Effects of zirconium addition on as-cast microstructure and mechanical properties of Mg–3Sn–2Ca magnesium alloy

At present, the mechanical properties of the Mg–3Sn–2Ca magnesium alloy are not satisfying and further enhance needs to be considered via further alloying/microalloying additions. The effects of Zr addition on the as-cast microstructure and mechanical properties of the alloy were investigated by using optical and electron microscopies, differential scanning calorimetry (DSC) analysis, and tensile and creep tests. The results indicate that adding 0.41, 0.76 or 1.18 wt.% Zr can refine the grains of the alloy, and the primary CaMgSn phases in the Zr-containing alloys are changed from coarse needle-like net to relatively fine short block and/or particle-like shapes. As a result, the tensile and/or creep properties of the Zr-containing alloys are improved. Among the Zr-containing alloys, the alloy with the addition of 0.76 wt.% Zr exhibits the relatively optimum mechanical properties.     

Comparison about effects of Ce,Sn and Gd additions on as-cast microstructure and mechanical properties of Mg–3.8Zn–2.2Ca (wt%) magnesium alloy

In this paper, the effects of Ce, Sn and Gd additions on the as-cast microstructure and mechanical properties of Mg–3.8Zn–2.2Ca (wt%) magnesium alloy are investigated and compared. The results indicate that adding 1.0 wt% Ce, 1.0 wt% Sn or 1.0 wt% Gd can effectively refine the grains of the Mg–3.8Zn–2.2Ca alloy, and the refinement efficiency of Ce addition is relatively high, followed by the additions of Sn and Gd, respectively. Accordingly, the tensile properties of the as-cast Mg–3.8Zn–2.2Ca alloy are improved by the additions of Ce, Sn or Gd, with the improvement resulting from the Ce addition being best and followed by the additions of Sn and Gd, respectively. In addition, adding 1.0 wt% Ce, 1.0 wt% Sn or 1.0 wt% Gd to the Mg–3.8Zn–2.2Ca alloy can also improve the creep properties of the as-cast alloy. Among the Ce-, Sn- and Gd-containing alloys, the creep properties of the Sn- and Gd-containing alloys are similar but lower than that of the Ce-containing alloy.     

Effects of minor Zr and Sr on as-cast microstructure and mechanical properties of Mg–3Ce–1.2Mn–1Zn (wt%) magnesium alloy

The effects of minor Zr and Sr on the as-cast microstructure and mechanical properties of the Mg–3Ce–1.2Mn–1Zn (wt%) alloy were investigated. The results indicate that adding minor Zr and/or Sr to the Mg–3Ce–1.2Mn–1Zn alloy does not cause an obvious change in the morphology and distribution of the Mg₁₂Ce phase. However, the grains of the Zr- and/or Sr-containing alloys are effectively refined. Among the Zr- and/or Sr-containing alloys, the grains of the alloy with the addition of 0.5 wt%Zr + 0.1 wt%Sr are the finest. Furthermore, adding minor Zr and/or Sr to the Mg–3Ce–1.2Mn–1Zn alloy can improve the tensile properties. Among the Zr- and/or Sr-containing alloys, the alloy with the addition of 0.5 wt%Zr + 0.1 wt%Sr obtains the optimum tensile properties. In addition, adding minor Zr and/or Sr to the Mg–3Ce–1.2Mn–1Zn alloy also can improve the creep properties, and the creep properties of the three alloys with the additions of 0.5 wt%Zr + 0.1 wt%Sr, 0.5 wt%Zr, and 0.1 wt%Sr are similar.     

