The annealing phenomena and thermal stability of severely deformed steel sheet

However, there are many works on annealing process of SPDed non-ferrous metals, there are limit works on annealing process of SPDed low carbon steel. Therefore, in this study the annealing responses after constrained groove pressing (CGP) of low carbon steel sheets have been investigated. The sheets are subjected to severe plastic deformation at room temperature by CGP method up to three passes. Nano-structured low carbon steel sheets produced by severe plastic deformation are annealed at temperature range of 100-600 °C for 20 min. The changes of their microstructures after deformation and annealing are studied by optical microscopy. The effects of large strain and annealing temperature on microstructure, strength and hardness evolutions of the nano-scale grained low carbon steel are examined. The results show that annealing phenomena can effectively improve the elongation of SPDed sheets with preserving the hardness and mechanical strength. Also, the thermal stability of microstructure and mechanical properties can be observed through annealing temperatures up to 400 °C and temperature of 400 °C is achieved as an optimum annealing temperature in which both strength and elongation are increased and hardness inhomogeneity of the sheet is minimum. Annealing at temperatures of higher than 400 °C leads to abnormal grain growth.     

Effect of heat treatment on mechanical and ballistic properties of a high strength armour steel

In the present study an ultra high strength armour steel was austenatised at 910°C followed by tempering at 200, 300, 400, 500 and 600°C. After heat treatment the properties of tensile strength, ductility, charpy impact strength, hardness and microstructure were evaluated from the mechanical tests and metallographic analysis respectively. The ballistic behavior of the heat-treated plates was evaluated impacting against non-deformable hard steel core projectiles at 840 ± 15 m/s at normal angle of attack. The changes in the microstructure and mechanical properties with heat treatment have been correlated with ballistic performance of the steel. Experimental results showed that 200°C tempering gives the best ballistic performance.     

Effect of inter-critical annealing parameters on ferrite recrystallization and austenite formation in DP 590 steel

This research investigates the effect of inter-critical annealing parameters on ferrite recrystallization and austenite formation during processing of a dual phase microstructure from a cold rolled low carbon steel. The main effort was to determine optimum annealing parameters for producing a desired ferrite-martensite dual phase microstructure in the steel for improved strength–ductility combination. A 57% cold rolled steel sheet was subjected to inter-critical annealing under different temperature–time conditions. Annealing temperatures were determined using Thermo-Calc. After annealing experiments, the resulting microstructures and corresponding hardness values were evaluated to determine ferrite recrystallization and austenite fraction under different conditions. The activation energy for ferrite recrystallization was 235.6?kJ/mol using standard Johnson–Mehl–Avrami–Kolmogorov analysis. Experiments showed that inter-critical annealing parameters affect the phenomenon of ferrite recrystallization and austenite formation. It was observed that both the rate of ferrite recrystallization and austenite formation increase with an increase in annealing temperature. Finally, steel was annealed under conditions similar to industrial processing in an annealing simulator with the selected annealing parameters to obtain improved strength–percentage elongation combinations. The steel under these conditions showed significant improvements in strength–ductility combination (610?MPa–26%; 680?MPa–15%) with an ideal yield strength to an ultimate tensile strength ratio of 0.5.     

Structural evolution of La-Cr-O thin film: Part II. Elasto-plastic properties by nanoindentation

The goal of this research is to study the elasto-plastic properties of La-Cr-O thin films deposited by RF-magnetron sputtering on stainless steel interconnect materials after annealing at high temperatures in air. Elastic modulus, hardness and yield pressure derived from nanoindentation data are reported for thin films in different structural states. The amorphous film has an estimated elastic modulus of 174 GPa. The moduli of annealed films are calculated to be 150, 185 and 120 GPa after annealing at 500 °C, 600 °C and 800 °C, respectively. The film annealed at 800 °C has the lowest hardness and is dramatically different from the other structural states due to formation of the nanoporosity. The amorphous film and the films annealed at 500 °C and 600 °C both have hardness of 14 GPa, which is close to the value estimated by modeling.     

