Effect of longwall-induced subsurface deformations on shale gas well casing stability under deep covers

This paper presents the results of a 2017 study conducted by the National Institute for Occupational Safety and Health(NIOSH), Pittsburgh Mining Research Division(PMRD), to evaluate the effects of longwall-induced subsurface deformations within a longwall abutment pillar under deep cover. The 2017 study was conducted in a southwestern Pennsylvania coal mine, which extracts 457 m-wide longwall panels under 361 m of cover. One 198 m-deep, in-place inclinometer monitoring well was drilled and installed over a 45 m by 84 m center abutment pillar. In addition to the monitoring well, surface subsidence measurements and underground coal pillar pressure measurements were conducted as the 457 m-wide longwall panel on the south side of the abutment pillar was being mined. Prior to the first longwall excavation, a number of simulations using FLAC3D~(TM) were conducted to estimate surface subsidence, increases in underground coal pillar pressure, and subsurface horizontal displacements in the monitoring well. Comparisons of the pre-mining FLAC3D simulation results and the surface, subsurface,and underground instrumentation results show that the measured in-place inclinometer casing deformations are in reasonable agreement with those predicted by the 3D finite difference models. The measured surface subsidence and pillar pressure are in excellent agreement with those predicted by the 3D models.Results from this 2017 research clearly indicate that, under deep cover, the measured horizontal displacements within the abutment pillar are approximately one order of magnitude smaller than those measured in a 2014 study under medium cover.     

Influence of longwall mining on the stability of gas wells in chain pillars

Longwall mining has a significant influence on gas wells located within longwall chain pillars. Subsurface subsidence and abutment pressure induced by longwall mining can cause excessive stresses and deformations in gas well casings. If the gas well casings are compromised or ruptured, natural gas could migrate into the mine workings, potentially causing a fire or explosion. By the current safety regulations,the gas wells in the chain pillars have to be either plugged or protected by adequate coal pillars. The current regulations for gas well pillar design are based on the 1957 Pennsylvania gas well pillar study. The study provided guidelines for gas well pillars by considering their support area and overburden depth as well as the location of the gas wells within the pillars. As the guidelines were developed for room-andpillar mining under shallow cover, they are no longer applicable to modern longwall coal mining, particularly, under deep cover. Gas well casing of failures have occurred even though the chain pillars for the gas wells met the requirements by the 1957 study. This study, conducted by the National Institute for Occupational Safety and Health(NIOSH), presents seven cases of conventional gas wells penetrating through longwall chain pillars in the Pittsburgh Coal Seam. The study results indicate that overburden depth and pillar size are not the only determining factors for gas well stability. The other important factors include subsurface ground movement, overburden geology, weak floor, as well as the type of the construction of gas wells. Numerical modeling was used to model abutment pressure, subsurface deformations, and the response of gas well casings. The study demonstrated that numerical models are able to predict with reasonable accuracy the subsurface deformations in the overburden above,within, and below the chain pillars, and the potential location and modes of gas well failures, thereby providing a more quantifiable approach to assess the stability of the gas wells in longwall chain pillars.     

The current perspective of the PA 1957 gas well pillar study and its implications for longwall gas well pillars

Many states rely upon the Pennsylvania 1957 Gas Well Pillar Study to evaluate the coal barrier surrounding gas wells. The study included 77 gas well failure cases that occurred in the Pittsburgh and Freeport coal seams over a 25-year span. At the time, coal was mined using the room-and-pillar mining method with full or partial pillar recovery, and square or rectangle pillars surrounding the gas wells were left to protect the wells. The study provided guidelines for pillar sizes under different overburden depths up to213 m(700 ft). The 1957 study has also been used to determine gas well pillar sizes in longwall mines since longwall mining began in the 1970 s. The original study was developed for room-and-pillar mining and could be applied to gas wells in longwall chain pillars under shallow cover. However, under deep cover, severe deformations in gas wells have occurred in longwall chain pillars. Presently, with a better understanding of coal pillar mechanics, new insight into subsidence movements induced by retreat mining, and advances in numerical modeling, it has become both critically important and feasible to evaluate the adequacy of the 1957 study for longwall gas well pillars. In this paper, the data from the 1957 study is analyzed from a new perspective by considering various factors, including overburden depth, failure location, failure time, pillar safety factor(SF), and floor pressure. The pillar SF and floor pressure are calculated by considering abutment pressure induced by full pillar recovery. A statistical analysis is performed to find correlations between various factors and helps identify the most significant factors for the stability of gas wells influenced by retreat mining. Through analyzing the data from the 1957 study, the guidelines for gas well pillars in the 1957 study are evaluated for their adequacy for roomand-pillar mining and their applicability to longwall mining. Numerical modeling is used to model the stability of gas wells by quantifying the mining-induced stresses in gas well casings. Results of this study indicate that the guidelines in the 1957 study may be appropriate for pillars protecting conventional gas wells in both room-and-pillar mining and longwall mining under overburden depths up to 213 m(700 ft),but may not be sufficient for protective pillars under deep cover. The current evaluation of the 1957 study provides not only insights about potential gas well failures caused by retreat mining but also implications for what critical considerations should be taken into account to protect gas wells in longwall mining.     

