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1.
Abstract

The effect of nanoclay on the compressive response of an aerospace grade epoxy polymer was studied. The resin was modified with montmorillonite clay type nanomer I.30, and compressive tests were performed on the optimised specimen geometry. A series of nanocomposite with 1–5 wt-% nanoclay content was fabricated using mechanical stirring and three-roll mill methods. The degree of dispersion of the clay nanoplatelets was examined using TEM. Static uniaxial compression tests were conducted. The compressive stress–strain curves showed that the presence of nanoclay improved the compressive strength and stiffness, promoted higher plastic hardening behaviour after yielding and enhanced the fracture toughness (area under σ–? curve) of the epoxy polymer. The fracture surfaces of the broken specimens were observed using SEM with the aim to identify critical failure mechanisms that contributed to the polymer toughening. Rule of mixtures, Halpin–Tsai and modified Halpin–Tsai models were employed to estimate the compressive modulus of the clay–epoxy nanocomposite system.  相似文献   

2.
Preparation of E‐glass/waterborne epoxy prepregs containing natural nanoclay and properties of their composites are presented. Prepregs were prepared by wetting randomly oriented, chopped glass fiber preforms with aqueous dispersion of EpiRez 3522‐W‐60 resin, dicyandiamide, 2‐methylimidazole and natural nanoclay (Cloisite® Na+). The nanoclay content of the aqueous dispersion was adjusted to yield final nanoclay contents of 0, 1, 2, and 4 wt%, whereas the glass fiber content is kept constant at 47 wt%. These prepregs were then used to fabricate disk‐shaped composite samples by APA2000 rheometer. Composite samples were tested for interlaminar shear strength, flexural stiffness, and glass transition temperature. The flexural stiffness was observed to increase by more than 26% over the range of nanoclay loading, despite a 13% decrease in interlaminar shear strength. Similarly, glass transition temperature increased from 89°C to above 94°C for the samples comprising 4 wt% nanoclay. X‐ray diffraction analyses indicated 48% increase in the gallery spacing suggesting strong intercalation of the nanoclay platelets by the epoxy matrix. Microstructural observations of the fracture surfaces and polished surfaces show significant differences in the matrix topology and fiber to matrix adhesion. The composites with higher nanoclay content depict uniform and submicron surface features implying homogenous dispersion of nanoclay. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers  相似文献   

3.
The study considers the effects of different dispersion levels of nanoclay on the crosslinking reaction of thermoplastic vulcanizate (TPV) nanocomposites based on polypropylene/ethylene propylene diene M‐class rubber (PP/EPDM). PP nanocomposites with dispersion level ranging from intercalated structures to a mixture of intercalated tactoids and exfoliated layers were used as the thermoplastic phase. Dimethylol phenolic resin or octylphenol‐formaldehyde resin was used as curing agents, along with stannous chloride dihydrate as the catalyst, to vulcanize the rubber phase during the reactive extrusion process. Initially, temperature effects were investigated in internal batch mixer. Subsequently, the effects of screw speed (i.e., shear rate and residence time) were evaluated along the screw length. Different criteria such as nuclear magnetic resonance (NMR) signal line width, bound curative content, and residual diene concentration were used to evaluate the extent of crosslinking, along with normalized storage modulus and gel content. X‐ray diffraction (XRD) analysis and transmission electron microscopy (TEM) micrographs showed that the dynamic vulcanization process improves the dispersion level of nanoclay in the final TPVs. It was found that the presence of nanoclay influences the crosslinking reaction, mainly through its effect on the continuity index of the EPDM phase. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers  相似文献   

