectively to host the Ion Source Power Supplies system polarized at 100 kV and to carry the power and signal conductors to the beam accelerator.In already existing NBI systems with beam energy above 100 keV, the TL is realized with the SF₆ Gas Insulated Line technology. In the SPIDER TL case, the presence of a large inner conductor (half meter diameter), would make the pressurized TL a complex and costly component; therefore a free air insulated solution has been proposed. The paper focuses on the design of this TL, which has to host inside the complex high potential (100 kV) inner electrode a number of power and measuring conductors and has to minimize the Electro Magnetic Interferences (EMI) produced by the frequent grids breakdowns.Finite Element (FE) analyses have been performed to verify the configuration from the electrostatic point of view, to evaluate EMI screening effectiveness and to assess the impact of the relatively high thermal dissipation of power conductors located inside the high potential electrode. Moreover, an experimental test campaign has been carried out on a TL mockup to validate the TL electrostatic configuration under DC voltage. Finally, the paper reports on the status of procurement activities for the Transmission Line.     

A new approach to passive protection against high energy and high current breakdowns in the ITER NBI accelerator

The energy stored in the 1 MV ITER Neutral Beam Injector power supply system will exceed by far the energy stored in the existing largest NB Injectors; as a consequence, the limitation of the grid breakdown effects–grids damage and Electro Magnetic Interference emission–are critical issues. In the present ITER NBI reference design the mitigation system is based on the concept of the concentrated core snubber which, due to the large amount of stored energy, is a huge component. Furthermore, in the NBI a relatively large part of HV capacitance to ground remains downstream the core snubber, so neither the arc peak current nor the high-frequency oscillations can be effectively limited. Moreover, the concentrated core snubber is ineffective in limiting the voltage reversal caused by internal insulation fault, increasing the risk of cascade failures in components like HV bushing and transmission line. The paper proposes an alternative approach to limit the grid breakdown effects, based on the concepts of Damper Resistor- substituting the direct connection to ground of the zero-potential accelerating grid – and of Distributed Core Snubber (DCS) – installed along the whole length of the transmission lines. The DCS concept has been subjected also to experimental validation by a small scale setup supported by electrical modelling.     

Design and testing of ITER ECH & CD transmission line components

Initial testing on the Japan Atomic Energy Agency Gyrotron Test Stand of ITER-relevant TL components, has shown reasonable efficiencies, but identified that trapped modes between closely located miter bends, as well as mode conversion at miter bends can lead to excessive heating of the connecting waveguides. General Atomics has designed, built, and will test components to address this issue as well as ITER relevant components that have not been tested at the levels of 1 MW, 170 GHz, for extended pulse lengths. Some of the components that will be tested are ultra low loss miter bends, dc breaks, polarizers, power monitors, bellows, waveguide switches, waveguide cooling clamps, etc. Details of the components and test results will be presented.     

5 MW CW supply system for the ITER gyrotrons Test Facility

ECH (Electron Cyclotron Heating) for ITER will deliver into the plasma 20 MW of RF power. The procurement of the RF sources will be shared equally between the three following partners: Europe, Japan and Russia. Moreover, Europe decided to develop a RF source capable of 2 MW CW of RF power, based on the design of a coaxial gyrotron with a depressed collector. In order to be able to develop and test these RF sources, a Test Facility (TF) has been built at the CRPP premises in Lausanne (CH).The present paper will first remind the main operation conditions considered to test safely a gyrotron. The power supplies parameters allowing to fulfill these conditions will be reviewed. The core of the paper content will describe the newly installed Main High Voltage Power Supply (MHVPS), to be connected to the gyrotron cathode and capable of ?60 kV/80 A-CW. The principle, the characteristics, the on-site test results will be described at the light of the requirements imposed by the gyrotron testing. Particular aspects of the installation and commissioning on-site will be highlighted in comparison with the ITER environment. The synchronized operation of the MHVPS and the BPS (Body Power Supply) on dummy load, piloted through the TF remote control, will be presented and commented.Since the TF supply structure has been built integrating the particular conditions and requirements expected for ITER, a conclusion will summarize the performances obtained at the light of these criteria.     

