Experimental investigation of heat transfer with drop condensation inside horizontal tubes

The authors describe the method and present results of an investigation of heat transfer with drop condensation of water vapor, generated by injecting fluoridecontaining bisulphide into the condensate of a closed system.Translated from Inzhenerno-Fizicheskii Zhurnal, Vol. 58, No. 3, pp. 488–492, March, 1990.     

R134a在水平直齿外翅片管表面冷凝传热实验研究

在对R134a在水平直齿外翅片管表面冷凝传热理论研究的基础上,利用用计算机建立了传热数学模型,并在实验室中用5根紫铜外翅片铜管进行试验验证,结果表明该理论数学模型在一定范围内的预测值是准确的.     

Experimental investigation on flow condensation of methane in a horizontal smooth tube

An experimental investigation on flow visualization of adiabatic and condensation conditions as well as condensation heat transfer coefficient and pressure drop of methane in a horizontal smooth tube was carried out. The tests were conducted at saturation pressure of 2–3.5 MPa with mass flux of 99–255 kg m⁻² s⁻¹ and fluid-to-wall temperature difference of 4.8–20.2 K throughout the vapor quality range. The effects of mass flux, saturation pressure, vapor quality and temperature difference were studied and discussed. In order to expand the range of temperature difference, some condensation heat transfer coefficients of ethane with larger temperature differences (19.7–39.2 K) were also reported in this paper. The experimental data were compared with many well-known correlations of condensation heat transfer coefficient and pressure drop. An improved heat transfer correlation for different flow patterns was proposed and predicted the experimental results well with a mean absolute relative deviation of 6.86%.     

Two-phase heat transfer and pressure drop of LNG during saturated flow boiling in a horizontal tube

Two-phase heat transfer and pressure drop of LNG (liquefied natural gas) have been measured in a horizontal smooth tube with an inner diameter of 8 mm. The experiments were conducted at inlet pressures from 0.3 to 0.7 MPa with a heat flux of 8–36 kW m⁻², and mass flux of 49.2–201.8 kg m⁻² s⁻¹. The effect of vapor quality, inlet pressure, heat flux and mass flux on the heat transfer characteristic are discussed. The comparisons of the experimental data with the predicted value by existing correlations are analyzed. Zou et al. (2010) correlation shows the best accuracy with 24.1% RMS deviation among them. Moreover four frictional pressure drop methods are also chosen to compare with the experimental database.     

R22和R410A在水平微肋管内冷凝性能的实验研究

建立无润滑油的实验台,以R22和R410A为工质,测试微肋管的传热系数,并将其结果进行比较。从实验数据可以得出,R22传热系数最高,R410A的压降值最小,该管较好地验证了实验的正确性,同时说明了实验管的高效性。     

Experimental investigation on flow boiling pressure drop of R-290 and R-600a in a horizontal small tube

Pressure drop for propane and isobutane were performed in a horizontal small tube of stainless steel with 1.0 mm inner diameter. The tests were conducted at mass fluxes from 240 to 480 kg m⁻²s⁻¹ and heat fluxes from 5 to 60 kW m⁻² at 25 °C saturation temperature. The effect of flow patterns, mass flux, vapour quality and heat flux are discussed. Strong influence of mass flux and vapour quality on pressure drop was found. The comparisons of experimental data with predicted value proposed by existing correlations available in literature for pressure drop are analyzed.     

Evaporation of R407C and R410A in a horizontal herringbone microfin tube: heat transfer and pressure drop

Based on experimental data for R134a, the present work deals with the development of a prediction method for heat transfer in herringbone microfin tubes. As is shown in earlier works, heat transfer coefficients for the investigated herringbone microfin tube tend to peak at lower vapour qualities than in helical microfin tubes. Correlations developed for other tube types fail to describe this behaviour. A hypothesis that the position of the peak is related to the point where the average film thickness becomes smaller than the fin height is tested and found to be consistent with observed behaviour. The proposed method accounts for this hypothesis and incorporates the well-known Steiner and Taborek correlation for the calculation of flow boiling heat transfer coefficients. The correlation is modified by introducing a surface enhancement factor and adjusting the two-phase multiplier. Experimental data for R134a are predicted with an average residual of 1.5% and a standard deviation of 21%. Tested against experimental data for mixtures R410A and R407C, the proposed method overpredicts experimental data by around 60%. An alternative adjustment of the two-phase multiplier, in order to better predict mixture data, is discussed.     