4.
In this research, the reinforcing effect of fillers including canola stalk, paulownia and nanoclay, in polypropylene (PP) has been investigated. In the sample preparation, 50 wt% of lignocellulosic materials and 0, 3, and 5 wt% of nanoclay particles were used. The results showed that while flexural and tensile properties were moderately enhanced by the addition of nanoclay in the matrix, notched Izod impact strengths decreased dramatically. However, with increase in the nanoclay content (5 wt%), the flexural and tensile properties decreased considerably. The mechanical properties of composites filled with paulownia are generally greater than canola stalk composites, due to the higher aspect ratio. The thickness swelling and water absorption of the composites significantly decreased with the increase in nanoclay loading. Except tensile modulus, the differences between the type of fibrous materials and nanoclay contents had significant influence on physicomechanical properties. Morphologies of the composites were analyzed using transmission electron microscopy (TEM) and X‐ray diffraction (XRD), and the results showed increased d‐spacing of clay layers indicating enhanced compatibility among PP, clay, and lignocellulosic material. TEM micrographs also confirmed that the composites containing 3 wt% nanoclay had uniform dispersion and distribution of clay layers in the polymer matrix. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

5.
Wheat starch‐Cloisite Na+ nanoclay composites containing different glycerol and nanoclay concentrations were extruded using a twin‐screw extruder. X‐ray diffraction and transmission electron microscopy were used to determine the extent of nanoclay dispersion and thermogravimetric analysis was used to characterize thermal stability of composites. Also, water absorbance was measured for each sample. The extent of nanoclay dispersion in samples containing 47 wt% total plasticizer concentration depended on glycerol concentration. For these samples, adding 5 wt% glycerol produced mostly exfoliated nanoclay, whereas adding 10 or 15 wt% glycerol produced intercalated nanoclay. Also, nanoclay composites exhibited improved thermal stability and reduced water uptake compared to samples with no nanoclay. However, thermal stability and water absorbance were not affected by the extent of nanoclay dispersion. POLYM. ENG. SCI., 47:1898–1904, 2007. © 2007 Society of Plastics Engineers  相似文献   

6.
Polyurethane (PU) nanocomposites with 0, 1, 3, 5, and 7?wt-% nanoclay contents were prepared. X-ray diffraction patterns, transmission electron microscopy images, tensile test, and thermogravimetric analysis were utilised to reveal the morphological, mechanical, and thermal-resistant properties of the prepared nanocomposites. The exfoliated structure was obtained for nanoclay contents up to 3?wt-%. Incorporation of nanoclay to the PU matrix prompted the thermal stability of the polymer. A nanocomposite filled with 3?wt-% nanoclay showed the best tensile strength in the prepared nanocomposites. Subsequently, the nanocomposite with the 3?wt-% nanoclay was reinforced with carbon and glass fibres. Reinforcement of the PU/nanoclay matrix with carbon and glass fibres significantly ameliorated the tensile properties. Finally, the effects of the electron beam irradiation on the nanocomposites and fibre-reinforced composites were studied. Irradiation with the doses up to 500?kGy enhanced the mechanical and thermal properties. However, further irradiation deteriorated the mechanical and thermal-resistant properties.  相似文献   

7.
ABSTRACT

In this study, graphene oxide (GO) was chemically reacted with sodium borohydride (NaBH4) to form reduced graphene oxide (rGO). rGO, Montmorillonite nanoclay, and polyvinylcarbazole (PVK) were used to form a ternary nanocomposite via chemical reaction. These nanocomposite qualities were described via scanning electron microscopy (SEM), energy-dispersive X-ray analysis (EDX), Fourier transform infrared spectroscopy-attenuated transmission reflectance (FTIR-ATR). In addition, these materials were used in supercapacitor device as an active material to test electrochemical performances via cyclic voltammetry (CV), galvanostatic charge–discharge (GCD), and electrochemical impedance spectroscopy (EIS). The rGO/nanoclay/PVK nanocomposite shows significantly improved specific capacitance (Csp = 168.64 Fg?1) compared to that of rGO (Csp = 63.26 Fg?1) at the scan rate of 10 mVs?1 by CV method. The enhanced capacitance results in high power density (P = 5522.6 Wkg?1) and energy density (E = 28.84 Whkg?1) capabilities of the rGO/nanoclay/PVK nanocomposite material. The addition of nanoclay and PVK increased the specific capacitance of rGO material due to a dopant effect for supercapacitor studies. Ragone plots were drawn to observe energy and power density of supercapacitor devices. The Csp of rGO/nanoclay/PVK nanocomposite has only 86.4% of initial capacitance for charge/discharge performances obtained by CV method for 5000 cycles.  相似文献   

