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《钢铁冶炼》2013,40(8):602-607
AbstractTo enhance the billet caster tundish life, this study examines the relevance of the replacement of regularly used olivine–periclase based mixes by purer MgO containing dry vibe mass (DVM). After service, tundish working lining samples were studied by scanning electron microscopy energy dispersive spectroscopy to understand the influence of MgO saturation of the adhering slag and working lining interaction with the infiltrated slag. The result showed that the tundish working lining was penetrated and corroded by the molten slag for both DVM recipes. However, an increase in MgO content in the DVM exerted a chemical filtration to the molten slag, and the higher concentration of periclase dissolved into the slag, forming a saturated layer at the slag/refractory interface that resulted in the restriction of further slag penetration, probably due to an increase in the slag viscosity. 相似文献
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摘要:通过浸泡实验研究了3种镁质(致密镁质、微孔MgO质、镁碳质)耐火材料与超低碳钢液(1560℃)的相互作用,考察了不同浸泡时间(0~35min)钢中O、N、C和Al、Si、Mn含量及钢中夹杂物的成分、数量、分布等特征的变化,并对耐火材料与钢的界面层进行了观测和分析。结果表明,随着浸泡时间的延长,3组钢中氧含量均先升高再降低,均对钢液有一定的污染,钢中夹杂物的数量增加,夹杂物种类由Al2O3-MnO夹杂逐渐转变为Al-Mg-Si-Mn-O复合夹杂。与致密镁质耐火材料相比,微孔MgO质和镁碳质耐火材料与钢的界面处分别能形成连续的镁铝尖晶石层和致密的MgO层,有助于降低耐火材料的侵蚀以及对钢液的污染。此外,与不含碳的镁质耐火材料相比,镁碳质耐火材料对钢液增碳严重。因此,微孔MgO质耐火材料不仅对钢液的二次污染小、不会向钢液增碳,而且还可以吸附钢中氧化铝夹杂,更有利于超低碳洁净钢的生产。 相似文献
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《钢铁冶炼》2013,40(5):384-388
AbstractMgO–C brick linings have become standard in basic oxygen furnaces (BOFs) all over the world. Developments in the refractory technology for BOFs over the last few years and their impact on the lifetime and performance of refractory linings are presented. These developments comprise optimised shapes for the lining of BOF and steel fibre reinforced MgO–C bricks. Optimised shapes with double wedges lead to a smooth inner surface of the refractory lining and fewer stresses and refractory consumption. Stainless steel fibre reinforced MgO–C bricks have proven to be the ultimate choice for scrap impacts or other areas with ultra high mechanical loads. They have brought down refractory wear in these particular areas significantly. Moreover, typical lining patterns of different zones in a BOF and the development of the raw material grades (MgO grades and graphite) for refractories as well as the development of lining lifetimes over the last years are discussed. 相似文献
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中间包覆盖剂及内衬材料对钢水清洁度的影响 总被引:9,自引:3,他引:6
阐述近年国内外中间包覆盖剂内衬材料的发展情况,研究中间包覆盖剂地夹杂物的吸附、钢水的氧化和对钢卷渣及钢水脱硫的影响;讨论酸性内衬及碱性内衬对钢水清洁度的不同效果。结论:高碱性、成分、结构合适的中间包覆盖剂及内衬材料是生产高洁净钢的重要条件。. 相似文献
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我国连铸中间包内衬耐火材料的发展及应用 总被引:1,自引:0,他引:1
介绍了我国连铸中间包内衬耐火材料的发展和使用状况。我国连铸中间包内衬耐火材料由黏土砖、高铝砖发展到硅质绝热板、镁质绝热板、碱性涂料和碱性干式振动料等,这些耐火材料用在不同类型的连铸中间包上,取得了良好的效果,满足了我国不同时期连铸生产的需要。 相似文献
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本文介绍了连铸中间罐采用镁质涂料工作衬的实践情况。实践证明,采用涂料作工作衬具有施工简便、提高钢的质量、安全可靠及相对减轻劳动强度、延长中间罐使用寿命、降低耐材消耗等优点。对促进连铸生产的发展,具有重要意义。 相似文献
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围绕两种新型耐火材料展开,即钢包精炼用高性能低碳镁碳耐火材料以及超低氧钢用耐火材料,初步实验表明,将大尺寸的碳硅化铝(Al4SiC4)引入到镁碳砖(MgO?C)中不仅可以提高其抗氧化能力,又能对含碳耐火材料氧化后的疏松结构进行修复,有望成为新一代钢包精炼用高性能低碳镁碳耐火材料;CaO?MgO?Al2O3(CMA)材料兼具优异的热机械和耐渣侵性能的同时,还可以在服役过程产生低熔点精炼渣相,具备净化钢水的潜力。可以预见,上述功能化新型耐火材料有望为高品质钢的进一步发展提供有力材料支撑。 相似文献
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Robert B. Tuttle Jeffrey D. Smith Kent D. Peaslee 《Metallurgical and Materials Transactions B》2005,36(6):885-892
Clogging of tundish and submerged entry nozzles (SENs) adversely impacts productivity and quality in the continuous casting
of aluminum-killed steels. Clogging results from an accretion layer that develops on the inside surface of the nozzle and
restricts steel flow. Current nozzle refractories often react with molten steel to form solid by products that promote clogging.