Effect of minor cerium additions on microstructure and mechanical properties of cast Al – Cu – Mg – Ag alloy

Abstract

A series of cast Al – Cu – Mg – Ag based alloys with minor cerium additions have been investigated using optical microscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy and transmission electron microscopy. It was found that increasing the cerium content from 0 to 0.45 wt-% increased the tensile strength at the test temperatures of 25°C and 300°C. The high strength of the casting alloys with cerium is attributed to the refined grains and the high density of fine ω precipitates. However, the addition of 0.2 wt-%Ce to the alloy with 0.25 wt-%Ti induced a detrimental effect on the mechanical properties. The cause of this was found to be the formation of the intermetallic compound Al_x Ti₆ Ce₃ Cu.     

Effects of Ca additions on the microstructural stability and mechanical properties of Mg–5%Sn alloy

Mg–Sn based alloys have great potential for high temperature applications because of the formation of the thermally stable Mg₂Sn phase in the as-cast condition. In the present investigation, for further enhancement of the mechanical properties, 0.7, 1.4 and 2 wt.% of Ca was added to the base Mg–5%Sn alloy. The dendritic structure of the base alloy was refined after the addition of Ca. It was found that the Mg–5%Sn–2%Ca alloy had the highest hardness, strength, and creep resistance among all tested materials. This is attributed to the higher volume fraction of CaMgSn second phase particles which act as the main strengthening agent in the investigated system. Results also showed that while long-term annealing treatment softened the base Mg–5Sn alloy, there was not much change in the hardness and strength of the Ca-containing materials, implying that CaMgSn intermetallic particles have successfully increased the microstructural stability of the materials.     

Effects of Sn on microstructure and mechanical properties of as-rolled Mg–5Zn–1Mn alloy

Effects of Sn on microstructure and mechanical properties of Mg–5Zn–1Mn alloy subjected to high strain rate rolling (9.1?s^-1), 300°C and 80% pass reduction are investigated. With higher Sn content, the dynamic recrystallisation (DRX) grain size gradually decreases due to the stronger pinning of nano-scale precipitates at grain boundaries and the DRX fraction first increases due to the enhanced effect on DRX by decreasing stacking fault energy and then decreases due to more precipitates at grain boundaries. Ultimate tensile strength (UTS) and elongation to rupture (Er) of as-rolled alloys increase and then decrease. Alloy with 0.9 mass% Sn exhibits the highest DRX fraction (95?vol.-%), the finer DRX grain size (1.22?µm), UTS of 358?MPa and Er of 20.4%.     

Influence of Sc and Zr additions on microstructure and properties evolution of Al–Zn–Mg alloy

Journal of Materials Science - In this study, the effects of different Sc?+?Zr compound addition on the tensile properties, impact toughness, stress corrosion cracking (SCC) properties,...     

Effects of nano-structured particles on microstructure and microhardness of Sn–Ag solder alloy

In this research, the typical nano-structured Polyhedral Oligomeric Silsesquioxane (POSS) particles were incorporated into the Sn–3.5Ag eutectic solder paste by mechanically mixing to form lead-free composite solder. The effects of nano-structured POSS additions on the microstructure and mechanical properties of as-fabricated composite solder alloys were systematically investigated. Experimental results indicated that the average size and spacing distance of Ag₃Sn intermetallic compounds (IMCs) in composite solder matrix decreased as compared to the Sn–3.5Ag eutectic solder. The 3 wt% addition of nano-structured POSS particles could enhance the microhardness of composite solder by 18.4% compared with the Sn–3.5Ag eutectic solder matrix. The average grain size and spacing distance of Ag₃Sn IMCs in Sn–Ag + 3 wt% POSS composite solder matrix reduced from 0.35 to 0.23 μm and from 0.54 to 0.32 μm, respectively. The refined Ag₃Sn IMCs, acting as a strengthening phase in the solder matrix, could enhance the microhardness of the composite solders.     