Experimental investigation of ice slurry heat transfer in horizontal tube

Heat transfer of ice slurry flow based on ethanol–water mixture in a circular horizontal tube has been experimentally investigated. The secondary fluid was prepared by mixing ethanol and water to obtain initial alcohol concentration of 10.3% (initial freezing temperature -4.4 °C). The heat transfer tests were conducted to cover laminar and slightly turbulent flow with ice mass fraction varying from 0% to 22% depending on test performed. Measured heat transfer coefficients of ice slurry are found to be higher than those for single phase fluid, especially for laminar flow conditions and high ice mass fractions where the heat transfer is increased with a factor 2 in comparison to the single phase flow. In addition, experimentally determined heat transfer coefficients of ice slurry flow were compared to the analytical results, based on the correlation by Sieder and Tate for laminar single phase regime, by Dittus–Boelter for turbulent single phase regime and empirical correlation by Christensen and Kauffeld derived for laminar/turbulent ice slurry flow in circular horizontal tubes. It was found that the classical correlation proposed by Sieder and Tate for laminar forced convection in smooth straight circular ducts cannot be used for heat transfer prediction of ice slurry flow since it strongly underestimates measured values, while, for the turbulent flow regime the simple Dittus–Boelter relation predicts the heat transfer coefficient of ice slurry flow with high accuracy but only up to an ice mass fraction of 10% and Re_cf > 2300 regardless of imposed heat flux. For higher ice mass fractions and regardless of the flow regime, the correlation proposed by Christensen and Kauffeld gives good agreement with experimental results.     

R410A在7 mm水平强化管内冷凝传热性能的实验研究

为了研究R410A制冷剂在1根光管和5根水平管内强化管冷凝换热特性,搭建一套集蒸发/冷凝于一体的水平单管换热实验台,研究变质量流速、变管型、变冷凝温度等参数对管内冷凝换热特性的影响.结果表明:保持环状流状态有利于强化传热;较大的螺旋角能够增大铜管内表面积和增加湍流效应,有利于强化传热;降低冷凝温度可以提高液相导热性能及...     

Condensing two-phase pressure drop and heat transfer coefficient of propane in a horizontal multiport mini-channel tube: Experimental measurements

This article reports the condensing flow heat transfer coefficient and pressure drop results of propane (R290) flowing through a square section horizontal multiport mini-channel tube made of aluminium having an internal diameter of 1.16 mm and a condensing length of 259 mm. Pressure drop and two phase flow experiments were performed at saturation temperatures of 30, 40 and 50 °C. Heat flux was varied from 15.76 to 32.25 kWm⁻² and mass velocity varied from 175 to 350 kg m⁻² s⁻¹. The results show that the two-phase friction pressure gradient increases with the increase of mass velocity and vapour quality and with the decrease of saturation temperature. The heat transfer coefficients showed to increase with increases of vapour quality and mass velocity while increases of saturation temperature were observed to reduce heat transfer coefficient. The two phase frictional pressure drop correlations of Sun and Mishima and Agarwal and Garimella, and the two-phase flow heat transfer correlations of Koyama et al. and Wang et al. predicted well the experimental results.     

Refrigerant R134a condensation heat transfer and pressure drop inside a small brazed plate heat exchanger

This paper presents the experimental tests on HFC-134a condensation inside a small brazed plate heat exchanger: the effects of refrigerant mass flux, saturation temperature and vapour super-heating are investigated.A transition point between gravity controlled and forced convection condensation has been found for a refrigerant mass flux around 20 kg/m² s. For refrigerant mass flux lower than 20 kg/m² s, the saturated vapour heat transfer coefficients are not dependent on mass flux and are well predicted by the Nusselt [Nusselt, W., 1916. Die oberflachenkondensation des wasserdampfes. Z. Ver. Dt. Ing. 60, 541–546, 569–575] analysis for vertical surface. For refrigerant mass flux higher than 20 kg/m² s, the saturated vapour heat transfer coefficients depend on mass flux and are well predicted by the Akers et al. [Akers, W.W., Deans, H.A., Crosser, O.K., 1959. Condensing heat transfer within horizontal tubes. Chem. Eng. Prog. Symp. Ser. 55, 171–176] equation. In the forced convection condensation region, the heat transfer coefficients show a 30% increase for a doubling of the refrigerant mass flux. The condensation heat transfer coefficients of super-heated vapour are 8–10% higher than those of saturated vapour and are well predicted by the Webb [Webb, R.L., 1998. Convective condensation of superheated vapour. ASME J. Heat Transfer 120, 418–421] model. The heat transfer coefficients show weak sensitivity to saturation temperature. The frictional pressure drop shows a linear dependence on the kinetic energy per unit volume of the refrigerant flow and therefore a quadratic dependence on the refrigerant mass flux.     

