NO reduction by CH4 in the presence of O2 over La2O3 supported on Al2O3

Dispersing La₂O₃ on δ- or γ-Al₂O₃ significantly enhances the rate of NO reduction by CH₄ in 1% O₂, compared to unsupported La₂O₃. Typically, no bend-over in activity occurs between 500° and 700°C, and the rate at 700°C is 60% higher than that with a Co/ZSM-5 catalyst. The final activity was dependent upon the La₂O₃ precursor used, the pretreatment, and the La₂O₃ loading. The most active family of catalysts consisted of La₂O₃ on γ-Al₂O₃ prepared with lanthanum acetate and calcined at 750°C for 10 h. A maximum in rate (mol/s/g) and specific activity (mol/s/m²) occurred between the addition of one and two theoretical monolayers of La₂O₃ on the γ-Al₂O₃ surface. The best catalyst, 40% La₂O₃/γ-Al₂O₃, had a turnover frequency at 700°C of 0.05 s⁻¹, based on NO chemisorption at 25°C, which was 15 times higher than that for Co/ZSM-5. These La₂O₃/Al₂O₃ catalysts exhibited stable activity under high conversion conditions as well as high CH₄ selectivity (CH₄ + NO vs. CH₄ + O₂). The addition of Sr to a 20% La₂O₃/γ-Al₂O₃ sample increased activity, and a maximum rate enhancement of 45% was obtained at a SrO loading of 5%. In contrast, addition of SO⁼₄ to the latter Sr-promoted La₂O₃/Al₂O₃ catalyst decreased activity although sulfate increased the activity of Sr-promoted La₂O₃. Dispersing La₂O₃ on SiO₂ produced catalysts with extremely low specific activities, and rates were even lower than with pure La₂O₃. This is presumably due to water sensitivity and silicate formation. The La₂O₃/Al₂O₃ catalysts are anticipated to show sufficient hydrothermal stability to allow their use in certain high-temperature applications.     

Ni/Al_2O_3催化剂的CO_2-TPD表征

Ni/Al_2O_3催化剂是甲烷二氧化碳重整反应制取合成气研究最多、最具应用潜力的一种催化剂。通过对催化剂进行CO_2-TPD研究,考察还原态Ni/Al_2O_3催化剂的CO_2脱附特性。结果表明,浸渍法制备的Ni/Al_2O_3催化剂CO_2脱附曲线呈现双峰,分别在(60~65)℃和(350~380)℃出现高低温两个活性位;高温CO_2吸附量为3.0 cm~3·g~(-1),低温CO_2吸附量为24.0 cm~3·g~(-1)。催化剂的CO_2吸附量与其Ni含量无关。考察选用不同载体的CO_2脱附行为,发现以Al_2O_3为载体的催化剂CO_2吸附量是MgO和SiO_2为载体催化剂的2~4倍,以TiO_2为载体的催化剂几乎不吸附CO_2。     

Catalytic conversion of methane and CO2 to synthesis gas over a La2O3-modified SiO2 supported Ni catalyst in fluidized-bed reactor

In this contribution, a commercial spherical SiO₂ was modified with different amounts of La₂O₃, and used as the support of Ni catalysts for autothermal reforming of methane in a fluidized-bed reactor. Nitrogen adsorption, XRD and H₂-TPR analysis indicated that La₂O₃-modified SiO₂ had higher surface area, strengthened interaction between Ni and support, and improved dispersion of Ni. CO₂-TPD found that La₂O₃ increased the alkalescence of SiO₂ and improved the activation of CO₂. Coking reaction (via both temperature-programmed surface reaction of CH₄ (CH₄-TPSR) and pulse decomposition of CH₄) disclosed that La₂O₃ reduced the dehydrogenation ability of Ni. CO₂-TPO, O₂-TPO (followed after CH₄-TPSR) confirmed that only part amount of carbon species derived from methane decomposition could be removed by CO₂, and O₂ in feed played a crucial role for the gasification of the inactive surface carbons. Ni/xLa₂O₃-SiO₂ (x = 10, 15, 30) possessed high activity and excellent stability for autothermal reforming of methane in a fluidized-bed reactor.     