8.
In this research, nanoclay used as filler in sugar palm‐reinforced composites was investigated by the physical, thermal, and dynamic mechanical properties. Various concentrations of nanoclay were used to fabricate composites by using hand lay‐up technique, followed by hot compression molding with naturally woven sugar palm fiber‐reinforced in polyester matrix. Among various weight concentrations such as 1–5% of nanoclay, it was found that 2% nanoclay‐filled composite (NC) demonstrated the best balance of thermomechanical properties and significantly enhanced the composite. DMA demonstrated that 2% nanoclay content resulted in improved viscoelastic behavior and higher glass transition temperature (Tg) of the composites. TGA also showed improvement in properties, whereas 3% nanoclay‐filled composite showed superior onset temperature, and 5% nanoclay‐filled composite exhibited highest remaining residue. The nanoclay filler was very effective to fill the porous structure and maintain the thickness stability. The thickness swelling was reduced with increasing amount of nanoclay in composites. Overall, the addition of nano clay improved thermal and physical properties of sugar palm‐reinforced polyester composite. J. VINYL ADDIT. TECHNOL., 26:236–243, 2020. © 2019 Society of Plastics Engineers  相似文献   

9.
Polypropylene/Pine apple leaf fiber (PP/PALF)‐reinforced nanocomposites were fabricated using melt blending technique in a twin‐screw extruder (Haake Rheocord 9000). Variation in mechanical properties, crystallization behavior, water absorption, and thermal stability with the addition of nanoclay in PP/PALF composites were investigated. It was observed that the tensile, flexural, and impact properties of PP increase with the increase in fiber loading from 10 to 30 wt %. Composites prepared using 30 wt % PALF and 5 wt % MA‐g‐PP exhibited optimum mechanical performance with an increase in tensile strength to 31%, flexural strength to 45% when compared with virgin PP. Addition of nanoclay results in a further increase in tensile and flexural strength of PP/PALF composites to 20 and 24.3%, which shows intercalated morphology. However, addition of nanoclay does not show any substantial increase in impact strength when compared with PP/PALF composites. Dynamic mechanical analysis tests revealed an increase in storage modulus (E′) and damping factor (tan δ), confirming a strong influence between the fiber/nanoclay and MA‐g‐PP. Differential scanning calorimetry, thermogravimetric analysis thermograms also showed improved thermal properties when compared with the virgin matrix. TEM micrographs also showed few layers of agglomerated clay galleries along with mixed nanomorphology in the nanocomposites. Wide angle X‐ray diffraction studies indicated an increase in d‐spacing from 22.4 Å in Cloisite 20A to 40.1 Å in PP/PALF nanocomposite because of improved intercalated morphology. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

10.
A systematic study was carried out to investigate the effect of alkali treatment and nanoclay on thermomechanical properties of jute fabric reinforced polyester composites (JPC) fabricated by the vacuum‐assisted resin transfer molding (VARTM) process. Using mechanical mixing and sonication process, 1% and 2% by weight montmorillonite K10 nanoclay were dispersed into B‐440 premium polyester resin to fabricate jute fabric reinforced polyester nanocomposites. The average fiber volume was determined to be around 40% and void fraction was reduced due to the surface treatment as well as nanoclay infusion in these biocomposites. Dynamic mechanical analysis (DMA) revealed enhancement of dynamic elastic/plastic responses and glass transition temperature (Tg) in treated jute polyester composites (TJPC) and nanoclay infused TJPC compared with those of untreated jute polyester composites (UTJPC). Alkali treatment and nanoclay infusion also resulted in enhancement of mechanical properties of JPC. The maximum flexural, compression, and interlaminar shear strength (ILSS) properties were found in the 1 wt % nanoclay infused TJPC. Fourier transform‐infrared spectroscopy (FT‐IR) revealed strong interaction between the organoclay and polyester that resulted in enhanced thermomechanical properties in the composites. Lower water absorption was also observed due to surface treatment and nanoclay infusion in the TJPC. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

