Enthalpy recovery and structural relaxation in layered glassy polymer films

Recent studies of physical aging in confined polymer glasses have revealed that aging behavior in confinement often differs from bulk behavior. This study used DSC to characterize physical aging and structural relaxation in bulk polysulfone (PSF) and co-extruded multilayered films of PSF and an olefin block copolymer (OBC) that have average PSF layer thicknesses of 640 nm, 260 nm, and 185 nm. The films were aged isothermally at 170 °C, and the recovered enthalpy upon reheating was measured over time. The films with 640 nm and 260 nm PSF layers had aging rates very similar to that of bulk PSF, while the film with 185 nm PSF layers had an aging rate slightly greater than the bulk value. The cooling rate dependence of the limiting fictive temperature (T_f′) in multilayered and bulk PSF samples was also characterized. Values of T_f′ were similar for all films at each cooling rate. The results of this work are in general agreement with our previous gas permeation aging study of multilayered PSF films aged at 35 °C, in which the effect of layer thickness on aging behavior was minimal. This stands in contrast to studies with thin, freestanding PSF films, which exhibit accelerated aging relative to bulk and have aging rates that depend strongly on film thickness.     

Physical aging of layered glassy polymer films via gas permeability tracking

The physical aging of polymers in confined environments has been an area of intensive study in recent times. The rate of physical aging in thin films of many polymers used in gas separation membranes is dependent on film thickness and accelerated relative to bulk. In this study, the physical aging of polymer films with alternating glassy polysulfone and rubbery polyolefin layers was monitored by measuring the gas permeability of O₂ and N₂ as a function of aging time at 35 °C. The alternating layer structures were formed by a melt co-extrusion process. The polysulfone layers have thicknesses ranging from 185 to 400 nm, and the overall thicknesses of the films are on the order of 80-120 μm. The aging of freestanding thin films of polysulfone is rapid and exhibits clear thickness dependence, whereas the aging of multilayered films was observed to be similar to bulk and showed no dependence on layer thickness. At 1000 h of aging time, a 400 nm freestanding PSF film decreased in O₂ permeability by 35%, whereas on average the bulk and multilayered films only experienced a decline of 10-15%. A slight increase in O₂/N₂ selectivity for the multilayered films was observed over the course of aging.     

A variable energy positron annihilation lifetime spectroscopy study of physical aging in thin glassy polymer films

The influence of physical aging on the profile of free volume characteristics in thin polysulfone (PSF) films was investigated using variable energy positron annihilation lifetime spectroscopy. The PSF films exhibited decreasing o-Ps lifetime during physical aging, while o-Ps intensity remained constant. The o-Ps lifetime was reduced at lower implantation energies, indicating smaller free volume elements near the film surface (i.e., in the top ∼50 nm). These near-surface regions of the films age dramatically faster than bulk PSF. The accelerated aging is consistent with the notion of enhanced mobility near the film surface, which allows polymer near the surface to reach a lower free volume state more quickly than the bulk. No influence of the silicon wafer support on aging behavior was detected. Additionally, the impact of CO₂ conditioning on physical aging was briefly examined. The results from these studies were compared to aging behavior of ultrathin PSF films tracked by gas permeability measurements, and favorable agreement was found.     

Aging and carbon dioxide plasticization of thin polyetherimide films

Industrial gas separation membranes have selective dense layers with thicknesses around 100 nm. It has long been assumed that these thin layers have the same properties as thick (bulk) films. However, recent research has shown that thin films with such thickness experience accelerated physical aging relative to bulk films and, thus, their permeation properties can differ significantly from the bulk. Thin films made from Extem^® XH 1015, a new commercial polyetherimide, have been investigated by monitoring their gas permeability. The permeability of the thin films is originally greater than the thick films but eventually decreases well below the permeability of the thick film. The CO₂ plasticization of Extem thin films is explored using a series of exposure protocols that indicate CO₂ plasticization is a function of film thickness, aging time, exposure time, pressure and prior history.     