NH3 in-tube condensation heat transfer and pressure drop in a smooth tube

This paper presents an overview of the issues and new results for in-tube condensation of ammonia in horizontal round tubes. A new empirical correlation is presented based on measured NH₃ in-tube condensation heat transfer and pressure drop by Komandiwirya et al. [Komandiwirya, H.B., Hrnjak, P.S., Newell, T.A., 2005. An experimental investigation of pressure drop and heat transfer in an in-tube condensation system of ammonia with and without miscible oil in smooth and enhanced tubes. ACRC CR-54, University of Illinois at Urbana-Champaign] in an 8.1 mm aluminum tube at a saturation temperature of 35 °C, and for a mass flux range of 20–270 kg m⁻² s⁻¹. Most correlations overpredict these measured NH₃ heat transfer coefficients, up to 300%. The reasons are attributed to difference in thermophysical properties of ammonia compared to other refrigerants used in generation and validation of the correlations. Based on the conventional correlations, thermophysical properties of ammonia, and measured heat transfer coefficients, a new correlation was developed which can predict most of the measured values within ±20%. Measured NH₃ pressure drop is shown and discussed. Two separated flow models are shown to predict the pressure drop relatively well at pressure drop higher than 1 kPa m⁻¹, while a homogeneous model yields acceptable values at pressure drop less than 1 kPa m⁻¹. The pressure drop mechanism and prediction accuracy are explained though the use of flow patterns.     

Experimental two-phase heat transfer coefficient and frictional pressure drop inside mini-channels during condensation with R1234yf and R134a

The present paper reports condensing two-phase flow pressure drop gradient and heat transfer coefficient (HTC) inside a mini-channel multiport tube with R1234yf and R134a. Several models available in the literature are used to compare predictions of these two fluids. Experimental data are analysed to get the influence of saturation temperature, mass flux, vapour quality and fluid properties. HTC values of R1234yf seem to be lower than R134a under similar conditions. Two-phase flow pressure drops are also lower in the case of the new refrigerant R1234yf.     

CO2 and R410A flow boiling heat transfer, pressure drop, and flow pattern at low temperatures in a horizontal smooth tube

Flow boiling heat transfer coefficient, pressure drop, and flow pattern are investigated in the horizontal smooth tube of 6.1 mm inner diameter for CO₂, R410A, and R22. Flow boiling heat transfer coefficients are measured at the constant wall temperature conditions, while pressure drop measurement and flow visualization are carried out at adiabatic conditions. This research is performed at evaporation temperatures of −15 and −30 °C, mass flux from 100 to 400 kg m⁻² s⁻¹, and heat flux from 5 to 15 kW m⁻² for vapor qualities ranging from 0.1 to 0.8. The measured R410A heat transfer coefficients are compared to other published data. The comparison of heat transfer coefficients for CO₂, R410A, and R22 is presented at various heat fluxes, mass fluxes, and evaporation temperatures. The difference of coefficients for each refrigerant is explained with the Gungor and Winterton [K.E. Gungor, R.H.S. Winterton, A general correlation for flow boiling in tubes and annuli, Int. J. Heat Mass Transfer 29 (1986) 351–358] correlation based on the thermophysical properties of refrigerants. The Wattelet et al. [J.P. Wattelet, J.C. Chato, B.R. Christoffersen, J.A. Gaibel, M. Ponchner, P.J. Kenny, R.L. Shimon, T.C. Villaneuva, N.L. Rhines, K.A. Sweeney, D.G. Allen, T.T. Heshberger, Heat Transfer Flow Regimes of Refrigerants in a Horizontal-tube Evaporator, ACRC TR-55, University of Illinois at Urbana-Champaign, 1994], and Gungor and Winterton [K.E. Gungor, R.H.S. Winterton, A general correlation for flow boiling in tubes and annuli, Int. J. Heat Mass Transfer 29 (1986) 351–358] correlations give the best agreement with the measured heat transfer coefficients for CO₂ and R410A. Pressure drop for CO₂, R410A, and R22 at various mass fluxes, evaporation temperatures and qualities is presented in this paper. The Müller-Steinhagen and Heck [H. Müller-Steinhagen, K. Heck, A simple friction pressure drop correlation for two-phase flow in pipes, Chem. Eng. Process. 20 (1986) 297–308], and Friedel [L. Friedel, Improved friction pressure correlations for horizontal and vertical two-phase pipe flow, in: The European Two-Phase Flow Group Meeting, Ispra, Italy, 1979 (paper E2)] correlation can predict most of the measured pressure drop within the range of ±30%. The relation between pressure drop and properties for each refrigerant is described by applying the Müller-Steinhagen and Heck correlation. The observed two-phase flow patterns for CO₂ and R410A are presented and compared with flow pattern maps. Most of the flow patterns can be determined by the Weisman et al. [J. Weisman, D. Duncan, J. Gibson, T. Crawford, Effect of fluid properties and pipe diameter on two-phase flow patterns in horizontal lines, Int. J. Multiphase Flow 5 (1979) 437–462] flow pattern map.     