11.
Elastomer nanocomposites based on natural rubber (NR), butadiene rubber (BR), and styrene butadiene rubber (SBR) containing Cloisite 15A were prepared using a two‐roll mill. Mechanical, morphological, and rheological characterization of the prepared nanocomposites was carried out in order to study the effect of different nanoclay compositions, i.e., 1, 3, 5, 7, and 10 wt %. Intercalation of the elastomer chains into the silicate layers was evidenced by d‐spacing values calculated according to the results of the X‐ray diffraction (XRD) patterns. This was directly confirmed by transmission and scanning electron microscopy (TEM and SEM). The results depict a decreasing trend in the optimum cure time (t90) and scorch time (t5) values of the nanocomposite samples with increasing nanoclay loading; where the elastic modulus (G′) and complex viscosity (η*) of the samples considerably increased. The mechanical properties of the nanocomposites show a considerable increase in the tensile modulus of NR/BR/SBR/Cloisite 15A nanocomposites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

12.
Modification of urea–formaldehyde (UF) resin binder for making fiberglass mats was aimed as a route to enhance its brittleness and improve its mechanical properties. The UF resin modifiers were chosen among pure acrylate emulsion polymers having different glass transition temperatures (T g). Blends of 10% w/w based on dry modifiers and UF resin were prepared. The most effective modifier was chosen and 4 wt% of nanoclay was added to the UF resin for improvement of its mechanical properties. Morphologies of the fractured surface of the UF-modified films were investigated by scanning electron microscopy (SEM). Coarser texture of the fractured surface was regarded as an increased toughness of the modified UF resin. Investigation of gel time at 100 °C on various modified urea–formaldehyde resins showed that the gel time of the modified UF resins generally decreases with adding polymeric emulsions. It is decreased further when less film forming latex (higher T g) is used in UF resin. Less film formation on the other hand, promotes easier water release during UF resin curing. Tensile and tear strength of the fiberglass mat composites have been increased up to 300 and 50%, respectively, while additional increase of 33% in tensile strength was obtained when nanoclay was incorporated into the composites. X-ray diffraction (XRD) analysis and Si-mapping through SEM were employed in order to show the dispersion and the distribution of nanoclay in the composites, respectively. The disappearance of the peak at 2θ = 7.22 confirmed the exfoliation of the employed nanoclay.  相似文献   

13.
《应用陶瓷进展》2013,112(4):234-239
Abstract

In the present study, the effect of temperature and oxidising agents such as Fe2O3 and Co3O4 on physical and mechanical properties of glass foam is investigated. The glass foam is made of panel glass from dismantled cathode ray tubes and SiC as a foaming agent. In the process, powdered waste glass (mean particle size below 63 μm) in addition to 4 wt-% SiC powder (mean particle size below 45 μm) are combined with Fe2O3 and Co3O4 (0·4, 0·8 and 1·2 wt-%) have been sintered at 950 and 1050°C. The glass foamed containing 1·2 wt-% Co3O4 has good physical properties, with porosity more than 80% and bending strength more than 1·57±0·12 MPa. However, by adding different amounts of Fe2O3 in comparison with samples without iron oxide, little changes in porosity and strength are obtained.  相似文献   