Transient studies of carbon dioxide reforming of methane over Pt/ZrO2 and Pt/Al2O3

The mechanism of the CO₂ reforming of methane reaction over the Pt/ZrO₂ catalyst was investigated using a temporal analysis of products (TAP) reactor system. For comparative purposes, the reaction pathway using a Pt/Al₂O₃ catalyst was also examined. A reaction sequence is suggested for both catalysts. Over both catalysts, methane decomposition takes place over platinum. The main difference between the two catalysts concerns the carbon dioxide dissociation. Over Pt/Al₂O₃ this step is assisted by hydrogen. Over Pt/ZrO₂ this step takes place over the zirconia support and involves surface vacancies. Moreover, large pools of formate and carbonate species are present on the zirconia. Transient studies conducted to determine the origin of carbon species accumulated during CO₂ reforming revealed that more than 99% of the carbon was derived from the methane molecule over both catalysts. Over the Pt/ZrO₂ catalyst, only a single very reactive carbon species was detected, while over the Pt/Al₂O₃ a second less active species was also formed.     

Characterization and catalytic activity of Pd/V2O5/Al2O3 catalysts on benzene total oxidation

The role of vanadium oxide and palladium on the benzene oxidation reaction over Pd/V₂O₅/Al₂O₃ catalysts was investigated. The Pd/V₂O₅/Al₂O₃ catalysts were more active than V₂O₅/Al₂O₃ and Pd/Al₂O₃ catalysts. The increase of vanadium oxide content decreased the Pd dispersion and increased the benzene conversion. A strong Pd particle size effect on benzene oxidation reaction was observed. Although the catalysts containing high amount of V⁴⁺ species were more active, the Pd particle size effect was responsible for the higher activity.     

Coke study on MgO-promoted Ni/Al2O3 catalyst in combined H2O and CO2 reforming of methane for gas to liquid (GTL) process

MgO-promoted Ni/Al₂O₃ catalysts have been investigated with respect to catalytic activity and coke formation in combined steam and carbon dioxide reforming of methane (CSCRM) to develop a highly active and stable catalyst for gas to liquid (GTL) processes. Ni/Al₂O₃ catalysts were promoted through varying the MgO content by the incipient wetness method. X-ray diffraction (XRD), BET surface area, H₂-temperature programmed reduction (TPR), H₂-chemisorption and CO₂-temperature programmed desorption (TPD) were used to observe the characteristics of the prepared catalysts. The coke formation and amount in used catalysts were examined by SEM and TGA, respectively. H₂/CO ratio of 2 was achieved in CSCRM by controlling the feed H₂O/CO₂ ratio. The catalysts prepared with 20 wt.% MgO exhibit the highest catalytic performance and have high coke resistance in CSCRM. MgO promotion forms MgAl₂O₄ spinel phase, which is stable at high temperatures and effectively prevents coke formation by increasing the CO₂ adsorption due to the increase in base strength on the surface of catalyst.     

Pt/Al_2O_3与Pt/MgO-Al_2O_3催化剂制备及其催化氢能载体甲基环己烷脱氢反应性能

以碱共沉淀法制备Mg-Al水滑石,然后采用浸渍法负载活性组分Pt,经焙烧、氢气还原得到Pt/Al_2O_3与Pt/Mg O-Al_2O_3催化剂,采用XRD、N2吸附-脱附、FT-IR、H2-TPR和Py-IR等分析Mg O的加入对Pt/Al_2O_3催化剂结构性能的影响,并在甲基环己烷连续脱氢反应中对比两种催化剂活性。结果表明,Pt/Mg O-Al_2O_3催化剂比表面积小于Pt/Al_2O_3催化剂,且表面基本无酸性活性中心,但表现出与Pt/Al_2O_3催化剂相同的脱氢活性。在Pt负载质量分数2%、催化剂用量0.5 g、甲基环己烷0.1 m L·min-1纯样进料和325℃反应10 h后,原料平均转化率79.9%,脱氢产物只有甲苯,对应的产氢速率192.8 mmol·(g-metal·min)-1,表现出优良的脱氢活性。     

The role of lanthana loading on the catalytic properties of Pd/Al2O3-La2O3 in the NO reduction with H2

The role of La₂O₃ loading in Pd/Al₂O₃-La₂O₃ prepared by sol–gel on the catalytic properties in the NO reduction with H₂ was studied. The catalysts were characterized by N₂ physisorption, temperature-programmed reduction, differential thermal analysis, temperature-programmed oxidation and temperature-programmed desorption of NO.