Control of the damage resistance of nanocomposite TiSiN coatings on steels: Roles of residual stress

Thermal annealing has often been used to reduce residual stress and improve mechanical properties and performance of hard coatings. In this work, nanocomposite TiSiN coatings were engineered onto steel substrates by reactive unbalanced magnetron sputtering. Following deposition, thermal annealing was performed at temperatures up to 900 °C. A marked decrease in residual stress was observed in the coatings with the increase of thermal annealing temperature. To ascertain the role of residual stress in the response of the coatings to contact damage, nanoindentation was used to probe the damage resistance of the coatings and Rockwell-C test used to evaluate their adhesion strength, as a function of thermal annealing temperature. A combination of high damage resistance and good adhesion strength was observed for the coating annealed at an intermediate temperature of 600 °C.     

Tensile and impact-toughness behaviour of cryorolled Al 7075 alloy

The effects of cryorolling and optimum heat treatment (short annealing + ageing) on tensile and impact-toughness behaviour of Al 7075 alloy have been investigated in the present work. The Al 7075 alloy was rolled for different thickness reductions (40% and 70%) at cryogenic (liquid nitrogen) temperature and its mechanical properties were studied by using tensile testing, hardness, and Charpy impact testing. The microstructural characterization of the alloy was carried out by using field emission scanning electron microscopy (FE-SEM). The cryorolled Al alloy after 70% thickness reduction exhibits ultrafine grain structure as observed from its FE-SEM micrographs. It is observed that the yield strength and impact toughness of the cryorolled material up to 70% thickness reduction have increased by 108% and 60% respectively compared to the starting material. The improved tensile strength and impact toughness of the cryorolled Al alloy is due to grain refinement, grain fragments with high angle boundaries, and ultrafine grain formation by multiple cryorolling passes. Scanning electron microscopy (SEM) analysis of the fracture surfaces of impact testing carried out on the samples in the temperature range of −200 to 100 °C exhibits ductile to brittle transition. cryorolled samples were subjected to short annealing for 5 min at, 170 °C, and 150 °C followed by ageing at 140 °C and 120 °C for both 40% and 70% reduced samples. The combined effect of short annealing and ageing, improved the strength and ductility of cryorolled samples, which is due to precipitation hardening and subgrain coarsening mechanism respectively. On the otherhand, impact strength of the cryorolled Al alloy has decreased due to high strain rate involved during impact loading.     

Effect of rolling temperature on microstructure and mechanical properties of 6063 Al alloy

Aluminium alloy (6063) was severely rolled upto 92% thickness reduction at liquid nitrogen temperature and room temperature to study the effect of rolling temperature on its mechanical properties and microstructural characteristics by using tensile tests and SEM/electron back scattered diffraction (EBSD), transmission electron microscope (TEM), DSC, X-ray diffraction (XRD) as compared to room temperature rolled (RTR) material with the same deformation strain. An improved strength (257 MPa) of cryorolled 6063 Al alloy was observed as compared to the room temperature rolled alloy (232 MPa). The improved strength of cryorolled alloy is due to the accumulation of higher dislocation density than the room temperature rolled material. The tensile properties of cryorolled alloy and the alloy subjected to different annealing treatments were measured. The cryorolled alloy subjected to annealing treatment at 300 °C for 5 min exhibits an ultrafine-grained (UFG) microstructure with improved tensile strength and ductility.     

Annealing effects on microstructure and mechanical properties of sputtered multilayer Cr(1 − x)AlxN films

Multilayer Cr_(1 − x)Al_xN films with a total thickness of 2 μm were deposited on high-speed steel by medium frequency magnetron sputtering from Cr and Al-Cr (70 at.% Al) targets. The samples were annealed in air at 400 °C, 600 °C, 800 °C and 1000 °C for 1 hour. Films were characterized by cross-sectional scanning electron microscopy and X-ray diffraction analysis. The grain size of the as-deposited multilayer films is about 10 nm, increasing with the annealing temperature up to 100 nm. Interfacial reactions have clearly changed at elevated annealing temperatures. As-deposited films' hardness measured by nanoindentation is 22.6 GPa, which increases to 26.7 GPa when the annealing temperature goes up to 400 and 600 °C, but hardness decreases to 21.2 GPa with further annealing temperature increase from 600 to 1000 °C. The multilayer film adhesion was measured by means of the scratch test combined with acoustic emission for detecting the fracture load. The critical normal load decreased from 49.7 N for the as-deposited films to 21.2 N for the films annealed at 1000 °C.     