14.
Abstract

Barrier and mechanical properties of wood powder composites based on recycled polyethylene (RPE) were modified using a commercial nanoclay masterbatch. X-ray diffraction, dynamic rheology and thermogravimetric analysis measurements showed that nanoclay from the selected masterbatch was well dispersed and formed a percolation network in both virgin and RPEs. The resulting nanocomposites promoted the thermal stability of matrix significantly. Modification efficiency of nanoclay, however, was evidently influenced by the type of matrix, where the strongest effect was achieved in a low viscosity virgin high density PE. The masterbatch was incorporated into an industrial formula designed extrusion quality RPE/wood flour composite. Processing procedures, mainly compounding cycles, and material composition, mainly clay content and type of coupling agent, were optimised. Two extrusion cycles led to higher uniformity of resulting composites than one cycle. Addition of a coupling agent, which has medium viscosity and plenty functional groups, led to enhanced tensile strength. The twice compounded composites were well stiffened and strengthened via combination of 6 wt-% clay and medium viscosity coupling agent. All composites without the addition of nanoclay burned faster after ignition and dripped much earlier and more compared to the composites containing nanoclay even with as small amount as 3 wt-% and being compounded once. The material with 6 wt-% clay showed the best sample integrity and burned slowest of all the tested composites. Furthermore, no dripping during combustion was seen for this material. This study shows that the incorporation of nanoclay using the selected masterbatch can effectively improve the flame retarding properties of RPE based wood composites.  相似文献   

15.
The phase specific selective localization and dynamics of migration of nanoclay in hydrogenated acrylonitrile butadiene rubber (HNBR)/epoxidized natural rubber (ENR) blend systems is investigated. The phase specific dispersion of clay particles is monitored through measuring the online measured electrical conductance (OMEC) during mixing by means of a sensor system installed inside the chamber of an internal mixer. The results of different characterization techniques, such as atomic force microscopy, transmission electron microscopy, and small angle X‐ray scattering have been used to understand and interpret the OMEC behaviors of nanoclay‐filled rubber compounds individually (HNBR and ENR) and their blend systems. The observed online conductance is ionic in nature that arises due to the release of surfactant molecules from the clay galleries. It is observed that the OMEC behavior depends mainly on two factors: the localization of nanoclay in specific phase of the blend system and on the gradual development of blend morphology. The OMEC behavior and the supported data from the microscopic methods, clearly reveal the migration of organoclay from the ENR to HNBR phase during the mixing process, particularly localizing near the interface of the blend. Further, the localization of organoclay is also evaluated by applying the surface tension measurements based model, which also predicts the favorable localization of organoclay in HNBR phase of the blend. The work clearly suggests the OMEC method to be a powerful online tool to monitor and control the nanoclay dispersion and localization in rubber based nanocomposites during the melt mixing process. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44074.  相似文献   

16.
High chemical resistance is the main prerequisites for materials that are intended to be utilized in usages such as chemicals storage containers production. Nanocomposites of epoxy resin containing nanoclay, CaCO3 and TiO2 nanoparticles were prepared and their chemical resistance was studied. Moreover, the effect of electron beam irradiation was explored. TEM micrographs proved the dispersion of nano-size particles in the polymeric matrix. XRD patterns showed an exfoliated structure for nanocomposite containing 1 % nanoclay and intercalated structures for nanocomposites with higher nanoclay contents. SEM showed the pits that appeared in epoxy/nanoclay structure due to chemical corrosion. Weight loss measurements revealed that an addition of 1 % nanoclay to the epoxy matrix is effective for improving the chemical properties of the polymer. Desirable effect of 100 kGy irradiation on chemical resistance properties of the samples was also observed in both acidic and basic environments.  相似文献   