The physicochemical properties of Pd catalysts as well as the catalytic activity and selectivity are modified by La₂O₃ inclusion. The selectivity depends on the NO/H₂ molar ratio (GHSV = 72,000 h⁻¹) and the extent of interaction between Pd and La₂O₃. At NO/H₂ = 0.5, the catalysts show high N₂ selectivity (60–75%) at temperatures lower than 250 °C. For NO/H₂ = 1, the N₂ selectivity is almost 100% mainly for high temperatures, and even in the presence of 10% H₂O vapor. The high N₂ selectivity indicates a high capability of the catalysts to dissociate NO upon adsorption. This property is attributed to the creation of new adsorption sites through the formation of a surface PdO_x phase interacting with La₂O₃. The formation of this phase is favored by the spreading of PdO promoted by La₂O₃. DTA shows that the phase transformation takes place at temperatures of 280–350 °C, while TPO indicates that this phase transformation is related to the oxidation process of PdO: in the case of Pd/Al₂O₃ the O₂ uptake is consistent with the oxidation of PdO to PdO₂, and when La₂O₃ is present the O₂ uptake exceeds that amount (1.5 times). La₂O₃ in Pd catalysts promotes also the oxidation of Pd and dissociative adsorption of NO mainly at low temperatures (<250 °C) favoring the formation of N₂.     

Quantification of the in situ DRIFT spectra of Pt/K/γ-A12O3 NOx adsorber catalysts

A method to quantify DRIFT spectral features associated with the in situ adsorption of gases on a NO_x adsorber catalyst, Pt/K/Al₂O₃, is described. To implement this method, the multicomponent catalyst is analysed with DRIFT and chemisorption to determine that under operating conditions the surface comprised a Pt phase, a pure γ-Al₂O₃ phase with associated hydroxyl groups at the surface, and an alkalized-Al₂O₃ phase where the surface –OH groups are replaced by –OK groups. Both DRIFTS and chemisorption experiments show that 93–97% of the potassium exists in this form. The phases have a fractional surface area of 1.1% for the 1.7 nm-sized Pt, 34% for pure Al₂O₃ and 65% for the alkalized-Al₂O₃. NO₂ and CO₂ chemisorption at 250 °C is implemented to determine the saturation uptake value, which is observed with DRIFTS at 250 °C. Pt/Al₂O₃ adsorbs 0.087 μmol CO₂/m²and 2.0 μmol NO₂/m², and Pt/K/Al₂O₃ adsorbs 2.0 μmol CO₂/m²and 6.4 μmol NO₂/m². This method can be implemented to quantitatively monitor the formation of carboxylates and nitrates on Pt/K/Al₂O₃ during both lean and rich periods of the NO_x adsorber catalyst cycle.     

Factors controlling the selectivity of V2O5 supported catalysts in the oxidative dehydrogenation of propane

The surface properties of a series of V₂O₅ catalysts supported on different oxides (Al₂O₃, H–Na/Y zeolite, MgO, SiO₂, TiO₂ and ZrO₂) were investigated by transmission electron microscopy and FTIR spectroscopy augmented by CO and NH₃ adsorption. In the case of the V₂O₅/SiO₂ system TEM images evidenced the presence of V₂O₅ crystallites, whereas such segregated phase was not observed for the other samples. VO_x species resulted widely spread on the surface of Al₂O₃, H–Na/Y zeolite, MgO and SiO₂, whereas on TiO₂ and ZrO₂ they are assembled in a layer covering almost completely the support. Furthermore, evidences for the presence in this layer of V–OH Brønsted acid sites close to the active centres were found. It is proposed that propene molecules primarily produced by oxydehydrogenation of propane can be adsorbed on this acid centres and then undergo an overoxidation by reaction with redox centres in the neighbourhood. This features could account for the low selectivity of V₂O₅/TiO₂ and V₂O₅/ZrO₂ catalysts.     