Tensile deformation of a duplex Fe-20Mn-9Al-0.6C steel having the reduced specific weight

The room temperature deformation characteristics of a duplex Fe-20Mn-9Al-0.6C steel with the reduced specific weight of 6.84 g/cm³ in the fully solutionized state were described in conjunction with the deformation mechanisms of its constituent phases. The phase fraction was insensitive to annealing temperature in the range of 800-1100 °C. The ferrite grain size was also nearly unaltered but the austenite grain size slightly increased with increasing annealing temperature. This revealed that there is little window to control the microstructure of the steel by annealing. The steel exhibited a good combination of strength over 800 MPa and ductility over 45% in the present annealing conditions. Ferrite was harder than austenite in this steel. Strain hardening of both phases was monotonic during tensile deformation, but the strain hardening exponent of austenite was higher than that of ferrite, indicating the better strain hardenability of austenite. In addition, the strain hardening exponent of austenite increased but that of ferrite remained unchanged with increasing annealing temperature. The overall strain hardening of the steel followed that of austenite. Considering element partitioning by annealing, the stacking fault energy of austenite of the steel was estimated as ∼70 mJ/m². Even with the relatively high stacking fault energy, planar glide dominantly occurred in austenite. Neither strain induced martensite nor mechanical twins formed in austenite during tensile deformation. Ferrite exhibited the deformed microstructures typically observed in the wavy glide materials, i.e. dislocation cells. The mechanical properties of the present duplex steel were compared to those of advance high strength automotive steels recently developed.     

Formation of ultrafine grained microstructure in the austenitic stainless steel and its impact on tensile properties

Commercial grade AISI 316L austenitic stainless steel was heavily cold rolled to 90% of thickness reduction. The cold rolled material was subjected to repetitive annealing treatment for short duration of 45-60 s at various temperatures. The microstructure of the cold rolled and after annealing was studied by optical as well as transmission electron microscope. The microstructural examination of the specimens after repetitive annealing process revealed the formation of ultrafine grain size microstructure. It was also noted that depending on the processing condition the grain size distribution varied widely. The tensile testing of the annealed specimen showed that the yield strength increased by 4-5 times that of the coarse grained material. However, a loss in the strain hardening ability was observed in these specimens. A good combination of yield strength and ductility for ultrafine grained stainless steel as compared to the coarse grained material could be obtained by the optimization of the microstructure.     

Necking propagated deformation behavior of layer-structured steel prepared by co-warm rolled surface nanocrystallized 304 stainless steel

Surface nanocrystallized 304ss sheets prepared by surface mechanical attrition technique were co-warm rolled at 500 °C to obtain layer-structured steel with alternate nanocrystalline layer and coarse grained layer. Tensile test results revealed that a novel tensile deformation behavior characterized by sliding and necking propagation were presented compared to the base material. In the process of tensile deformation, a sliding band occurred firstly when the stress reached the highest value, and then a necking propagated slowly at a constant speed to both ends of the sample gauge. After the first necking extended to the gauge ends, the second necking occurred before the sample cracked. The mechanical properties of the layer-structured steel exhibited both high strength and good ductility.     

Tensile and compressive test in nanocrystalline and ultrafine carbon steel

Plastic deformation behavior was investigated in near fully dense nanostructured and ultrafine-grained bulk samples of carbon steel (0.55 wt% C) under compression and tension tests. The specimens were obtained by hot pressure from mechanically milled powder at 400 and 500 °C. Subsequent heat treatments at temperatures going from 600 to 900 °C produced samples with ferrite grain sizes from 30 nm to 17 μm. Nanocrystalline grained steel samples presented very high strength with low ductility. Once, in the ultrafine range, as the ferritic grain size was increased, the strength was decreased and the ductility was improved. The porosity and carbon atoms within the structure were analyzed in order to explain the results of strength and strain obtained.     

