Influence of operating variables on yield and quality parameters of olive husk oil extracted with supercritical carbon dioxide

Supercritical fluid extraction is a viable alternative process for extracting oil from olive husk, a residue obtained in the olive oil production. We analyzed the effects of pressure (P) (100–300 bar), temperature (T) (40–60°C), solvent flow (1–1.5 L/min), and particle size (D) (0.30–0.55 mm) on extraction yield, and three oil-quality parameters: acidity (OA), PV, and phosphorus content (PC). A response surface methodology based on the statistical analysis of the experimental data permitted us to obtain mathematical expressions relating the operational variables and parameters studied. At the best extraction condition of the experimental range analyzed (P=300 bar, T=60°C, D=0.30 mm, and solvent flow=1.25 L/min at standard conditions), the oil yield was 80% (w/w) with respect to hexane extraction, whereas the quality parameters OA, PV, and PC were 14% (w/w), 8 meq/kg, and 2.3·10⁻³% (w/w), respectively. These results were compared to those obtained by hexane Soxhlet extraction. The quality of the supercritical extract was superior, requiring only simple refining. This advantage may result in improved economics of the supercritical process in relation to the conventional extraction with hexane.     

Supercritical Carbon Dioxide Extraction of Sorghum Bug (<Emphasis Type="Italic">Agonoscelis pubescens</Emphasis>) Oil Using Response Surface Methodology

Supercritical fluid extraction (SFE) of sorghum bug oil (SBO) with carbon dioxide was performed and compared with Soxhlet extraction using hexane. Response surface methodology (RSM) was used to determine the effects of pressure (200–400 bar) and temperature (50–70 °C) on the sorghum bug oil yield in SC-CO₂. The high extraction yield (more than 45.0%) was obtained at 300 bar and 60 °C followed by 400 bar and 70 °C, while the lower yield was obtained at 159 bar and 60 °C. At low pressure levels (159 and 200 bar), the oil yield decreased due to the reduced density of CO₂ at higher temperatures. Gas chromatography was used to characterize the fatty acids of the oils obtained while α-tocopherol was quantified by HPLC. No differences were found in the fatty acid compositions of the various extracts, while the α-tocopherol extracted from sorghum bug oil by the conventional solvent method was less than that extracted by the SFE process using CO_2. It can be observed that the conventional solvent extraction method exhibited notable DPPH radical-scavenging activity, with an efficacy slightly lower (IC₅₀ 7.45 ± 0.3) than that of the SFE extracts.     

Comparison between extraction of lipids and fatty acids from microalgal biomass

Seven solvent mixtures have been used to extract the lipid fraction of lyophilized biomass ofIsochrysis galbana. Six of them were composed of biocompatible solvents. Each method was carried out under relaxed operating conditions (i.e., one hour at room temperature) with extraction in a nitrogen atmosphere to prevent autooxidation and degradation of polyunsaturated fatty acids (PUFAs). Apart from the well-established Bligh and Dyer method [Can. J. Biochem. Physiol. 37:911 (1959)] (Cl₃CH/MeOH/H₂O, 1∶2∶0.8, vol/vol/vol), which rendered the highest yield of lipids (93.8%), ethanol (96%) and hexane/ethanol (96%), 1∶2.5 vol/vol produced the best results (84.4 and 79.6%, respectively). To obtain free fatty acids, KOH was added to the solvent mixtures used to extract the total lipids, except for Cl₃CH/MeOH/H₂O, and direct saponification was carried out at 60°C for 1 h or at room temperature for 8 h. The highest yields obtained by direct saponicification were 81% with hexane/ethanol (96%), 1∶2.5, vol/vol and 79.8% with ethanol (96%). Partial yields of the mainn-3 PUFAs found inI. galbana, stearidonic acid (SA), eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA), were calculated for both extraction methods. For lipid extraction with ethanol (96%), yields of 91, 82 and 83% were obtained for SA, EPA and DHA, respectively. When direct saponification was used, hexane/ethanol (96%; 1∶2.5, vol/vol) produced the best yields of (91, 79 and 69% for SA, EPA and DHA, respectively).     