Longwall mining,shale gas production,and underground miner safety and health

This paper presents the results of a unique study conducted by the National Institute for Occupational Safety and Health(NIOSH) from 2016 to 2019 to evaluate the effects of longwall-induced subsurface deformations on shale gas well casing integrity and underground miner safety and health. At both deep-cover and shallow-cover instrumentation sites, surface subsidence measurements, subsurface inplace inclinometer measurements, and underground pillar pressure measurements were conducted as longwall panels were mined. Comparisons of the deep-cover and shallow-cover test site results with those from a similar study under medium cover reveal an interesting longwall-induced response scenario. Under shallow and medium covers, measured horizontal displacements within the abutment pillar are one order of magnitude higher than those measured under deep cover. On the other hand, measured vertical compressions under deep cover are one order of magnitude higher than those under shallow and medium covers. However, FLAC3 Dsimulations of the casings indicate that, in all three cases, the P-110 production casings remain intact under longwall-induced deformations and compressions, which has serious implications for future mine design in areas where shale gas wells have been drilled ahead of mining.     

Transport model for shale gas well leakage through the surrounding fractured zones of a longwall mine

The environmental risks associated with casing deformation in unconventional(shale) gas wells positioned in abutment pillars of longwall mines is a concern to many in the mining and gas well industry.With the recent interest in shale exploration and the proximity to longwall mining in Southwestern Pennsylvania, the risk to mine workers could be catastrophic as fractures in surrounding strata create pathways for transport of leaked gases. Hence, this research by the National Institute for Occupational Safety and Health(NIOSH) presents an analytical model of the gas transport through fractures in a low permeable stratum. The derived equations are used to conduct parametric studies of specific transport conditions to understand the influence of stratum geology, fracture lengths, and the leaked gas properties on subsurface transport. The results indicated that the prediction that the subsurface gas flux decreases with an increase in fracture length is specifically for a non-gassy stratum. The sub-transport trend could be significantly impacted by the stratum gas generation rate within specific fracture lengths, which emphasized the importance of the stratum geology. These findings provide new insights for improved understanding of subsurface gas transport to ensure mine safety.     

Assessing risks from mining-induced ground movements near gas wells

The proliferation of unconventional gas well development in the Northern Appalachian coalfields has raised a number of mine safety concerns. Unconventional wells, which extract gas from deep shale formations, are characterized by gas volumes and pressures that are significantly higher than those observed at many conventional wells. The gas is composed largely of methane as well as other hydrocarbons. Hundreds of planned and actively producing wells penetrate protective coal pillars or barriers within active mine boundaries, including chain pillars located between longwall panels. Gas released from a well damaged by mining-induced ground movements could pose a risk to miners by flowing into the mine atmosphere. The mining-induced ground movements that may cause well damage include conventional subsidence, non-conventional subsidence(e.g. bedding plane slip), pillar failure, and floor instability. This paper describes the known risk factors for each of the four failure mechanisms. It includes a framework that can guide the risk assessment process when mining takes place near gas or oil wells.     

Analysis of coal pillar stability(ACPS): A new generation of pillar design software

Thirty years ago, the analysis of longwall pillar stability(ALPS) inaugurated a new era in coal pillar design.ALPS was the first empirical pillar design technique to consider the abutment loads that arise from full extraction, and the first to be calibrated using an extensive database of longwall mining case histories.ALPS was followed by the analysis of retreat mining stability(ARMPS) and the analysis of multiple seam stability(AMSS). These methods incorporated other innovations, including the coal mine roof rating(CMRR), the Mark-Bieniawski pillar strength formula, and the pressure arch loading model. They also built upon ever larger case history databases and employed more sophisticated statistical methods.Today, these empirical methods are used in nearly every underground coal mine in the US. However,the piecemeal manner in which these methods have evolved resulted in some weaknesses. For example,in certain situations, it may not be obvious which program is the best to use. Other times the results from the different programs are not entirely consistent with each other. The programs have also not been updated for several years, and some changes were necessary to keep pace with new developments in mining practice. The analysis of coal pillar stability(ACPS) now integrates all three of the older software packages into a single pillar design framework. ACPS also incorporates the latest research findings in the field of pillar design, including an expanded multiple seam case history data base and a new method to evaluate room and pillar panels containing multiple rows of pillars left in place during pillar recovery.ACPS also includes updated guidance and warnings for users and features upgraded help files and graphics.     