Austenitic stainless steel bearing Nb compositional and plastic deformation effects

Austenitic stainless steel has excellent ductility. Consequently, it has capability for heavily cold deformation, despite its high strength and high work hardening ability. Austenitic stainless steel predominantly contains high levels of chromium and nickel. Additional elements may be added to enhance performance. The target of this paper is to melt and cast several austenitic stainless steel alloys with different Nb contents. Furthermore the effects of the chemical composition on strength as well as the effect of cold rolling on the creation of induced martensite phase are also studied. The microstructural investigation shows that grain coarsening was observed on the as-cast structure accompanying with thick grain boundary carbides along with carbide agglomerations at the triple points. Hot deformation diminishes the grains as well as the carbide films surrounding the grains. Solution treatment creates austenitic grains free of grain boundary carbides. Cold deformation creates highly elongated grains associated with wavy pancaked structure. Numerical modeling extensively used to detect the proof strength at high temperatures (up to 600 °C). The detected proof strength decreases drastically by raising the deformation temperatures. Nb was found to increase the proof strength even at high temperatures. The measured mechanical properties of the alloys under investigation are higher than that of detected ones by Kimura model, where the model did not pay attention to the Nb effect. Elliason model for the flow curve of different alloys has been extensively studied and applied. The detected results have been verified by the microstructural changes during deformation.     

Mechanical behaviour and texture of annealed AZ31 Mg alloy deformed by ECAP

Abstract

AZ31 Mg alloy samples were processed by equal channel angular pressing (ECAP) at 220°C for four passes. An average grain size of ～1·9 μm with reasonable homogeneity was obtained. The ECAP process imparted large plastic shear strains and strong deformation textures to the material. Subsequent annealing of the equal channel angular pressed samples produced interesting mechanical behaviours. While yield strength increased and ductility decreased immediately after undergoing ECAP, annealing at temperatures <250°C restored ductility significantly at a small decrease in of yield strength. Annealing at temperatures >250°C reduced yield strength without additional improvement in ductility. It is believed that the combination of stress relief via dislocation elimination, refined microstructure and the retention of a strong ECAP texture at low annealing temperatures enhance ductility. High temperature annealing breaks down the ECAP texture resulting in no further improvement in ductility. The results show that the mechanical properties of the alloy can be positively influenced by annealing after ECAP to achieve a combination of strength and ductility.     

Deformation behaviour of a low carbon high Mn TWIP/TRIP steel

TWIP and TRIP phenomena have been observed in Fe–20Mn–2.5Si–0.3Al–0.06C (wt-%) steel during cold deformation (CD). Mostly austenite, annealing twins and stacking faults are observed in hot rolled solution treated (HRACST) samples. Cold deformation results in γ→?→α′ transformation due to its low stacking fault energy (18?mJ?m^?2). 50CD (50% CD) sample reveals strong Goss, Brass and weak Copper Twin texture components due to slipping and micro-twinning. Maximum ductility of 62% with lower tensile strength is perceived in HRACST sample, whereas, 30CD sample shows excellent tensile strength (1039?MPa) with a lower ductility (23%). Premature failure in 50CD samples is related to the formation of α′-martensite (≈35%) and deformation twins along with a higher strain hardening due to low Al content.     

Creep rupture strength and grain-boundary sliding in austenitic 21 Cr-4Ni-9Mn steels with serrated grain boundaries

The effect of grain-boundary strengthening on the creep-rupture strength by modification of the grain-boundary configuration is studied using austenitic 21 Cr-4Ni-9Mn steel in the temperature range from 600 to 1000° C in air. Grain-boundary sliding is also examined on a steel with serrated grain boundaries during creep at 700° C. The improvement of creep-rupture strength by the strengthening of grain boundaries is observed at high temperatures above 600° C. The 1000 h rupture strength of steels with serrated grain boundaries is considerably higher than that of steels with straight grain boundaries, especially at 700 and 800° C. The strengthening by serrated grain boundaries is effective in retarding both the crack initiation and the crack propagation at 700° C, while it does not improve the life to crack initiation at 900° C. Grain-boundary sliding is considerably inhibited by the strengthening of grain boundaries at 700° C. The amount of it in steels with serrated grain boundaries is less than about one-third of that of steels with straight grain boundaries at the same creep strain. The stress dependence of grain-boundary sliding rate in the steady-state regime is also examined from the steels with these two types of grain-boundary configuration.     