Effect of rare-earth element oxides (La2O3, Ce2O3) on the structural and physico-chemical characteristics of Pd/Al2O3 monolithic catalysts of nitrogen oxide reduction by methane

It is shown that introduction of additives of rare-earth element oxides (La₂O₃, CeO₂) enables regulating the structural and functional characteristics of Pd/Al₂O₃-catalysts (applied on ceramic monoliths of honeycomb structure) of nitrogen oxide reduction by methane. Modifying additives provide increase of thermal stability of porous structure of both highly dispersed Al₂O₃, as the second support, and the catalyst as a whole.

Contribution of La₂O₃ and CeO₂ in increasing the thermal stability is of an additive nature, and lanthanum oxide shows the higher efficiency than cerium one. According to X-ray phase analysis data, stabilizing action is conditioned by occurrence of rare-earth element oxides into lattice of Al₂O₃, which retards diffusional processes leading to phase transitions of low-temperature crystalline modifications of alumina into high-temperature ones with a low specific surface. For the catalyst samples modified with La₂O₃ an effect of thermal activation is observed, which is revealed by increase in catalytic activity as a result of annealing at 850 °C. Such a phenomenon, as shown by means of X-ray photoelectron spectroscopy technique, can be explained via stabilization of palladium in singly charged state in the form of groups of Pd⁺O₂⁻ and corresponding increase in concentration of active centers.     

Study of n-hexane isomerization on mixed Al2O3–ZrO2/SO4 catalysts

Mixed oxides of alumina and zirconia having a relative composition of 50, 80 and 100% Zr₂O were synthesized by means of sol–gel methods. The catalysts were sulfated with H₂SO₄ 1N, and were loaded with 0.3% Pt metal using the incipient wetness technique. The characterization of the physicochemical properties was carried out using XRD, N₂-adsorption at 78 K, and SEM. The catalytic properties of the Al₂O₃–ZrO₂ series were studied by means of dehydration of 2-propanol at 180°C and isomerization of n-hexane at 250°C, 1 atm. The sulfated solids presented a high surface acidity and a limited crystallinity, together with high activity for alcohol dehydration (i.e. 2-propanol). On the other hand, the Al₂O₃–ZrO₂ solid solutions (i.e. those having a 20–80% composition) turned out to be the most active ones for the isomerization of n-hexane.     

Quantified NOx adsorption on Pt/K/gamma-Al2O3 and the effects of CO2 and H2O

A multi-component NO_x-trap catalyst consisting of Pt and K supported on γ-Al₂O₃ was studied at 250 °C to determine the roles of the individual catalyst components, to identify the adsorbing species during the lean capture cycle, and to assess the effects of H₂O and CO₂ on NO_x storage. The Al₂O₃ support was shown to have NO_x trapping capability with and without Pt present (at 250 °C Pt/Al₂O₃ adsorbs 2.3 μmols NO_x/m²). NO_x is primarily trapped on Al₂O₃ in the form of nitrates with monodentate, chelating and bridged forms apparent in Diffuse Reflectance mid-Infrared Fourier Transform Spectroscopy (DRIFTS) analysis. The addition of K to the catalyst increases the adsorption capacity to 6.2 μmols NO_x/m², and the primary storage form on K is a free nitrate ion. Quantitative DRIFTS analysis shows that 12% of the nitrates on a Pt/K/Al₂O₃ catalyst are coordinated on the Al₂O₃ support at saturation.

When 5% CO₂ was included in a feed stream with 300 ppm NO and 12% O₂, the amount of K-based nitrate storage decreased by 45% after 1 h on stream due to the competition of adsorbed free nitrates with carboxylates for adsorption sites. When 5% H₂O was included in a feed stream with 300 ppm NO and 12% O₂, the amount of K-based nitrate storage decreased by only 16% after 1 h, but the Al₂O₃-based nitrates decreased by 92%. Interestingly, with both 5% CO₂ and 5% H₂O in the feed, the total storage only decreased by 11%, as the hydroxyl groups generated on Al₂O₃ destabilized the K–CO₂ bond; specifically, H₂O mitigates the NO_x storage capacity losses associated with carboxylate competition.     

Phase diagram of the Al2O3–ZrO2–Nd2O3 system

The phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system was constructed in the temperature range 1250–2800 °C. The liquidus surface of the phase diagram reflects the preferentially eutectic interaction in the system. Two new ternary and one new binary eutectics were found. The minimum melting temperature is 1675 °C and it corresponds to the ternary eutectic Nd₂O₃·11Al₂O₃ + F-ZrO₂ + NdAlO₃. The solidus surface projection and the schematic of the alloy crystallization path confirm the preferentially congruent character of phase interaction in the ternary system. The polythermal sections present the complete phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system. No ternary compounds or regions of remarkable solid solution were found in the components or binaries in this ternary system.     