工作面支承压力分布的研究

为了研究采场支承压力,运用FLAC3D软件建立工作面开采数值模拟模型,研究了工作面前支承压力分布形态及应力峰值的位置,通过与理论计算、现场实测的结果相比较,得出数值模拟、理论分析、现场实测的结果是基本一致的,提出了采场前支承压力的计算方法,对井下工作面超前支护距离设计具有借鉴意义。     

A case study of the stability of a non-typical bleeder entry system at a U.S. longwall mine

Longwall abutment loads are influenced by several factors, including depth of cover, pillar sizes, panel dimensions, geological setting, mining height, proximity to gob, intersection type, and size of the gob.How does proximity to the gob affect pillar loading and entry condition? Does the gob influence depend on whether the abutment load is a forward, side, or rear loading? Do non-typical bleeder entry systems follow the traditional front and side abutment loading and extent concepts? If not, will an improved understanding of the combined abutment extent warrant a change in pillar design or standing support in bleeder entries? This paper details observations made in the non-typical bleeder entries of a moderate depth longwall panel—specifically, data collected from borehole pressure cells and roof extensometers,observations of the conditions of the entries, and numerical modeling of the bleeder entries during longwall extraction. The primary focus was on the extent and magnitude of the abutment loading experienced due to the extraction of the longwall panels. Due to the layout of the longwall panels and bleeder entries, the borehole pressure cells(BPCs) and roof extensometers did not show much change due to the advancing of the first longwall. However, they did show a noticeable increase due to the second longwall advancement, with a maximum of about 4 MPa of pressure increase and 5 mm of roof deformation. The observations of the conditions showed little to no change from before the first longwall panel extraction began to when the second longwall panel had been advanced more than 915 m. Localized pillar spalling was observed on the corners of the pillars closest to the longwall gob as well as an increase in water in the entries. In addition to the observations and instrumentation, numerical modeling was performed to validate modeling procedures against the monitoring results and evaluate the bleeder design.ITASCA Consulting Group's FLAC3 D numerical modeling software was used to evaluate the bleeder entries. The results of the models indicated only a minor increase in load during the extraction of the longwall panels. These models showed a much greater increase in stress due to the development of the gateroad and bleeder entries--about 80% development and 20% longwall extraction. The FLAC3 D model showed very good correlation between modeled and expected gateroad loading during panel extraction. The front and side abutment extent modeled was very similar to observations from this and previous panels.     

Fractured zone height of longwall mining and its effects on the overburden aquifers

As mining depth becomes deeper and deeper, the possibility of undermining overburden aquifers is increasing. It is very important for coal miners to undertake studies on the height of fractured zone during longwall mining and the effects of longwall mining on the underground water while mining under surface water bodies and underground aquifers. In order to study this problem, piezometers for monitoring underground water levels were installed above the longwall panels in an American coalmine. Large amounts of pre-mining, during mining and post-mining monitoring data were collected. Based on the data, the heights of fractured zones were obtained and the effects of longwall mining on the underground water were studied. The results demonstrate that when the piezometer monitoring wells had an interburden thickness of less than 72.7 m, the groundwater level decreased immediately to immeasurable levels and the wells went dry after undermining the face of longwall. The height of the fractured zone is 72.7–85.3 m in the geological and mining conditions. The results also show that the calculated values of fractured zones by the empirical formulae used in China are smaller than the actual results. Therefore, it is not always safe to use them for analyses while mining under water bodies.     

Longwall mining under gateroads and gobs of abandoned small mine

Due to the use of outdated mining technology or room and pillar mining process in small coal mines, the coal recovery ratio is only 10–25%. In many regions of China, the damage area caused by the small coal mines amounted to nearly one hundred square kilometers. Therefore, special mining techniques must be taken to reclaim the wasted resource in disturbed coal areas. This paper focuses on the different mining methods by analyzing the longwall panel layout and abandoned gateroad(AG) distribution in the abandoned area of Cuijiazhai coal mine in northwestern China. On the basis of three-dimensional geological model, FLAC3 D numerical simulation was employed. The abutment pressure distribution was simulated when the panel face passed through the disturbed areas. The proper angle of the inclined face was analyzed when the panel face passed through the abandoned gateroads. The results show that the head end of the face should be 13–20 m ahead of the tail end. The pillars on both sides of abandoned gateroads had not been damaged at the same time, and no large-area stress concentration occured above the main roof.Therefore, the coal reserves of disturbed areas can be successfully recovered by using underground longwall mining.     