Physical aging of thin glassy polymer films monitored by gas permeability

The physical aging at 35 °C of three glassy polymers, polysulfone, a polyimide and poly(2,6-dimethyl-1,4-phenylene oxide), has been tracked by measurement of the permeation of three gases, O₂, N₂, and CH₄, for over 200 days. Several techniques were used to accurately determine the thickness of films (∼400 nm-62 μm) in order to obtain absolute permeability coefficients and to study the effects of film thickness on the rate of physical aging. Each film was heated above the polymer T_g to set the aging clock to time zero; ellipsometry revealed that this procedure leads to isotropic films having initial characteristics independent of film thickness. A substantial pronounced aging response, attributed to a decrease in polymer free volume, was observed at temperatures more than 150 °C below T_g for thin films of each polymer compared to what is observed for the bulk polymers. The films with thicknesses of approximately 400 nm of the three polymers exhibit an oxygen permeability decrease by as much as two-fold or more and about 14-15% increase in O₂/N₂ selectivity at an aging time of 1000 h. The results obtained in this study were compared with prior work on thickness dependent aging. The effects of crystallinity on physical aging were examined briefly.     

Physical aging of ultrathin glassy polymer films tracked by gas permeability

Membrane-based separations play a key role in energy conservation and reducing greenhouse gas emissions by providing low energy routes for a wide variety of industrially-important separations. For reasons not completely understood, membrane permeability changes with time, due to physical aging, and the rate of permeability change can become orders of magnitude faster in films thinner than one micron. The gas transport properties and physical aging behavior of free-standing glassy polysulfone and Matrimid^® films as thin as 18 nm are presented. Physical aging persists in glassy films approaching the length scale of individual polymer coils. The films studied ranged from 18–550 nm thick. They exhibited reductions in gas permeability, some more than 50%, after 1000 h of aging at 35 °C, and increases in selectivity. The properties of these ultrathin films deviate dramatically from bulk behavior, and the nature of these deviations is consistent with enhanced mobility and reduced T_g in ultrathin films. The Struik physical aging model was extended to account for the influence of film thickness on aging rate, and it was shown to adequately describe the aging data.     

Structural relaxation of polystyrene in nanolayer confinement

The physical aging of polystyrene (PS) confined in a multilayered film arrangement was explored using differential scanning calorimetry (DSC). The multilayered films were produced via multilayer coextrusion and consisted of alternating layers of PS and polycarbonate (PC), with PS layer thicknesses ranging from 50 nm to 500 nm. A 125 μm bulk control film of pure PS was also extruded and studied for comparison. The glass transition temperatures (T_g) of the PS in multilayered films did not appear to be systematically dependent on layer thickness, and T_g values in all PS/PC films were similar to the bulk value of 104 °C. Two approaches were used to investigate the structural relaxation of PS in the layered films. In the first method, PS layers were aged isothermally at 80 °C after annealing above the T_g of PS (135 °C for 15 min) to reset the thermal history and provide a well-defined starting point for aging experiments. Recovered enthalpy data for aged films (calculated from DSC thermograms) showed that the aging rate in the PS layers decreased with decreasing layer thickness. Calculated aging rates were also compared with the fraction of interphase material (which increases significantly with decreasing layer thickness), and the decrease in aging rate for films with thinner layers was found to correlate with an increase in interphase fraction. The elevated T_g of the interphase material (compared to pure PS) was suggested as a possible reason for reduced aging rates in the thin PS layers. In the second method, PS layers were cooled from above their T_g at different rates under confinement by PC layers. After this cooling step was performed, subsequent heating thermograms revealed that the enthalpy recovered upon reheating through the T_g of PS was similar for bulk and nanolayered films.     

Enhanced gas transport properties and molecular mobilities in nano-constrained poly[1-(trimethylsilyl)-1-propyne] membranes

Interfacial constraints in ultrathin poly(l-trimethylsilyl-1-propyne) (PTMSP) membranes yielded gas permeabilities and CO₂/helium selectivities that exceed bulk PTMSP membrane transport properties by up to three-fold for membranes of submicrometer thickness. Maximum permeability coefficients of 110 × 10³ Barrer and 27 × 10³ Barrer for carbon dioxide and helium, respectively, were found to occur in membranes of ～750 nm thickness. Indicative of a free volume increase, a molecular energetic mobility analysis (involving intrinsic friction analysis) revealed enhanced methyl side group mobility. This was evidenced by a minimum in the activation energies of ～4 kcal/mol in thin PTMSP membranes with maximum permeation, compared to ～5.5 kcal/mol in bulk films. Aging studies conducted over the timescales relevant to the conducted experiments signify that the free volume states in the thin film membranes are highly unstable in the presence of sorbing gases such as CO₂. These results are discussed and contrasted to PTMSP bulk membrane systems, which were found to be unaffected by aging over the equivalent experimental time scale.     