Particle size effects on supercritical CO<Subscript>2</Subscript> extraction of oil-containing seeds

Rosehip seeds were milled, sieved, and extracted with 26.3 g/g substrate/h of supercritical carbon dioxide (CO₂) at 40°C and 300 bar. The extraction kinetics were characterized by an initial solubility-controlled period (8.78 g oil/kg CO₂ at 40°C and 300 bar), followed by a transition period to a final mass transfer-controlled process. The integral yield of oil approached an asymptotic value that was dependent on the particle size of the substrate: 57.1 g oil/kg dry oil-free substrate (large particles), 171.0 g/kg (medium-size particles), or 391.5 g/kg (small particles). Based on gravimetric determinations and microscopic analysis, our size-classification process segregated seed parts having different oil contents. Particles ≥0.85 mm were mainly composed of tough, lignified testa fragments devoid of oil, whereas particles ≤0.425 mm contained mostly brittle, oil-rich germ fragments. The segregation of seed in fractions with different oil contents may be a common occurrence in supercritical extraction experiments, especially for seeds with thick and/or hard testa and small germ, whose fractions can be separated by sieving.     

Comparison of supercritical fluid and solvent extraction methods in extracting γ-oryzanol from rice bran

Organic solvents were compared with supercritical CO₂ relative to efficiency for extracting lipid and γ-oryzanol from rice bran. A solvent mixture with 50% hexane and 50% isopropanol (vol/vol) at a temperature of 60°C for 45–60 min produced the highest yield (1.68 mg/g of rice bran) of γ-oryzanol among organic solvents tested. The yield of γ-oryzanol without saponification was approximately two times higher (P<0.05) than that with saponification during solvent extraction. However, the yield (5.39 mg/g of rice bran) of γ-oryzanol in supercritical fluid extraction under a temperature of 50°C, pressure of 68,901 kPa (680 atm), and time of 25 min was approximately four times higher than the highest yield of solvent extraction. Also, a high concentration of γ-oryzanol in extract (50–80%) was obtained by collecting the extract after 15–20 min of extraction under optimized conditions.     

Supercritical Carbon Dioxide Extraction and Characterization of Argentinean Chia Seed Oil

Extraction of chia seed oil was performed with supercritical carbon dioxide (SC-CO₂). To investigate the effects of pressure and temperature on the oil solubility and yield, two isobaric (250 and 450 bar) and two isothermal (40 and 60 °C) extraction conditions were selected. The global extraction yield of chia oil increased with pressure enhancement, but temperature had a little influence on it. The maximum oil recovery using SC-CO₂ at a mass flow rate of 8 kg/h was 97%, which was obtained at 60 °C, 450 bar for a 138-min extraction. The results showed that solubility changed from 4.8 g oil/kg CO₂ at 60 °C–250 bar to 28.8 g oil/kg CO₂ at 60 °C–450 bar. The final extract obtained by SC-CO₂ under different conditions and Soxhlet extraction contained mainly α-linolenic (64.9–65.6%) and linoleic (19.8–20.3%) acids. SC-CO₂ extraction is an interesting alternative methodology because it is possible to achieve a chia oil yield close to that obtained by conventional extraction with a similar fatty acid composition using an environmentally friendly process.     

Factors affecting oil extraction/water adsorption in sequential extraction processing of corn

The sequential extraction process (SEP) uses ethanol to extract oil and protein from cracked, flaked, and dried corn, and the dried corn simultaneously dehydrates the ethanol. Value-added co-products are possible, potentially making production of fuel ethanol more economical. The effects of solvent-to-corn (S/C) ratio, corn moisture content (MC), and number of extraction stages on ethanol drying, oil recovery, and protein loss during the simultaneous oil extraction/water adsorption step of SEP were evaluated. Extractions were carried out by using both aqueous ethanol and ethanol/hexane blends at 56°C. The S/C ratios tested were 3∶1, 2∶1 (control), 1.5∶1, and 1∶1 (w/w). More anhydrous ethanol, greater oil yields, and less co-extracted protein were obtained with higher S/C ratios. Less anhydrous ethanol and lower moisture adsorption capacities were obtained when the corn MC was ≥1.12%. Oil yields gradually decreased with drier corn, whereas protein loss increased when corn MC was <1.12%. Reducing the number of extraction stages from seven (original SEP) to five did not affect ethanol drying capability, oil yields, and protein co-extracted with oil. Using ethanol/hexane blends resulted in more anhydrous ethanol, higher oil yields, and less protein co-extracted with oil.     