地面群孔瓦斯抽采技术应用研究

为保证新集一矿突出煤层13-1煤北中央采区的安全开采,先后开采131103、131105等11-2煤层工作面作为保护层。首先在上述两个工作面共布置了6个地面钻孔,建立了地面群孔瓦斯抽采系统,预抽采动区被保护层13-1煤瓦斯。接下来对地面钻孔抽采瓦斯参数进行了考察,主要包括基于示踪技术考察了131105工作面采动卸压地面钻孔走向及倾向瓦斯抽采半径,统计分析被保护层瓦斯抽采率,同时就地面群孔与井下底板巷穿层钻孔瓦斯抽采两种方法进行了抽采率、工程费用等方面的对比。研究结果表明：新集一矿的地层条件下地面钻孔抽采煤层卸压瓦斯沿煤层倾向和走向的抽采半径分别不小于160m和240m;采动区地面群孔瓦斯抽采率达35%以上;地面钻孔相对比井下底板巷,在抽采瓦斯方面具有技术上可靠、安全、经济等优点。     

Pillar design and coal burst experience in Utah Book Cliffs longwall operations

Longwall mining has existed in Utah for more than half a century. Much of this mining occurred at depths of cover that significantly exceed those encountered by most other US longwall operations. Deep cover causes high ground stress, which can combine with geology to create a coal burst hazard. Nearly every longwall mine operating within the Utah's Book Cliffs coalfield has been affected by coal bursts. Pillar design has been a key component in the burst control strategies employed by mines in the Book Cliffs.Historically, most longwall mines employed double-use two-entry yield pillar gates. Double-use signifies that the gate system serves first as the headgate, and then later serves as the tailgate for the adjacent panel. After the 1996 burst fatality at the Aberdeen Mine, the inter-panel barrier design was introduced.In this layout, a wide barrier pillar protects each longwall panel from the previously mined panel, and each gate system is used just once. This paper documents the deep cover longwall mining conducted with each type of pillar design, together with the associated coal burst experience. Each of the six longwall mining complexes in the Book Cliffs having a coal burst history is described on a panel-by-panel basis.The analysis shows that where the mining depth exceeded 450 m, each design has been employed for about 38000 total m of longwall panel extraction. The double-use yield pillar design has been used primarily at depths less than 600 m, however, while the inter-panel barrier design has been used mainly at depths exceeding 600 m. Despite its greater depth of use, the inter-panel barrier gate design has been associated with about one-third as much face region burst activity as the double-use yield pillar design.     

高瓦斯综放采煤工作面瓦斯综合治理方案

针对佳新煤矿1504综放工作面瓦斯的实际情况,分析了该工作面的瓦斯主要涌出来源及涌出量,结合该矿通风系统及瓦斯抽采现状,在上下顺槽顺层、上隅角、措施巷道等采用钻孔、高位钻场、埋管、吊管多种方式抽放,以及增加工作面风量和局部风机对上隅角供风等综合措施治理瓦斯,从而解决了上隅角及回风巷瓦斯超限问题,确保了工作面安全高效生产,真正实现了高瓦斯综放工作面的高产高效。     

Deformation and failure of stratified weak roof strata of longwall roadway

A comprehensive underground monitoring was conducted in a coal mine. The purpose of this research was to clarify the deformation and failure behavior of stratified weak roof strata of longwall roadway in adverse ground conditions. The field investiga- tion incorporating a range of geotechnical instrumentation was conducted over a period of time ever since the formation of opening the site was buried into the goaf of a retreating longwall panel. The roof layer deformation and failure characteristics associated with the three stages of heading development, after development and before extraction, as well as after longwall extraction were identified on the basis of field investigation and analytical study, the results clearly demonstrated that how the roof deformation and failure progress were strongly related to these three stages of the mining activities mentioned.     