Effect of solidification conditions on microstructure,mechanical and wear properties of Mg–5Al–3Ca–0.12Sr magnesium alloy

In the present study, the microstructure, mechanical and wear properties of AXJ530 alloy under different solidification condition were investigated. AXJ530 alloys were cast in a multi-step permanent mould casting (PMC) with five different cooling rates, and also in high pressure die casting (HPDC). The effect of cooling rate was determined for the room temperature mechanical properties and the dry sliding wear resistance of the AXJ530 alloys. The results showed that grain size of AXJ530 alloy was refined and thinner lamellar eutectic phase formed at higher cooling rate. It was concluded that these changes led to the observed concurrent increases in ultimate tensile strength (σ_uts), yield strength (σ_0.2) and elongation (δ) of the AXJ530 alloy. The relationship between grain size and yield strength/hardness agreed with Hall–Patch behavior. The dry sliding wear rate of the PMC specimens decreased with increasing of cooling rate, but micro-porosity/inclusion in the HPDC specimen decreased its wear resistance properties. Abrasion was determined to be the dominant wear mechanism for the AXJ530 alloys.     

Effect of microstructure on fatigue behaviour of cast Al–7Si–Mg alloy

Abstract

The fatigue behaviour of a cast Al–7Si–Mg alloy, conforming to A356, has been studied. Specimens of this material were tested in both the as cast condition and a solution treated and aged condition. It was observed that the size, number, and position of casting defects influenced the fatigue life very strongly. This marked effect nearly hides that of the heat treatment. Nevertheless, if the analysis is carried out considering only results obtained from sound specimens it is revealed that the heat treatment causes an improvement in the fatigue resistance of the alloy.     

Effects of Zn content on microstructures and mechanical properties of as cast Mg–Zn–Y–Zr alloys

Abstract

In the present work, the effects of Zn content on the microstructures and mechanical properties of as cast Mg–xZn–5Y–0·6Zr alloys (x?=?2, 5, 8 and 13 wt-%) have been investigated. The results show that the ternary Mg–Zn–Y phase compositions change with Zn/Y ratios induced by the change in Zn content. It is found that the fracture is mainly decided by the characteristics and distribution of second phase rather than the grain size. The influences of these phases, especially the W phase, on the mechanical properties of the alloys have been discussed. Both ultimate tensile strength (UTS) and elongation decrease with the increase in Zn content, while the instance of yield strength (YS) is just the reverse. The W phase is easily cracked because of its brittleness and easy to result in decohesion from the matrix because of the weak atomic bonding, which greatly degrade the UTS and elongation. It can be concluded that the YS closely depends on the grain size, while UTS and elongation closely depend on the volume fraction of eutectic compound (α-Mg+W phase).     

Effects of Ca on microstructure, mechanical and corrosion properties and biocompatibility of Mg–Zn–Ca alloys

Zn and Ca were selected as alloying elements to develop an Mg–Zn–Ca alloy system for biomedical application due to their good biocompatibility. The effects of Ca on the microstructure, mechanical and corrosion properties as well as the biocompatibility of the as-cast Mg–Zn–Ca alloys were studied. Results indicate that the microstructure of Mg–Zn–Ca alloys typically consists of primary α-Mg matrix and Ca₂Mg₆Zn₃/Mg₂Ca intermetallic phase mainly distributed along grain boundary. The yield strength of Mg–Zn–Ca alloy increased slightly with the increase of Ca content, whilst its tensile strength increased at first and then decreased. Corrosion tests in the simulated body fluid revealed that the addition of Ca is detrimental to corrosion resistance due to the micro-galvanic corrosion acceleration. In vitro hemolysis and cytotoxicity assessment disclose that Mg–5Zn–1.0Ca alloy has suitable biocompatibility.     

Microstructure and mechanical properties of as aged Mg–3Sn–1Al and Mg–3Sn–2Zn–1Al alloy

Effect of Zn on the microstructure, age hardening response and mechanical properties of Mg–3Sn–1Al alloy which is immediately aged at 180°C after extrusion process (T5) was investigated. It was found that the Zn can refine the microstructure, remarkably improve the aging response with the peak hardness increases to 75 HV and the time to peak hardness reduces from ～110 to ～60 h, which is attributed to the solid solution hardening of Al, Zn and an amount of finer Mg₂Sn precipitates. The as aged Mg–3Sn–2Zn–1Al alloy exhibits better mechanical property at room temperature or 150°C than that of Mg–3Sn–1Al alloy, which is ascribed to the fine grained microstructure and thermally stable Mg₂Sn particles dispersed at grain boundaries and in the matrix.     