Extraction of rice brain oil using supercritical carbon dioxide and propane

Extraction of rice bran lipids was performed using supercritical carbon dioxide (SC−CO₂) and liquid propane. To provide a basis for extraction efficiency, accelerated solvent extraction with hexane was performed at 100°C and 10.34 MPa. Extraction pressure was varied for propane and SC−CO₂ extractions. Also, the role of temperature in SC−CO₂ extraction efficiency was investigated at 45,65, and 85°C. For the SC−CO₂ experiments, extraction efficiencies were proportional to pressure and inversely proportional to temperature, and the maximal yield of oil achieved using SC−CO₂ was 0.222±0.013 kg of oil extracted per kg of rice bran for conditions of 45°C and 35 MPa. The maximal yield achieved with propane was 0.224±0.016 kg of oil per kg of rice bran at 0.76 MPa and ambient temperature. The maximum extraction efficiencies of both SC−CO₂ and propane were found to be significantly different from the hexane extraction baseline yield, which was 0.261±0.005 kg oil extracted per kg of rice bran. A simulated economic analysis was performed on the possibility of using SC−CO₂ and propane extraction technologies to remove oil from rice bran generated in Mississippi. Although the economic analysis was based on the maximal extraction efficiency for each technology, neither process resulted in a positive rate of return on investment.     

Simultaneous extraction of oil and antinutritional compounds from flaxseed

A two-phase solvent extraction process, developed in our laboratory for rapeseed, was used to simultaneously extract oil and toxic, antinutritional components from flaxseed to produce a meal suitable for animal feed. The most effective solvent systems consisted of hexane in combination with a solution of methanol that contained 10% (vol/vol) water and 2.5–5% (w/w) ammonia, or methanol that contained 10% water (vol/vol) and 0.08% (w/w) NaOH. The treatments were carried out both at laboratory and semipilot-plant scales. The success of the test with a pilot-scale Karr liquid-liquid extraction column suggested that this process could be readily carried out on an industrial scale. The resulting flax meal had a high protein content (40–47%) and low levels of cyanogenic glycosides (reduced by 90–100% from the starting material). The methanol-ammonia extraction reduced the total polyphenol content by ≈20%. The oil extraction efficiency of the Karr column was high, resulting in meal residual oil contents of ≈1%.     

Characterization of oil including astaxanthin extracted from krill (Euphausia superba) using supercritical carbon dioxide and organic solvent as comparative method

Krill oil including astaxanthin was extracted using supercritical CO₂ and hexane. The effects of different parameters such as pressure (15 to 25MPa), temperature (35 to 45 °C), and extraction time, were investigated. The flow rate of CO₂ (22 gmin⁻¹) was constant for the entire extraction period of 2.5 h. The maximum oil yield was found at higher extraction temperature and pressure. The oil obtained by SC-CO₂ extraction contained a high percentage of polyunsaturated fatty acids, especially EPA and DHA. The acidity and peroxide value of krill oil obtained by SC-CO₂ extraction were lower than that of the oil obtained by hexane. The SC-CO₂ extracted oil showed more stability than the oil obtained by hexane extraction. The amount of astaxanthin in krill oil was determined by HPLC and compared at different extraction conditions. The maximum yield of astaxanthin was found in krill oil extracted at 25 MPa and 45 °C.     