Influence of previous history on physical aging in thin glassy polymer films as gas separation membranes

The physical aging behavior of thin glassy polysulfone (PSF) films (∼125 nm) with different previous histories was tracked using gas permeability measurements. The initial states of these materials were modulated by thermal annealing at fixed temperatures below the glass transition or by exposure to high pressure (800 psig (56.2 bara)) CO₂ for various times. Regardless of the previous history, the nature of the aging response in these samples was consistent with the aging behavior of an untreated film that was freshly quenched from above T_g, i.e., permeability decreased and pure gas selectivity increased with aging time. However, the extent of aging-induced changes in transport properties of these materials depended strongly on previous history. The aging behavior was described using Struik’s aging model by allowing the initial conditions to depend on each sample’s previous history.     

Physical aging of 6FDA-based polyimide membranes monitored by gas permeability

The aging behaviors, as judged by gas permeability, of two glassy 6FDA-based polyimides, 6FDA-DAM and 6FDA-mPDA, in thick and thin film forms are reported. Their O₂ and N₂ gas permeabilities were monitored over several thousands of hours. In general, the properties of these thin films deviate dramatically from their bulk behavior, by showing much more rapid decrease in gas permeability and increase in selectivity. Owing to the high free volume, the 6FDA-DAM thin films have very high permeability at the very early aging time, followed by an order of magnitude decrease in permeability relative to the initial value over the course of 1000 h of aging. On the other hand, a thick 6FDA-DAM polymer film maintained a high permeability over thousands of hours of aging. 6FDA-mPDA thin films have moderate aging rates comparable to thin films made from other polyimides such as Matrimid^®. Effect of PDMS coating on gas permeability and aging was examined using a few 6FDA-mPDA thin film membranes and was found to be insignificant.     

Impact of molecular mass on the elastic modulus of thin polystyrene films

Surface wrinkling was used to determine the elastic modulus at ambient temperature of polystyrene (PS) films of varying thickness and relative molecular mass (M_n). A range of M_n from 1.2 kg/mol to 990 kg/mol was examined to determine if the molecular size impacts the mechanical properties at the nanoscale. Ultrathin films exhibited a decrease in modulus for all molecular masses studied here compared to the bulk value. For M_n > 3.2 kg/mol, the fractional change in modulus was statistically independent of molecular mass and the modulus began to deviate from the bulk as the thickness is decreased below ≈50 nm. An order of magnitude decrease in the elastic modulus was found when the film thickness was ≈15 nm, irrespective of M_n. However, an increase in the length scale for nanoconfinement was observed as the molecular mass was decreased below this threshold. The modulus of thin PS films with a molecular mass of 1.2 kg/mol deviated from bulk behavior when the film thickness was decreased below ≈100 nm. This result illustrates that the modulus of thin PS films does not scale with molecular size. Rather, the quench depth into the glass appears to correlate well with the length scale at which the modulus of the films deviates from the bulk, in agreement with molecular simulations from de Pablo and coworkers [31] and recent experimental work [35].     

Effect of UV crosslinking and physical aging on the gas permeability of thin glassy polyarylate films

The effect of crosslinking by UV irradiation on the gas permeation properties of thin films (thickness ≤1 μm) made from two benzophenone-based polyarylates were examined. In addition to the permeation response to UV crosslinking in these two polymers, the effects of crosslinking on the rate of physical aging was also explored. The sequence of physical aging and crosslinking, as well as reversal of the aging process was studied in order to separate the similar effects of aging and crosslinking. The results show that crosslinking very thin films can greatly improve the long-term performance of membranes when compared to noncrosslinked films of similar thickness.     