17.
Polypropylene–clay nanocomposites were prepared by a solution technique and a subsequent melt‐mixing process. A titanate coupling agent was used to improve the compatibility of the nanoclay particles with the polypropylene. The dispersion of the nanoclay particles in polypropylene was studied with X‐ray diffraction (XRD) and transmission electron microscopy (TEM). An increased d‐spacing value of the clay particles in the nanocomposites was observed, and it was compared with the values of as‐mined (pristine) and as‐received (organophilic) clay particles. The number of intercalated layers in a single clay crystallite was determined to be 4, and the number was confirmed with XRD data and TEM images. On the basis of the Daumas–Herold model (which is widely used for graphite intercalation compounds), the stage 2 and stage 3 structures of montmorillonite particles in polypropylene were recommended. A study on the stage structure suggested a way of determining the presence of polymer molecules in the clay galleries. The results confirmed the existence of single‐layered platelets with improved dispersion in polypropylene. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 218–226, 2005  相似文献   

18.
In this study, graphene oxide (GO) is chemically reacted with sodium borohydride (NaBH4) to form reduced graphene oxide (rGO). rGO, polycarbazole (PCz)/rGO and PCz/nanoclay/rGO materials were obtained by chemical polymerisation method. These three materials were characterised by Fourier-transform infra-red spectroscopy-attenuated transmission reflectance, scanning electron microscopy, energy-dispersive X-ray analysis, cyclic voltammetry (CV), galvanostatic charge–discharge and electrochemical impedance spectroscopy. The PCz/nanoclay/rGO nanocomposite shows significantly improved capacitance (Csp?=?187.78?F?g?1) compared to that of PCz/rGO (Csp?=?74.18?F?g?1) and rGO (Csp?=?20.78?F?g?1) at the scan rate of 10?mV?s?1 by CV method. The supercapacitor device performance results show high power density (P?=?1057.81?W?kg?1) and energy density (E?=?1.7?Wh?kg?1) obtained from Ragone plot for PCz/nanoclay/rGO material. Stability tests were also examined by the CV method for 1000 cycles.  相似文献   

19.
The effect of maleic anhydride grafted polypropylene (PP-g-MA) on the mechanical and rheological properties of polypropylene (PP)–clay nanocomposites prepared with nanoclay expanded with CO2 and direct melt blending was studied. The results from the studies of the mechanical properties, rheological properties, and transmission electron microscopy show that when PP-g-MA was combined with the technique that used CO2, greater enhancements in the mechanical properties and degree of dispersion of nanoclay in PP were observed. Furthermore, yieldlike behavior in the viscosity and a tail in the low-frequency behavior of the elastic modulus was attributed to the reaction of PP-g-MA with the nanoclay surface and not exfoliation. A fairly well-dispersed morphology was observed for concentrations as high 6.8 wt % clay when the clay was expanded and mixed with CO2. At this concentration, mechanical properties such as yield strength and modulus increased by as much as 13 and 69%, respectively, relative to the pure PP. Furthermore, the modulus of the composite samples prepared with PP-g-MA and CO2 was some 15% higher than that of samples prepared by direct melt compounding (without the use of CO2). © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

20.
With maleic anhydride grafted polypropylene (PP‐g‐MAH) as a compatibilizer, composites of block‐copolymerized polypropylene (B‐PP)/nanoclay were prepared. The effects of the PP‐g‐MAH and nanoclay content on the crystallization and rheological properties of B‐PP were investigated. The microcellular foaming behavior of the B‐PP/nanoclay composite material was studied with a single‐screw extruder foaming system with supercritical (SC) carbon dioxide (CO2) as the foaming agent. The experimental results show that the addition of nanoclay and PP‐g‐MAH decreased the melt strength and complex viscosity of B‐PP. When 3 wt % SC CO2 was injected as the foaming agent for the extrusion foaming process, the introduction of nanoclay and PP‐g‐MAH significantly increased the expansion ratio of the obtained foamed samples as compared with that of the pure B‐PP matrix, lowered the die pressure, and increased the cell population density of the foamed samples to some extent. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44094.  相似文献   

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