Ethanol-Modified Supercritical Carbon Dioxide Extraction of the Bioactive Lipid Components of <Emphasis Type="Italic">Camelina sativa</Emphasis> Seed

Camelina sativa seed is an underutilized oil source that attracts a growing interest, but it requires more research on its composition and processing. Its high omega‐3 content and growing demand for clean food processing technologies make conventional oil extraction less attractive. In this study, the effect of extraction methods on the bioactive lipid composition of the camelina seed lipid was investigated, and its bioactive lipid composition was modified at the extraction stage using ethanol‐modified supercritical carbon dioxide (SC‐CO₂). Ethanol‐modified SC‐CO₂ extractions were carried out at varying temperatures (50 and 70 °C), pressures (35 and 45 MPa), and ethanol concentrations (0–10%, w/w), and were compared to SC‐CO₂, cold press, and hexane extraction. The highest total lipid yield (37.6%) was at 45 MPa/70 °C/10% (w/w) ethanol. Phospholipids and phenolic content increased significantly with ethanol‐modified SC‐CO₂ (p < 0.05). SC‐CO₂ with 10% (w/w) ethanol concentration selectively increased phosphatidylcholine (PC) content. Apparent solubility of camelina seed lipids in SC‐CO₂, determined using the Chrastil model, ranged from 0.0065 kg oil/kg CO₂ (35 MPa/50 °C) to 0.0133 kg oil/kg CO₂ (45 MPa/70 °C). Ethanol‐modified SC‐CO₂ extraction allowed modification of the lipid composition that was not possible with the conventional extraction methods. This is a promising green method for extraction and fractionation of camelina seed lipids to separate and enrich its bioactives.     

Separation of squalene from olive oil deodorizer distillate using supercritical fluids

In this study, an integrated strategy using supercritical fluids for extraction of squalene from olive oil deodorizer distillate (OODD), one of the most important by‐products of the olive oil refining process is presented. First, OODD was esterified in supercritical methanol, and then squalene was extracted from the sample consisting of 66% methyl ester using supercritical CO₂. The extraction conditions, i.e., pressure (88.2–121.8 bar), temperature (41.6–58.4°C) and extraction time (129.6–230.4 min), were optimized via RSM to achieve the highest squalene content. The optimal results were obtained at a temperature of 52.05°C, pressure of 104.8 bar and extraction time of 180 min. Consequently, two kinds of value‐added products such as biodiesel (up to 96% FAME, in extract) and olive squalene (up to 75%, in raffinate) were produced in shorter processing times when compared with distillation results of 70 h. Practical applications: Traditionally, squalene is extracted from liver oil of rare deep‐sea sharks. Here we present the recovery of vegetal squalene in high purity from OODD. Our approach also presents a simple, reliable, and mobile solution. Squalene is widely used in cosmetics as a protective agent and natural moisturizer and as an adjuvant in influenza vaccines.     

Continuous fractionation of used frying oil by supercritical CO<Subscript>2</Subscript>

Fractionation by supercritical carbon dioxide (SC−CO₂) might be a way to purify used frying oils, since a selective separation of the oil components based on their polarity and M.W. can be attained. In this work, we studied the purification of peanut oil used for frying by SC−CO₂ continuous fractionation in a packed column. The influence of pressure (15–35 MPa) and temperature (25–55°C) on the yield and on the composition of products was determined. The composition of the top and bottom products was evaluated by using size-exclusion chromatography and other accepted chemical methods. Process conditions were selected to separate TG from degraded compounds. Experimental results indicated that the operating conditions leading to maximal TG recovery in the extract were 35 MPa, 55°C, and a solvent-to-feed ratio of 53. By operating at these conditions, it was possible to recover 97% of the TG placed on the column and about 52% by weight of the used frying oil. The composition of the purified top stream was very similar to that of fresh frying oil.     

Lampante olive oil refining with supercritical carbon dioxide

Lampante olive oil has been treated in a supercritical CO₂ extraction plant operating in a continuous countercurrent mode. We report the results of a systematic investigation to define the optimal operative parameters. We also have examined the compositional variation of lampante olive oil samples with different characteristics and of different geographic origins before and after refining at optimal conditions. Although practical feasibility of the proposed procedure can be questioned, the results demonstrate the possibility of fractionating components contained in the starting oil even if present at trace levels.     