Phase separation in polymer blend thin films studied by differential AC chip calorimetry

AC chip calorimetry is used to study the phase separation behavior of 100 nm thin poly(vinyl methyl ether)/poly(styrene) (PVME/PS) blend films. Using the on-chip heaters, very short (10 ms-10 s) temperature jumps into the temperature window of phase separation are applied, simulating laser heating induced patterning. These temperature pulses produce a measurable shift in the glass transition temperature, evidencing phase separation. The effect of pulse length and height on phase separation can be studied. The thus phase separated PVME/PS thin films remix rapidly, in contrast with measurements in bulk. AC chip calorimetry seems to be a more sensitive technique than atomic force microscopy to detect the early stages of phase separation in polymer blend thin films.     

Carbon dioxide plasticization of thin glassy polymer films

We have demonstrated in previous studies that thin glassy polymer films exhibit complex responses to highly sorbing penetrants, such as CO₂, relative to their thick film counterparts. In this paper, we apply similar experiments to two new polymers, including a polysulfone made from bisphenol A (PSF), and poly(2,6-dimethyl-1,4-phenylene oxide) (PPO), and compare their responses to Matrimid^® to understand better CO₂ plasticization behavior of these materials when in thin film form. As expected, the extent of plasticization response tracks with CO₂ solubility; CO₂ diffusivity may also be an important factor at shorter exposure times. Experiments at longer CO₂ exposure times revealed that each polymer experiences the permeability maximum observed in our previous work as well. However, polymers that are not as highly sorbing to CO₂, like polysulfone, may not at some conditions exhibit a distinct permeability maximum but will still decrease in permeability after a long period of CO₂ exposure owing to physical aging.     

Construction of the state diagram of polymer blend thin films using differential AC chip calorimetry

The phase separation behavior of polymer blend thin films of 100-150 nm was studied using differential AC Chip calorimetry. By taking advantage of the low sensor and sample mass inherent to chip calorimetry, a new methodology based on temperature jumps was developed. This methodology allowed the construction of the state diagram of polymer blend thin films as evidenced for two model systems (PVME/PS and PVME/Phenoxy) displaying a lower critical solution temperature behavior.The state diagram in thin films was compared to the one obtained in bulk using Modulated Temperature DSC. In comparison with bulk, a lower phase separation temperature and a broadening of the homogeneous glass transition temperatures is observed for both model systems. This might be an indication of a surface induced ‘destabilization’ by composition gradients which are not present in bulk.     

Interfacial polarization and layer thickness effect on electrical insulation in multilayered polysulfone/poly(vinylidene fluoride) films

In this study, we report layer thickness effect on the electrical insulation property of polysulfone (PSF)/poly(vinylidene fluoride) (PVDF) multilayer films having a fixed composition of PSF/PVDF = 30/70 (vol./vol.). Breakdown strength, dielectric lifetime, and electrical conductivity were studied for 32- and 256-layer films having various total film thicknesses. Among these films, those having thinner PVDF and PSF layers exhibited lower breakdown strength, shorter lifetime, and higher electrical conductivity than those having thicker layers. These experimental results were explained by Maxwell–Wagner–Sillars interfacial polarization due to contrasts in dielectric constant and electronic conductivity for PVDF and PSF, respectively. When both PVDF and PSF layers were thick (ca. > 100–200 nm), more space charges were available in PVDF and no electronic conduction was allowed for PSF. These accumulated interfacial charges could serve as effective traps for injected electrons from metal electrodes under high electric fields. As a result, reduced electrical conductivity and enhanced breakdown strength/dielectric lifetime properties were obtained. When both layers were thin (ca. < 100 nm), fewer space charges were available in PVDF and significant electronic conduction through PSF resulted in low interfacial polarization. Consequently, higher electrical conductivity, lower breakdown strength, and shorter lifetime were observed. These results provide us insights into potential physics to enhance electrical insulation property of polymer films using a multilayered structure having large dielectric constant contrast.     