Nozzle materials that are inert with the liquid steel or react with accretions to form liquid reaction products could inhibit
or eliminate clogging. Static experiments were conducted to investigate the stability between calcium-based materials and
aluminum-killed steel. The results indicate that both calcium titanate and calcium zirconate react with alumina to form calcium
aluminates. However, only the reaction between alumina and calcium titanate yielded calcium aluminate chemistries that were
molten at steel casting temperatures. Liquid reaction products are preferred since they would be removed from the nozzle by
the steel flow, thereby preventing accretion formation and clogging. 相似文献
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The solidified crust was harmful to Al-killed steel casting using a basic tundish flux. After sampling from an actual tundish, XRD, SEM and EDX examinations were carried out to analyze the microstructure of solidified crusts. The conclusions were obtained as follows: main crystallization phases existing in tundish crust were Ca12A14 O33, Ca2SiO4 and a little spinel; spinel and Ca2SiO4 distributed between the grain boundaries of Ca12A14O33,which increased the connection strength of crystallization phases by pinning grain boundary, density or hardness of solidified crust maybe also significantly increases; when initial composition of tundish flux was located in spinel region of CaO-SiO2-Al2O3-10%MgO phase diagram, it was easier to precipitate spinel from molten slag; three approaches of spinel formation in flux were summarized. When flux was saturated with magnesia on the metal/flux interface, MgO in flux was reduced by dissolved aluminum and then formed spinel. On the interface of steel/refractory,with feasible aluminum content, it was also easy to form spinel, and spinel inclusions will be floated and captured bytundish flux. 相似文献
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介绍了钢铁连铸用浸入式水口、中包水口、长水口及塞棒等功能耐火材料的发展现状,指出今后的研究重点应是通过复合抗冲刷性能优良且透气性能好的内衬料,解决快换中包水口内衬不抗冲刷、容易向内衬中渗钢水、吹氩效果不理想的问题,开发多功能、高性能和长寿命的连铸用耐火材料. 相似文献
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为了研究高锰高铝低密度钢液与耐火材料间的相互作用规律,以Fe-20Mn-10Al-C(20%Mn、10%Al)低密度钢液与MgO耐火材料棒在1 600 ℃时界面反应为研究对象,分别反应30和60 min后对MgO耐火材料的微观结构以及钢中非金属夹杂物特征进行了观察。结果表明,反应后MgO耐火材料转变为3层结构,分别为致密的MgO·Al2O3尖晶石界面层,尖晶石颗粒、钙铝酸盐和MgO颗粒组成的过渡层以及MgO颗粒组成的原始层,且随着反应时间的增加,尖晶石界面层厚度增加;在高锰高铝低密度钢液与MgO耐火材料的相互作用下,钢中非金属夹杂物主要包括单一MgO·Al2O3夹杂、AlN夹杂、MgS夹杂和MgO·Al2O3-AlN、MgO·Al2O3-MgS等复合夹杂物。 相似文献
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A slag layer is formed when slag is splashed onto refractory lining in BOF slag splashing process. The melting temperature of the slag layer and the adhesion of the slag layer to the lining refractory have an important effect on slag splashing and BOF lining life. This study investigates the adhesive behaviour of slag with different composition to lining refractories. It is shown that the slag can adhere to MgO particles in MgO‐C bricks well and no reaction is found between the MgO particles and the slag layer, but a gas gap exists at the interface between the slag layer and the MgO‐C matrix and there are iron granules within the slag layer, when the FeO content in the slag is high. The adhesion of the slag layer to the lining refractory can be improved with decreasing FeO content in the slag and lower carbon content in the MgO‐C bricks. BOF refractory lining life can be greatly increased due to better adhesion, high melting temperature, and stronger wear‐resistance of the slag layer. 相似文献