Sorption studies of CO<Subscript>2</Subscript>, CH<Subscript>4</Subscript>, N<Subscript>2</Subscript>, CO,O<Subscript>2</Subscript> and Ar on nanoporous aluminum terephthalate [MIL-53(Al)]

Aluminum terephthalate, MIL-53(Al), metal–organic framework synthesized hydrothermally and purified by solvent extraction method was used as an adsorbent for gas adsorption studies. The synthesized MIL-53(Al) was characterized by powder X-Ray diffraction analysis, surface area measurement using N₂ adsorption–desorption at 77 K, FTIR spectroscopy and thermo gravimetric analysis. Adsorption isotherms of CO₂, CH₄, CO, N₂, O₂ and Ar were measured at 288 and 303 K. The absolute adsorption capacity was found in the order CO₂>CH₄>CO>N₂>Ar>O₂. Henry’s constants, heat of adsorption in the low pressure region and adsorption selectivities for the adsorbate gases were calculated from their adsorption isotherms. The high selectivity and low heat of adsorption for CO₂ suggests that MIL-53(Al) is a potential adsorbent material for the separation of CO₂ from gas mixtures. The high selectivity for CH₄ over O₂ and its low heat of adsorption suggests that MIL-53(Al) could also be a compatible adsorbent for the separation of methane from methane–oxygen gas mixtures.     

Supercritical fluid extraction of oil from millet bran

Proso millet bran [Panicum miliaceum (L.)], variety Dakota White, was extracted with supercritical carbon dioxide (SC-CO₂) to yield crude oil. The effects of operating parameters (pressure, temperature, and specific solvent flow) and of features of the raw material (moisture content and particle size) on oil extraction were investigated. Complete de-oiling of ground millet bran pellets was achieved under 300 bar at 40°C with a specific solvent flow of 2–10 h⁻¹ within 200 to 500 min. Solvent requirements were 20–30 kg CO₂/kg raw material. Composition of crude SC-CO₂ oil extracted under optimal conditions, i.e., fatty acid profile, amount of unsaponifiables, tocopherols, free fatty acids, sterols, sterol esters, waxes, hydrocarbons, and phospholipids, was compared to that of crude oil obtained by petroleum ether extraction. These two oils were similar in terms of fatty acid profile and amount of free fatty acids, unsaponifiables, peroxides, and tocopherols. They differed in respect to phospholipids (present in petroleum etherextracted oil and absent in SC-CO₂ extracted oil), metals, and waxes (lower levels in SC-CO₂ extracted oil). The effects of extraction procedures on oxidative stability of crude SC-CO₂ oil were studied. Ensuring that all pieces of the extractor in contact with the oil were in stainless steel; cleaning the separator, i.e., washing with KOH, rinsing, purging with N₂ and CO₂, and heating; performing a couple of extractions before the main extraction; and achieving the extraction without interruption all positively influenced the oxidative stability of the oil. Conversely, increasing CO₂ purity above 99.5% had no effect. Oxidative stability of the SC-CO₂ oil extracted under these conditions was only slightly lower than that of the oil extracted with petroleum ether.     

Time Fractionation of Minor Lipids from Cold-Pressed Rapeseed Cake Using Supercritical CO<Subscript>2</Subscript>

This work explored the possibility of using supercritical carbon dioxide (SC-CO₂) to achieve fractionation of pre-pressed rapeseed (Brassica napus) cake oil at 30–50 MPa, at 40 or 80 °C, and increase the concentration of minor lipids (sterols, tocopherols, carotenoids) in the oil. Minor lipids are partially responsible for desirable antioxidant effects that protect against degradation and impart functional value to the oil. The weight and concentration of minor lipids in oil fractions collected during the first 60 min were analyzed. Cumulative oil yield increased with pressure, and with temperature at ≥40 MPa, but was lower at 80 °C than at 40 °C when working at pressure ≤35 MPa. Differences in solubility between the oil and minor lipids explained fractionation effects that were small for tocopherols. Unlike tocopherols, which are more soluble in SC-CO₂ than the oil, sterols and carotenoids are less soluble than the oil, and their concentration increased in the later stages of extraction, particularly at ≥40 MPa, when there was not enough oil to saturate the CO₂ phase. Because of the fractionating effects on rapeseed oil composition, there was an increase in the antioxidant activity of the oil in the second half as compared to the first half of the extraction. Consequently, this study suggests that SC-CO₂ extraction could be used to isolate vegetable oil fractions with increased functional value.     