Development of microstructure and mechanical properties of as cast Al–Mg–Mn alloy during high temperature ECAP

Abstract

A large scale billet with diameter of 58·5 mm of an as cast Al–Mg–Mn alloy was processed by equal channel angular pressing (ECAP) at 350°C up to six passes. A significant refinement of the grains was observed after six pressings to ～2 μm. And the selected area electron diffraction (SAED) pattern showed that almost all of the grains were separated by boundaries with high angles of misorientation. A banded substructure was not observed during the hot ECAP, and a reasonably equiaxed structure was obtained just after one single pressing. Both the strength and the elongation increased abruptly in a single passage through the die, but thereafter, the increase was more gradual and exhibited a saturation effect after the fourth pressing. The good combination of strength and ductility of the Al–Mg–Mn alloy attained by the hot ECAP appeared to be attractive properties for industrial applications. Moreover, hot ECAP could possibly be used as an alternative step to hot extrusion or hot rolling in industrial processing, to break down an initial coarse as cast structure in a quite large scale billet.     

Influence of La2O3 nanoparticle additions on microstructure,wetting, and tensile characteristics of Sn–Ag–Cu alloy

In this study, the effect of La₂O₃ nanoparticles (0, 0.01, 0.03, 0.05 and 0.1 wt.%) has been investigated in Sn–3.0Ag–0.5Cu (SAC-305) alloy. The various soldering properties have been tested, such as wettability, microstructural evolution, intermetallic compound formation, micro-hardness, tensile strength, and fracture analysis of tensile tested samples. La₂O₃ nanoparticles are added in the Sn–3.0Ag–0.5Cu alloy by mechanical mixing of powders and melting. The structural and morphological features of the samples are characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), and electron probe micro-analyzer (EPMA). The experimental results indicate that the best combination of microstructural, wetting and tensile properties is obtained at 0.05 wt.% La₂O₃ in the solder matrix. The sample reinforced with 0.05 wt.% La₂O₃ i.e., SAC-0.05 La2O3 exhibits ~ 18% increase in microhardness, ~ 26% increase in the ultimate tensile strength (UTS), and ~ 14% elongation due to the adsorption of high surface energy of La₂O₃ nanoparticles in the matrix.     

Effects of processing parameters on microstructure and mechanical properties of squeeze-cast Mg–12Zn–4Al–0.5Ca alloy

In this paper, a new magnesium alloy Mg–12Zn–4Al–0.5Ca (ZAX12405) was prepared by squeeze casting. The effects of processing parameters including applied pressure, pouring temperature and dwell time on the microstructure and mechanical properties of squeeze-cast ZAX12405 alloy were investigated. It was found that squeeze-cast ZAX12405 alloy exhibited finer microstructure and much better mechanical properties than gravity casting alloy. Increasing the applied pressure led to significant cast densification and a certain extent of grain refinement in the microstructure, along with obvious promotion in mechanical properties. Lowering the pouring temperature refined the microstructure of ZAX12405 alloy, but deteriorated the cast densification, resulting in that the mechanical properties firstly increased and then decreased. Increasing the dwell time promoted cast densification and mechanical properties just before the solidification process ended. A combination of highest applied pressure (120 MPa), medium pouring temperature (650 °C) and dwell time (30 s) brought the highest mechanical properties, under which the ultimate tensile strength (UTS), yield strength (YS) and elongation to failure (E_f) of the alloy reached 211 MPa, 113 MPa and 5.2% at room temperature. Comparing with the gravity casting ZAX12405 alloy, the UTS and E_f increased 40% and 300%, respectively. For squeeze-cast Mg–12Zn–4Al–0.5Ca alloy, cast densification was considered more important than microstructure refinement for the promotion of mechanical properties.     