Isothermal physical aging of thin PMMA films near the glass transition temperature

Isothermal physical aging and the glass transition temperature (T _g) of PMMA thin films were investigated by means of differential scanning calorimetry (DSC). Freestanding thin films of different molecular weights (M _w = 120,000, 350,000, 996,000 g/mol) and film thicknesses (40–667 nm) were obtained by spin coating onto a silicon wafer substrate and then releasing the coated film using a water floating technique. The thin films were stacked in a DSC pan and isothermally aged for different aging times (t _a = 1 and 12 h) and aging temperatures (T _a = 105, 110, and 115 °C) below but near T _g. Enthalpy relaxation (ΔH _Relax), resulting from the isothermal physical aging, initially increased with increasing ΔT (T _g − T _a, driving force of aging), reached a maximum value, and then decreased with further increase in ΔT. Below ~100 nm film thickness, ΔH _Relax of samples aged near their T _g (i.e., T _a = 110 and 115 °C) decreased with decreasing film thickness, indicating the suppression of physical aging. Up to 9.9 °C depression in T _g was observed for thinner films (~40 nm), when compared to the thicker films (~660 nm) in this study. The decrease in ΔH _Relax with decreasing film thickness at a given T _a appears to be associated with the reduction in T _g.     

Responses of 6FDA-based polyimide thin membranes to CO2 exposure and physical aging as monitored by gas permeability

Membranes made from glassy polymers have been of great interest in the past decade for CO₂ removal from natural gas streams; however, strongly soluble gases, such as CO₂, can cause “plasticization” of polymer membranes, which greatly reduces the separation efficiency. This work examines the response of several 6FDA-based polyimides thin film membranes with thicknesses around 200 nm to CO₂ exposure and physical aging. DABA units are incorporated to create crosslinkable sites for such materials. Introducing DABA units to the 6FDA-DAM and 6FDA-mPDA polymers seems to result in materials even more prone to CO₂ plasticization. A unique thermal annealing approach is used to crosslink the polyimides via decarboxylation of the DABA units; the resulting crosslinked polymers appear to be much more plasticization resistant at high CO₂ pressures compared to their DABA containing counterparts prior to crosslinking. Prior thermal history plays a significant role in both the physical aging of the thin film membranes and their CO₂ plasticization resistance particularly for chemical structures that tend to lead to high free volume and permeability.     

Influence of initiators on the growth of poly(ethyl 2-cyanoacrylate) nanofibers

The type of anionic initiator used to polymerize ethyl 2-cyanoacrylate was found to influence the morphology of the polymer formed via vapor phase polymerization. Depending upon the type of initiator, polymerization of ethyl 2-cyanoacrylate resulted in either the formation of neat polymer nanofibers (～200 nm in diameter) or thin films. Based on the classification of anions using Hard Soft Acid Base principles, we found that harder anions favored polymer film formation while softer ones favored polymer nanofibers. Infrared (IR) spectroscopy, scanning electron microscopy (SEM) and gel permeation chromatography (GPC) were used to characterize the structure, morphology and molecular weight of the synthesized polymers, respectively. Finally, a mechanism of formation of different polymer morphologies is proposed.     

Poly (3‐hydroxybutyrate)/cellulose nanocrystal films for food packaging applications: Barrier and migration studies

This article reports the fabrication of poly (3‐hydroxybutyrate) (PHB)/cellulose nanocrystal (CNC) based nanobiocomposite films with improved gas barrier and migration properties for food packaging applications. Acid hydrolysis of cellulose pulp from bamboo (Bambusabalcooa) yields CNCs with diameter of 15–20 nm and length of 400–600 nm. Evaluation of d‐spacing using XRD indicates intercalation of PHB matrix with CNC at optimum loadings of 2 wt%. Overall migration values in presence of both polar and nonpolar food simulants are found within standard limits. After migration studies on PHB/CNC films, significant decrease in crystallization temperature (by 15°C) is observed, with subsequent presence of multiple melting peaks. The oxygen transmission rate (OTR) decreases significantly (by ～65%), even at low CNC (～2 wt%) loadings. Permeation activation energy (calculated from Arrhenius equation) and barrier properties, such as solubility and diffusivity, improved (decreased by ～57 and 17%, respectively) with loading fractions (～2 wt%) due to the hydrogen bonded interaction of PHB with CNCs as well as tortuous path provided towards oxygen permeation. POLYM. ENG. SCI., 55:2388–2395, 2015. © 2015 Society of Plastics Engineers