Magnetic measurements of the reverse martensite to austenite transformation in a rolled austenitic stainless steel

The reverse (-) transformation in 304 stainless steel (SS) has been studied by magnetic measurements. Specimens rolled 15 to 55% reduction in thickness were annealed at various temperatures and times. After annealing at temperatures between 300–;600°C for 5 min the saturation magnetization values increased when compared to the saturation magnetization values after rolling. Specimens rolled to 40 to 55% reduction after annealing at 500°C showed the highest saturation magnetization. Saturation magnetization sharply decreases at annealing temperature above 625°C which indicates the start of reverse (-) transformation. The decrease in saturation magnetization is rapid for annealing time from 5 to 40 min, whereas, the decrease in saturation magnetization is relatively low for annealing time above 40 min. The hardness values after reverse (-) transformation at temperatures between 300–;600°C is slightly greater attributed to the increase in martensite and above this temperature the hardness dropped substantially as a result of recovery and recrystallization. The results show that there is a decrease in coercive force at temperatures between 300–;500°C and may be due to an increase in martensite phase. A further decrease in coercive force at temperature between 500 and 625°C may be attributed to the sweeping out of some dislocation from the martensite phase. This is followed by a sharp increase in coercive force at temperature up to 800°C and is attributed to a shape magnetic anisotropy effect. At temperatures between 800–;900°C a rapid decreased in coercive force occurs. At temperatures between 900–;1100°C the decrease in coercive force is not so sharp dominant. The decrease in coercive force above 800°C corresponds to softening of the stainless steel due to recrystallization. From the changes in the values of saturation magnetization the A _s temperature is estimated to be between 625–;650°C, and the A _f to be between 900–;950°C.     

The effects of heat treatment variables on the microstructure and properties of ultra-high strength steels differing in titanium content

The influences of different austenitizing and tempering temperatures on the microstructure and properties of three experimental ultra-high strength steels (UHS) have been investigated. The steels had different Ti content and were subjected to austenitizing treatment at 900, 1000, 1100 and 1200°C followed by oil quench and tempering at 200, 300, 450 and 600 °C. It has been found that the high temperature (1100 and 1200 °C) austenitizing treatments, alter both microstructure and properties, and depending on the subsequent tempering temperature, may have a beneficial or detrimental influence upon the mechanical properties. Addition of up to 0.011 wt% Ti to the steel composition improves hardness, toughness and tensile strength. This improvement in mechanical properties is obtainable with any subsequent heat treatment. For higher Ti content (0.089 wt%), although some further improvement in hardness and tensile strength was obtained, significant degradation in toughness was achieved, particularly when the steel was subjected to high temperature austenitizing and tempering treatment.     

Effect of Isothermal Annealing on Microstructural Morphology of Martensite in a Super-Martensitic Stainless Steel Subjected to Different Prior Conditions

A super-martensitic stainless steel of the Fe–Cr–Ni family was investigated for morphological changes during isothermal annealing after subjecting it to different prior conditions. The key issues during thermomechanical treatment included determination of conditions for austenite stability and reversibility and deciding the appropriate prior treatments for the cold worked alloy before subjecting it to isothermal annealing. The study evaluated the effect of isothermal annealing on the recrystallization kinetics, phase reversion, and microstructural changes in the alloy. Intercritical isothermal annealing was carried out on samples in the range 750–900 °C for short time periods in the range of 1–2.5 min. The recrystallization behavior and microstructural changes were studied by electron backscatter diffraction, X-ray diffraction, and Vickers's hardness measurements. Martensite morphology showed significant changes during the isothermal annealing process with dependence on prior matrix substrate. The tensile properties were also evaluated. The cold rolled (CR) and isothermally annealed samples provided an improved combination of strength and ductility at the optimum heat treatment parameters.     

Effect of martensite to austenite reversion on the formation of nano/submicron grained AISI 301 stainless steel

The martensite to austenite reversion behavior of 90% cold rolled AISI 301 stainless steel was investigated in order to refine the grain size. Cold rolled specimens were annealed at 600–900 °C, and subsequently characterized by scanning electron microscopy, X-ray diffraction, Feritscope, and hardness measurements. The effects of annealing parameters on the formation of fully-austenitic nano/submicron grained structure and the mechanisms involved were studied. It was found that annealing at 800 °C for 10 s exhibited the smallest average austenite grain size of 240 ± 60 nm with an almost fully-austenitic structure.