A new facility for investigation on neutron irradiation effect on superconducting properties of Nb3Sn strand for fusion magnet

To perform post irradiation tests of superconducting strands, a 15.5 T superconducting magnet and a variable temperature insert (VTI) were installed at a radiation control area in Oarai center, Institute for Materials Research, Tohoku University. Both of the 15.5 T magnet and the VTI are conductively cooled with GM refrigeration. The commissioning test of the system is still ongoing because unexpected troubles occurred during the commissioning. Also, a SQUID system with the maximum field of 7 T has been installed at another radiation control area to investigate the magnetic property of uranium and its isotopes. These devices are very useful to study the electro-magnetic properties of the neutron irradiated superconducting strands. This paper will introduce the new superconducting test facility, and some data recently obtained will be presented together with the data of magnetization evaluated with the SQUID, and the discussion on the irradiation effect on superconducting properties will be performed.     

Final design of the Switching Network Units for the JT-60SA Central Solenoid

This paper describes the approved detailed design of the four Switching Network Units (SNUs) of the superconducting Central Solenoid of JT-60SA, the satellite tokamak that will be built in Naka, Japan, in the framework of the “Broader Approach” cooperation agreement between Europe and Japan.The SNUs can interrupt a current of 20 kA DC in less than 1 ms in order to produce a voltage of 5 kV. Such performance is obtained by inserting an electronic static circuit breaker in parallel to an electromechanical contactor and by matching and coordinating their operations. Any undesired transient overvoltage is limited by an advanced snubber circuit optimized for this application. The SNU resistance values can be adapted to the specific operation scenario. In particular, after successful plasma breakdown, the SNU resistance can be reduced by a making switch.The design choices of the main SNU elements are justified by showing and discussing the performed calculations and simulations. In most cases, the developed design is expected to exceed the performances required by the JT-60SA project.     

Preliminary design of the ITER ECH Upper Launcher

The design of the ITER electron cyclotron launchers recently reached the preliminary design level - the last major milestone before design finalization. The ITER ECH system contains 24 installed gyrotrons providing a maximum ECH injected power of 20 MW through transmission lines towards the tokamak. There are two EC launcher types both using a front steering mirror; one equatorial launcher (EL) for plasma heating and four upper launchers (UL) for plasma mode stabilization (neoclassical tearing modes and the sawtooth instability). A wide steering angle range of the ULs allows focusing of the beam on magnetic islands which are expected on the rational magnetic flux surfaces q = 1 (sawtooth instability), q = 3/2 and q = 2 (NTMs).In this paper the preliminary design of the ITER ECH UL is presented, including the optical system and the structural components. Highlights of the design include the torus CVD-diamond windows, the frictionless, front steering mechanism and the plasma facing blanket shield module (BSM). Numerical simulations as well as prototype tests are used to verify the design     

Study of large gap 200 kV breakdowns in vacuum with high stored energy for ITER neutral beam accelerator

In the context of the ITER contract “ITER/CT/07/219–200 kV Stored Energy Tests”, electrical breakdown tests have been performed in vacuum with a stored energy of up to 425 J. The experiments have been conceived and performed with the collaboration of Consorzio RFX. The tests are being performed in the 1 MV test facility at IRFM, CEA-Cadarache. They should simulate the conditions that will be found in the ITER Neutral Beam accelerator, at 200 kV. This paper presents the set-up of the test bed, the choice of critical components, the diagnostic equipments and the results obtained with 200 kV applied on the anode electrode.     

Integration design of TPE-RX Neutral Beam Injector on RFX-mod

The TPE-RX Neutral Beam Injector, which provides a 25 keV positive ion beam energy with a maximum current of 50 A for a pulse duration of 30 ms, will be installed on RFX-mod thanks to the agreement with the AIST Institute of Tsukuba (Japan). The main scientific objective is the study of the behavior of the fast ions, which in the RFP helical equilibrium have exhibited very long confinement times.The integration of TPE-RX NBI on RFX-mod requires the development of several new components: a mechanical interface between the RFX-mod vacuum vessel and neutralizer; a Magnetic Residual Ion Dump; a new vacuum pumping system designed to maximize pumping and minimize beam stopping due to reionization.As regards the power supplies the compliance of the Japanese equipment to the Italian safety rules has been considered and layout studies have been carried out; the integration of the NBI control system in the RFX timing sequence has been studied as well.     