Tetralin hydrogenation catalyzed by Mo2C/Al2O3 and WC/Al2O3 in the presence of H2S

Supported molybdenum and tungsten carbides were synthesized by temperature-programmed reactions. These materials were characterized by XRD, EDS analysis, HRTEM and CO chemisorption. Hydrogenation of tetralin was carried out at a total pressure of 4 MPa (3.06 MPa of H₂), at 573 K, without or with sulfur (200 ppm of sulfur as DMDS). The resulting activities were compared with those of MoS₂/Al₂O₃ and Pt (1% (w/w) metal loading) supported on Al₂O₃ or SiO₂. In the absence of sulfur, WC/Al₂O₃ showed an initial activity similar to that of Pt/SiO₂, higher than that of MoS₂/Al₂O₃ but lower than that of Pt/Al₂O₃. In the presence of H₂S, WC/Al₂O₃ showed a steady-state activity similar to that of Pt/Al₂O₃ (which suffered a marked deactivation). Post-reaction characterization did not show any sulfur poisoning of the supported carbides. Therefore the supported carbides are sulfur-tolerant and promising catalysts for the hydrogenation of aromatics in diesel fuels in the presence of small amounts of S-containing compounds.     

Hydrogen production from steam reforming of methanol over CuO/ZnO/Al2O3 catalysts: Catalytic performance and kinetic modeling

A series of CuO/ZnO/Al_2O_3, CuO/ZnO/ZrO_2/Al_2O_3 and CuO/ZnO/CeO_2/Al_2O_3 catalysts were prepared by coprecipitation and characterized by N_2 adsorption, XRD, TPR, N_2O titration and HRTEM. The catalytic performances of these catalysts for the steam reforming of methanol were evaluated in a laboratory-scale fixed-bed reactor at 0.1 MPa and temperatures between 473 and 543 K. The results showed that the catalytic activity depended greatly on the catalyst reducibility and the specific surface area of Cu. An approximate linear correlation between the catalytic activity and the Cu surface area was found for all catalysts investigated in this study.Compared to CuO/ZnO/Al_2O_3, the ZrO_2-doped CuO/ZnO/Al_2O_3 exhibited higher activity and selectivity to CO,while the CeO_2-doped catalyst displayed lower activity and selectivity. Finally, an intrinsic kinetic study was carried out over a screened CuO/ZnO/CeO_2/Al_2O_3 catalyst in the absence of internal and external mass transfer effects. A good agreement was observed between the model-derived effluent concentrations of CO(CO_2) and the experimental data. The activation energies for the reactions of methanol-steam reforming, water-gas shift and methanol decomposition over CuO/ZnO/CeO_2/Al_2O_3 were 93.1, 85.1 and 116.5 k J·mol~(-1), respectively.     

Ethylene dimerization over NiSO4 supported on Fe2O3-promoted ZrO2 catalyst

The NiSO₄ supported on Fe₂O₃-promoted ZrO₂ catalysts were prepared by the impregnation method. Fe₂O₃-promoted ZrO₂ was prepared by the coprecipitation method using a mixed aqueous solution of zirconium oxychloride and iron nitrate solution followed by adding an aqueous ammonia solution. No diffraction line of nickel sulfate was observed up to 20 wt.%, indicating good dispersion of nickel sulfate on the surface of Fe₂O₃–ZrO₂. The addition of nickel sulfate (or Fe₂O₃) to ZrO₂ shifted the phase transition of ZrO₂ (from amorphous to tetragonal) to higher temperatures because of the interaction between nickel sulfate (or Fe₂O₃) and ZrO₂. 15-NiSO₄/5-Fe₂O₃–ZrO₂ containing 15 wt.% NiSO₄ and 5 mol% Fe₂O₃, and calcined at 500 °C exhibited a maximum catalytic activity for ethylene dimerization. NiSO₄/Fe₂O₃–ZrO₂ catalysts was very effective for ethylene dimerization even at room temperature, but Fe₂O₃–ZrO₂ without NiSO₄ did not exhibit any catalytic activity at all. The catalytic activities were correlated with the acidity of catalysts measured by the ammonia chemisorption method. The addition of Fe₂O₃ up to 5 mol% enhanced the acidity, surface area, thermal property, and catalytic activities of catalysts gradually, due to the interaction between Fe₂O₃ and ZrO₂ and due to consequent formation of Fe–O–Zr bond.     