Optimum location of surface wells for remote pressure relief coalbed methane drainage in mining areas

Based on engineering tests in the Huainan coal mining area,we studied alternative well location to improve the performance of surface wells for remote pressure relief of coalbed methane in mining areas.The key factors,affecting location and well gas production were analyzed by simulation tests for similar material.The exploitation results indicate that wells located in various positions on panels could achieve relatively better gas production in regions with thin Cenozoic layers,low mining heights and slow rate of longwall advancement,but their periods of gas production lasted less than 230 days,as opposed to wells in regions with thick Cenozoic layers,greater mining heights and fast rates of Iongwall advancement.Wells near panel margins achieved relatively better gas production and lasted longer than centerline wells.The rules of development of mining fractures in strata over panels control gas production of surface wells.Mining fractures located in areas determined by lines of compaction and the effect of mining are well developed and can be maintained for long periods of time.Placing the well at the end of panels and on the updip return airway side of panels,determined by lines of compaction and the effect of mining,would result in surface wells for remote pressure relief CBM obtaining their longest gas production periods and highest cumulative gas production.     

Test studies of gas flow in rock and coal surrounding a mined coal seam

An analysis of the variation rule of abutment pressure at the mining working face in a single coal seam and the mechanical behavior of surrounding rock during stoping is presented. Consideration of the elastic and plastic deformation zones that develop during the mining process allowed the determination of a relationship between horizontal stress and vertical stress. Based on this, a confined pressure unloading test was conducted by the use of the “gas-containing coal thermo-fluid-solid coupling 3-axis servo seepage” experimental apparatus. Thus, gas flow patterns in the elastic and plastic zones were derived from an experimental point of view. Darcy’s law and the Klinkenberg effect were used to derive a gas flow equation for the elastic and plastic stress fields. The study of gas flow phenomena at the working face during coal mining is of great importance for the study of gas migration and enrichment patterns.     

Analysis of monitored ground support and rock mass response in a longwall tailgate entry

A comprehensive monitoring program was conducted to measure the rock mass displacements, support response, and stress changes at a longwall tailgate entry in West Virginia.Monitoring was initiated a few days after development of the gateroad entries and continued during passage of the longwall panels on both sides of the entry.Monitoring included overcore stress measurements of the initial stress within the rock mass, changes in cable bolt loading, standing support pressure, roof deformation, rib deformation,stress changes in the coal pillar, and changes in the full three-dimensional stress tensor within the rock mass at six locations around the monitoring site.During the passage of the first longwall, stress measurements in the rock and coal detected minor changes in loading while minor changes were detected in roof deformation.As a result of the relatively favorable stress and geological conditions, the support systems did not experience severe loading or rock deformation until the second panel approached within 10–15 m of the instrumented locations.After reaching the peak loading at about 50–75 mm of roof sag, the cable bolts started to unload, and load was transferred to the standing supports.The standing support system was able to maintain an adequate opening inby the shields to provide ventilation to the first crosscut inby the face, as designed.The results were used to calibrate modeled cable bolt response to field data, and to validate numerical modeling procedures that have been developed to evaluate entry support systems.It is concluded that the support system was more than adequate to control the roof of the tailgate up to the longwall face location.The monitoring results have provided valuable data for the development and validation of support design strategies for longwall tailgate entries.     

Analysis of gateroad stability at two longwall mines based on field monitoring results and numerical model analysis

Coal mine longwall gateroads are subject to changing loading conditions induced by the advancing longwall face. The ground response and support requirements are closely related to the magnitude and orientation of the stress changes, as well as the local geology. This paper presents the monitoring results of gateroad response and support performance at two longwall mines at a 180-m and 600-m depth of cover.At the first mine, a three-entry gateroad layout was used. The second mine used a four-entry, yieldabutment-yield gateroad pillar system. Local ground deformation and support response were monitored at both sites. The monitoring period started during the development stage and continued during first panel retreat and up to second panel retreat. The two data sets were used to compare the response of the entries in two very different geotechnical settings and different gateroad layouts. The monitoring results were used to validate numerical models that simulate the loading conditions and entry response for these widely differing conditions. The validated models were used to compare the load path and ground response at the two mines. This paper demonstrates the potential for numerical models to assist mine engineers in optimizing longwall layouts and gateroad support systems.     

Influence of canopy ratio of powered roof support on longwall working stability——A case study

The case study describes longwall coal seam A in a hard coal mine, where longwall coal face stability loss and periodic roof fall occurrences had been registered. The authors have attempted to explain the situation based on in-situ measurements and observations of the longwall working as well as numerical simulation. The calculations included several parameters, such as powered roof support geometry in the form of the canopy ratio, which is a factor that influences load distribution along the canopy.Numerical simulations were realized based on a rock mass model representing realistic mining and geological conditions at a depth of 600 m below surface for coal seam A. Numerical model assumptions are described, while the obtained results were compared with the in-situ measurements. The conclusions drawn from this work can complement engineering knowledge utilized at the stage of powered roof support construction and selection in order to improve both personnel safety and longwall working stability,and to achieve better extraction.