Fabrication and high heat flux test of large mockups for ITER first wall semi-prototype

The main topic of an ITER blanket first wall procurement is to qualify whether each party has the key technology needed for the fabrication and joining of first wall components. A semi-prototype qualification project will be released requiring that the single components of a full-scale first wall must be fabricated and successfully pass high heat flux tests using a hypervapotron cooling channel. In this work, various mockup types have been modeled and fabricated to develop the joining technology for a semi-prototype. The semi-prototype, which has three double-fingered panels, is a scaled-down component of a full-size first wall. The standard or slit mockups with a 80 mm × 80 mm single beryllium tile joined to a CuCrZr heat sink were fabricated to qualify our HIP (Hot Isostatic Pressing) technology for the joining of semi-prototype. These standard mockups were installed to perform a high heat flux test in the Korea heat load test facility (KoHLT). For a preliminary test of a semi-prototype, thermo-hydraulic mockups of 710 mm × 100 mm were designed and fabricated to verify the Cu/SS cooling performance, such as hypervapotron. For the high heat flux test in our KoHLT facility, the normal cycle is based on an expected heat flux of 300 s in accordance with the ITER qualification specifications. These tests will be performed to qualify the joining technologies, which is required for an ITER blanket first wall and a semi-prototype.     

Design and performance of main vacuum pumping system of SST-1 Tokamak

Steady-state Superconducting Tokamak (SST-1) was installed and it is commissioning for overall vacuum integrity, magnet systems functionality in terms of successful cool down to 4.5 K and charging up to 10 kA current was started from August 2012. Plasma operation of 100 kA current for more than 100 ms was also envisaged. It is comprised of vacuum vessel (VV) and cryostat (CST). Vacuum vessel, an ultra-high (UHV) vacuum chamber with net volume of 23 m³ was maintained at the base pressure of 6.3 × 10⁻⁷ mbar for plasma confinement. Cryostat, a high-vacuum (HV) chamber with empty volume 39 m³ housing superconducting magnet system, bubble thermal shields and hydraulics for these circuits, maintained at 1.3 × 10⁻⁵ mbar in order to provide suitable environment for these components. In order to achieve these ultimate vacuums, two numbers of turbo-molecular pumps (TMP) are installed in vacuum vessel while three numbers of turbo-molecular pumps are installed in cryostat. Initial pumping of both the chambers was carried out by using suitable Roots pumps. PXI based real time controlled system is used for remote operation of the complete pumping operation. In order to achieve UHV inside the vacuum vessel, it was baked at 150 °C for longer duration. Aluminum wire-seals were used for all non-circular demountable ports and a leak tightness < 1.0 × 10⁻⁹ mbar l/s were achieved.     

Overview of magnetic control in ITER

ITER is targeting Q = 10 with 500 MW of fusion power. To meet this target, the plasma needs to be controlled and shaped for a period of hundreds of seconds, avoiding contact with internal components, and acting against instabilities that could result in the loss of control of the plasma and in its disruptive termination.Axisymmetric magnetic control is a well-understood area being the basic control for any tokamak device. ITER adds more stringent constraints to the control primarily due to machine protection and engineering limits. The limits on the actuators by means of the maximum current and voltage at the coils and the few hundred ms time response of the vacuum vessel requires optimization of the control strategies and the validation of the capabilities of the machine in controlling the designed scenarios.Scenarios have been optimized with realistic control strategies able to guarantee robust control against plasma behavior and engineering limits due to recent changes in the ITER design. Technological issues such as performance changes associated with the optimization of the final design of the central solenoid, control of fast transitions like H to L mode to avoid plasma-wall contact, and optimization of the plasma ramp-down have been modeled to demonstrate the successful operability of ITER and compatibility with the latest refinements in the magnetic system design.Validation and optimization of the scenarios refining the operational space available for ITER and associated control strategies will be proposed. The present capabilities of magnetic control will be assessed and the remaining critical aspects that still need to be refined will be presented. The paper will also demonstrate the capabilities of the diagnostic system for magnetic control as a basic element for control. In fact, the noisy environment (affecting primarily vertical stability), the non-axisymmetric elements in the machine structure (affecting the accuracy of the identification of the plasma boundary), and the strong component of eddy current at the start-up (resulting in a poor S/N ratio for plasma reconstruction for I_p < 2 MA requiring a robust plasma control) make the ITER magnetic diagnostic system a demanding part of the magnetic control and investment protection systems. Finally the paper will illustrate the identified roles of magnetic control in the PCS (plasma control system) as formally defined in the recent first step of the design and development of the system.     