CH4/CO2 reforming over La2NiO4 and 10%NiO/CeO2–La2O3 catalysts under the condition of supersonic jet expansion via cavity ring-down spectroscopic analysis

CH₄/CO₂ reforming over La₂NiO₄ and 10%NiO/CeO₂–La₂O₃ catalysts under the condition of supersonic jet expansion was studied via direct monitoring of the reactants and products using the sensitive technique of cavity ring-down spectroscopy. Vibration–rotational absorption lines of CH₄, H₂O, CO₂ and CO molecules were recorded in the near infrared spectral region. Our results indicated that La₂NiO₄ is superior to 10%NiO/CeO₂–La₂O₃ in performance. In addition, we observed enhanced reverse-water-gas-shift reaction at augmented reaction temperature. The formation of reaction intermediates was also investigated by means of time-of-flight mass spectrometry and there was the detection of CH_x⁺, OH⁺ and H⁺ species.     

Surface characterization of Al2O3–SiO2 supported NiMo catalysts: An effect of support composition

Al₂O₃–SiO₂ mixed oxide has been investigated as a support for hydrotreating catalyst with variation of its composition [Si/(Si + Al) = 0.06, 0.12, 0.31, 0.56, 0.78] and its interaction with the surface active metals (NiMo). The composition of support and surface species (NiMo) of catalysts were characterized by specific surface area, atomic absorption, SEM-EDX, XRD, temperature programmed reduction (TPR), Raman analysis, scanning electron microscopy (STEM) and transmission electron microscopy (TEM). Incorporation of SiO₂ in Al₂O₃ promotes a weak interaction between the active phases and particularly catalyst that predominated with SiO₂ content. The oxide and sulfided catalysts characterization indicated that the effect of support is responsible to form different catalytic sites. Crystallization of MoO₃ phases and a relatively longer crystal of MoS₂ in the sulfided catalyst were attributed to an increasing SiO₂ content in the support. The catalytic behavior of the NiMo supported catalysts is explained in terms of structural changes on the surface due to the support and active metal interactions. The activity of the different catalysts evaluated in the thiophene hydrodesulfurization reaction was higher for the catalyst having lower SiO₂ content in the support.     

Mean field modelling of NOx storage on Pt/BaO/Al2O3

A mean field model, for storage and desorption of NO_x in a Pt/BaO/Al₂O₃ catalyst is developed using data from flow reactor experiments. This relatively complex system is divided into five smaller sub-systems and the model is divided into the following steps: (i) NO oxidation on Pt/Al₂O₃; (ii) NO oxidation on Pt/BaO/Al₂O₃; (iii) NO_x storage on BaO/Al₂O₃; (iv) NO_x storage on Pt/BaO/Al₂O₃ with thermal regeneration and (v) NO_x storage on Pt/BaO/Al₂O₃ with regeneration using C₃H₆. In this paper, we focus on the last sub-system. The kinetic model for NO_x storage on Pt/BaO/Al₂O₃ was constructed with kinetic parameters obtained from the NO oxidation model together with a NO_x storage model on BaO/Al₂O₃. This model was not sufficient to describe the NO_x storage experiments for the Pt/BaO/Al₂O₃, because the NO_x desorption in TPD experiments was larger for Pt/BaO/Al₂O₃, compared to BaO/Al₂O₃. The model was therefore modified by adding a reversible spill-over step. Further, the model was validated with additional experiments, which showed that NO significantly promoted desorption of NO_x from Pt/BaO/Al₂O₃. To this NO_x storage model, additional steps were added to describe the reduction by hydrocarbon in experiments with NO₂ and C₃H₆. The main reactions for continuous reduction of NO_x occurs on Pt by reactions between hydrocarbon species and NO in the model. The model is also able to describe the reduction phase, the storage and NO breakthrough peaks, observed in experiments.