Influence of minor POSS molecules additions on the microstructure and hardness of Sn3Ag0.5Cu–xPOSS composite solders

The influence of minor POSS (polyhedral oligomeric silsesquioxanes) molecules additions on the microstructure and hardness of SnAgCu–xPOSS (x?=?1, 3 and 5) was investigated. A mechanical mixture method was adopted by adding POSS molecules as dispersoids into SnAgCu solder to fabricate SnAgCu–xPOSS composite solders. The microstructural evolution and the hardness of the solders were investigated in details by microstructural observations, Vickers hardness tester and nanoindentation tests. The results showed that the effects of the dispersed POSS molecules in eutectic SnAgCu structure and the refined Ag₃Sn IMC particles increased the hardness of eutectic SnAgCu phase and then increased the hardness of composite solder. In addition, because of the agglomeration of POSS molecule, a coarse lath-shaped structure (composed of POSS molecules, Ag₃Sn phase and minor Cu₆Sn₅ phase) formed in SnAgCu–5POSS solder matrix, which reduced the hardness of SnAgCu–5POSS solder.     

Effects of Sn/In additions on natural and artificial ageing of Al–Mg–Si alloys

The effect of Sn or In addition on natural ageing and subsequent artificial ageing of Al–Mg–Si alloys was investigated. In addition not only retarded the natural ageing but also improved the T6 hardness. Although Sn addition retarded the natural ageing as well, precipitation kinetics was delayed. In addition, slightly refined the β′′ phase distribution. But β′′ phase was coarse with addition of Sn. During artificial ageing, the vacancies released from binding complexes promote the formation of β′′. The detrimental effects of Sn on artificial ageing could be attributed to the reduction of the amount of Sn solutes and of available Mg solutes forming β′′.     

Effect of Al on the microstructure and mechanical properties of Mg–6Zn–2Sn–0.5Mn alloy

The microstructure and mechanical properties of Mg–6Zn–2Sn–0.5Mn–xAl (x?=?0, 1, 2, 3) alloy are investigated. The addition of Al leads to the refinement of grain size and the formation of Al₆Mn, Mg₃₂(Al,Zn)₄₉ also forms when the amount of Al is higher than 2?wt-%. Because of the addition of Al, the precipitates in the alloy after ageing treatment are refined. The alloy containing 1?wt-% Al shows good mechanical properties in the as-cast state which is attributed to the refined grains and low volume fraction of large second phases, it also shows high strength after ageing treatment resulted mainly from the homogeneously distributed fine precipitates, the yield strength, ultimate tensile strength and elongation are 183, 310?MPa and 11%, respectively.     

Influence of minor additions on characteristics of Cu–Al–Ni alloy

Abstract

The aluminium and nickel contents of Cu–Al–Ni alloy are varied to relate the parent phase chemistry to its shape memory behaviour. Rare earth and grain refining elements (titanium, zirconium, boron, etc.) are added in minor quantities to assess their effects on the grain refinement of the alloy and also on its shape recovery behaviour. It is observed that increasing the aluminium and nickel contents decreases the shape recovery temperature whereas minor additions are found to increase it. The alloys have been aged in the parent as well as the martensitic phase to investigate the influence of minor additions on their aging response. It is observed that precipitation of γ₂ phase occurs during the initial stage of aging of the ternary alloy. The aging behaviour is monitored via changes in resistivity and hardness of the alloys during aging. Minor additions are found to retard the precipitation of γ₂ phase during aging. Titanium and rare earths particularly reduce the tendency for grain coarsening in the alloy. It is further observed that two types of martensite, β′₁ and γ′₁, are produced in the alloys under investigation. The transformation temperatures of these martensites are also related to the aluminium content of the alloy.

MST/1744