R22和R407C在水平微肋管内冷凝传热与压降的性能分析

根据两相流动换热理论，建立纯制冷剂和非共沸混合制冷剂R407C在微肋管内冷凝的稳态分布参数模型。在此基础上用分布参数法求解控制方程，得出在不同流量、不同干度下，R22和R407C在微肋管内的冷凝传热性能，同时还得出它们在微肋管内流动的压降。本模型可用于分析R22及R407C在系统中的整体换热性能，为冷凝器的优化设计、制冷系统的匹配提供依据。     

一种新型高效传热铜管的冷凝传热性能实验研究

建立无润滑油实验台，以R22。R134a和R410A为工质。测试新型铜管Turbo-DWT和常规内螺纹铜管Turbo—A的冷凝传热性能，并进行比较。从实验数据可知。新管型Turbo-DWT的冷凝传热系数高于Turbo-A约42％，且压降低于Turbo-A约65％（R134a）。三种制冷荆相比，R22的传热系数最高，R410A的压降最小。Turbo-DWT是一种更高效的冷凝传热管，且适用于各种冷媒。     

Unsteady free-convection heat transfer during vortex flow in a horizontal tube

We conducted a theoretical and experimental investigation of the hydrodynamic structure and unsteady free-convection heat transfer in a round horizontal tube under different conditions of the second kind. During the experiment the Grashof number varied from Gr=1.54·10⁵ to Gr=7.9·10⁵. Using the interferometric method we investigated the distribution of the temperature field for different structures of free-convection flow in the tube.Academic Scientific Complex A. V. Luikov Heat and Mass Transfer Institute of the Academy of Sciences of Belarus, Minsk. Translated from Inzhenerno-Fizicheskii Zhurnal, Vol. 68, No. 1, pp. 3–8, January–February, 1995.     

R22饱和蒸汽在C-S水平管外凝结换热的实验研究

以R22为工质在套管式冷凝器中对C-S水平管在饱和蒸汽状态下冷凝传热的性能进行实验研究，得出凝结换热系数与表面张力及蒸汽流速之间的关系，并拟合出其实验关系式。     

An experimental investigation of saturated flow boiling heat transfer and pressure drop in square microchannels

In this study, saturated flow boiling characteristics of deionized water in parallel microchannels are investigated experimentally. The silicone microchannel heat sink consists of 29 parallel square microchannels having hydraulic diameters of 150 µm. Experiments have been conducted for four different values of the mass flux consisting of 51, 64.5, 78 and 92.6 kg/m²s and heat flux values from 59.3 to 84.1 kW/m². Inlet temperature of deionized water is kept at 50 ± 1 °C. Heat transfer and pressure drop are examined for varying values of the governing parameters. Simultaneous high-speed video images have been taken as well as temperature and pressure measurements. The flow visualization results lead to key findings for flow boiling instabilities and underlying physical mechanisms of heat transfer in microchannels. Quasi-periodical rewetting and drying, rapid bubble growth and elongation toward both upstream and downstream of the channels and reverse flow are observed in parallel microchannels.     

An experimental study on heat transfer and pressure drop characteristics of carbon dioxide during gas cooling process in a horizontal tube

The heat transfer coefficient and pressure drop during gas cooling process of CO₂ (R744) in a horizontal tube were investigated experimentally. The experiments are conducted without oil in the refrigerant loop. The main components of the refrigerant loop are a receiver, a variable-speed pump, a mass flow meter, a pre-heater and a gas cooler (test section). The water loop consists of a variable speed pump, an isothermal tank, and a flow meter. The refrigerant, circulated by the variable-speed pump, condenses in the inner tube while water flows in the annulus. The gas cooler of tube diameter is 6000 mm in length, and it is divided into 12 subsections.The pressure drop of CO₂ in the gas cooler shows a relatively good agreement with those predicted by Blasius's correlation. The local heat transfer coefficient of CO₂ agrees well with the correlation by Bringer–Smith. However, at the region near Pseudo-critical temperature, the experiments indicate higher values than the Bringer–Smith correlation. Based on the experimental data presented in this paper, a new correlation to predict the heat transfer coefficient of supercritical CO₂ during in-tube cooling has been developed. The majority of the experimental values are within 18% of the values predicted by the new correlation.