Design and fabrication of the KSTAR in-vessel cryo-pump

In-vessel cryo-pump (IVCP) of the Korea Superconducting Tokamak Advanced Research (KSTAR) has been designed, fabricated, and installed in the vacuum vessel for effective particle control by pumping through a divertor gap. For the final engineering design of the IVCP supports to withstand all external forces, a structure analyses were performed for two cases. The first is the thermal stress due to cool-down from room temperature to operating temperature (cryo-panel: 4.4 K, thermal shield: 77 K), and the other is the electro-magnetic stress due to the induced eddy currents during plasma disruptions. When the plasma disrupts, the maximum stress and displacement on the supports were estimated to be 849 MPa and 5.36 mm, respectively. These results were taken into account in the support design. The IVCP system was fabricated in two half-sectors and a pre-assembling test was successfully completed in the factory. Final installation of the IVCP in the vacuum vessel was fulfilled in parallel with a pressurization test (thermal shield: 30 bar, cryo-panel: 10 bar), a helium leak test, and a thermal shock test using liquid nitrogen. As a result, the IVCP system was successfully installed in the vacuum vessel.     

Design and technological solutions for the plasma facing components of WENDELSTEIN 7-X

The operation of W7-X stellarator for pulse length up to 30 min with 10 MW input power requires a full set of actively water-cooled plasma facing components. From the lower thermally loaded area of the wall protection system designed for an averaged load of 100 kW/m² to the higher loaded area of the divertor up to 10 MW/m², various design and technological solutions have been developed meeting the high load requirements and coping with the restricted available space and the particular 3D-shaped geometry of the plasma vessel. 80 ports are dedicated alone to the water-cooling of plasma facing components and a complex networking of kilometers of pipework will be installed in the plasma vessel to connect all components to the cooling system. An advanced technology was developed in collaboration with industry for the target elements of the high heat flux (HHF) divertor, the so-called “bi-layer” technology for the bonding of flat tiles made from CFC NB31 onto the CuCrZr cooling structure. The design, R&D and the adopted technological solutions of plasma facing components are presented. At present, except the HHF divertor, most of plasma facing components has been already manufactured.     

Design of the power system for dynamic resonant magnetic perturbation coils on the J-TEXT tokamak

A set of in-vessel saddle coils has been installed on J-TEXT tokamak. They are proposed for further researches on controlling tearing modes and driving plasma rotation by static and dynamic resonant magnetic perturbations (RMPs). The saddle coils will be energized by DC with the amplitude up to 10 kA, or AC with maximum amplitude up to 5 kA within the frequency range of 1–5 kHz. At DC mode two antiparallel 6-pulse phase thyristor rectifiers are chosen to obtain bidirectional current, while at AC mode an AC–DC–AC converter including a series resonant inverter can generate current of various amplitudes and frequencies. The paper presents the design of the power supply system, based on the definition of the power supply requirements and the feasibility of implementation of the topology and control strategy. Some simulation and experimental results are given in the end.     

The ITER full size plasma source device design

In the framework of the strategy for the development and the procurement of the NB systems for ITER, it has been decided to build in Padova a test facility, including two experimental devices: a full size plasma source with low voltage extraction and a full size NB injector at full beam power (1 MV). These two different devices will separately address the main scientific and technological issues of the 17 MW NB injector for ITER. In particular the full size plasma source of negative ions will address the ITER performance requirements in terms of current density and uniformity, limitation of the electron/ion ratio and stationary operation at full current with high reliability and constant performances for the whole operating time up to 1 h. The required negative ion current density to be extracted from the plasma source ranges from 290 A/m² in D₂ (D^?) and 350 A/m² in H₂ (H^?) and these values should be obtained at the lowest admissible neutral pressure in the plasma source volume, nominally at 0.3 Pa. The electron to ion ratio should be limited to less than 1 and the admissible ion inhomogeneity extracted from the grids should be better than 10% on the whole plasma cross-section having a surface exposed to the extraction grid of the order of 1 m².The main design choices will be presented in the paper as well as an overview of the design of the main components and systems.     

Performance and statistical quality assessment of CFC tile bonding on the pre-series elements of the Wendelstein 7-X divertor

Extensive high heat flux (HHF) testing of pre-series IV targets was performed to establish the industrial process for the ongoing production of the actively water-cooled target elements which will be needed for the installation of the Wendelstein 7-X (W7-X) divertor. Finally, 890 components covered with about 18,000 CFC tiles will be installed.The examinations of the elements with 10 MW/m² cycling up to 10,000 pulses, 16 MW/m² cycling and screening tests up to 32 MW/m², confirm the robustness of the design and in particular of the applied CFC bonding technology. The results of the IR examination of the initial tests have been assessed statistically. The paper presents a detailed statistical analysis based on the Six-Sigma method of the surface temperature increase of the CFC tiles tested for 100 cycles at 10 MW/m². Assuming that the series elements will behave in a similar fashion to the pre-series elements this statistical assessment can also be performed for the series elements.