Supercritical fluid extraction of jojoba oil

Supercritical fluid extraction of jojoba oil from Simmondsia chinensis seeds using CO₂ as the solvent is presented in this study. The effects of process parameters such as pressure and temperature of extraction, particle size of jojoba seeds, flow rate of CO₂, and concentration of entrainer (hexane) on the extraction yield were examined. Increases in the supercritical CO₂ flow rate, temperature, and pressure generally improved the performance. The extraction yield increased as the particle size decreased, indicating the importance of decreasing intraparticle diffusional resistance. The maximum extraction yield obtained was 50.6 wt% with a 0.23-mm particle size and a 2 mL/min CO₂ flow rate at 90°C and 600 bar. Use of an entrainer at a concentration of 5 vol% improved the yield to 52.2 wt% for the same particle size and also enabled the use of relatively lower pressure and temperature, i.e., 300 bar and 70°C.     

Supercritical carbon dioxide extraction of cottonseed with co-solvents

Extraction of cottonseed lipids with supercritical carbon dioxide (SC-CO₂) was conducted with and without a cosolvent, ethanol or 2-propanol (IPA). At 7000 psi and 80°C, the reduced pressure, temperature and density of SC-CO₂ was at 6.5, 1.17 and 1.85, respectively; the specific gravity was 0.87. Under these conditions, CO₂ is denser than most liquid extraction agents such as hexane, ethanol and IPA. The extraction of cottonseed with SC-CO₂ gave a yield of more than 30% (moisture-free basis). This is comparable to yields obtained by the more commonly used solvent, hexane. The crude cottonseed oil extracted by SC-CO₂ was visually lighter than refined cottonseed oil. This was substantiated by colorimetric measurements. No gossypol was detected in the crude oil. However, crude oil extracted by SC-CO₂, to which less than 5% of ethanol or IPA as co-solvent was added, containedca. 200 ppm of gossypol, resulting in the typical dark color of cottonseed crude oil with gossypol. CO₂ extracted a small amount of cottonseed phosphatides, about one-third of that extracted by pure ethanol, IPA or hexane. A second extraction with 100% ethanol or IPA after the initial SC-CO₂ extraction produced a water-soluble lipid fraction that contained a significant amount of gossypol, ranging between 1500 and 5000 ppm. Because pure gossypol is practically insoluble in water, this fraction is believed to be made up of gossypol complexed with polysaccharides and phosphatides. Partially presented at the AOCS 1993 Annual Meeting & Expo in Anaheim, California.     

Optimization of total alkannin yields of Alkanna tinctoria by using sub- and supercritical carbon dioxide extraction

The effects of supercritical carbondioxide extraction was investigated to compare previously validated extraction methods on total alkannin yield with Alkanna tinctoria collected form Antalya, Turkey. A two-step process was used; extraction of alkannin derivatives with supercritical CO₂ followed by alkaline hydrolysis of alkannin derivatives. A Box-Behnken exprerimental design was used to evaluate the effect of three variables, pressure (50-350 bar), temperature (30-80 °C) and CO₂ flow (5-20 g min⁻¹) at 1:30 ratio of alkanna root:CO₂ amount. Response surface analysis revealed that the data were adequately fitted to a second-order polynomial model with R² 0.9665 and the most effective variable was pressure (P ≤ 0.05). Optimum conditions were determined as 80 °C, 175 bar, 5 g min⁻¹ CO₂ flow yielding the highest total alkannins (1.47%) which was higher than conventional hexane extraction (1.24%) providing a solvent-free alternative for industrial production.