Designing and Testing of Concrete Bridge Decks Reinforced with Glass FRP Bars

In addition to their high strength and light weight, fiber-reinforced polymer (FRP) composite reinforcing bars offer corrosion resistance, making them a promising alternative to traditional steel reinforcing bars in concrete bridge decks. FRP reinforcement has been used in several bridge decks recently constructed in North America. The Morristown Bridge, which is located in Vermont, United States, is a single span steel girder bridge with integral abutments spanning 43.90 m. The deck is a 230 mm thick concrete continuous slab over girders spaced at 2.36 m. The entire concrete deck slab was reinforced with glass FRP (GFRP) bars in two identical layers at the top and the bottom. The bridge is well instrumented at critical locations for internal temperature and strain data collection with fiber-optic sensors. The bridge was tested for service performance using standard truck loads. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very good and promising performance.     

Field Investigation on the First Bridge Deck Slab Reinforced with Glass FRP Bars Constructed in Canada

Recently, there has been a rapid increase in using noncorrosive fiber-reinforced polymers (FRP) reinforcing bars as alternative reinforcement for bridge deck slabs, especially those in harsh environments. A new two-span girder type bridge, Cookshire-Eaton Bridge (located in the municipality of Cookshire, Quebec, Canada), was constructed with a total length of 52.08 m over two equal spans. The deck was a 200-mm-thick concrete slab continuous over four spans of 2.70 m between girders with an overhang of 1.40 m on each side. One full span of the bridge was totally reinforced using glass fiber-reinforced polymer (GFRP) bars, while the other span was reinforced with galvanized steel bars. The bridge deck was well instrumented at critical locations for internal temperature and strain data collection using fiber optic sensors. The bridge was tested for service performance using calibrated truckloads as specified by the Canadian Highway Bridge Design Code. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very competitive performance in comparison to steel.     

Fatigue Life Evaluation of Concrete Bridge Deck Slabs Reinforced with Glass FRP Composite Bars

Since bridge deck slabs directly sustain repeated moving wheel loads, they are one of the most bridge elements susceptible to fatigue failure. Recently, glass fiber-reinforced polymer (FRP) composites have been widely used as internal reinforcement for concrete bridge deck slabs as they are less expensive compared to the other kinds of FRPs (carbon and aramid). However, there is still a lack of information on the performance of FRP–reinforced concrete elements subjected to cyclic fatigue loading. This research is designed to investigate the fatigue behavior and fatigue life of concrete bridge deck slabs reinforced with glass FRP bars. A total of five full-scale deck slabs were constructed and tested under concentrated cyclic loading until failure. Different reinforcement types (steel and glass FRP), ratios, and configurations were used. Different schemes of cyclic loading (accelerated variable amplitude fatigue loading) were applied. Results are presented in terms of deflections, strains in concrete and FRP bars, and crack widths at different levels of cyclic loading. The results showed the superior fatigue performance and longer fatigue life of concrete bridge deck slabs reinforced with glass FRP composite bars.     

Influence of Reinforcement on the Behavior of Concrete Bridge Deck Slabs Reinforced with FRP Bars

This paper presents the results of an experimental study to investigate the role of each layer of reinforcement on the behavior of concrete bridge deck slabs reinforced with fiber-reinforced polymer (FRP) bars. Four full-scale concrete deck slabs of 3,000?mm length by 2,500?mm width and 200?mm depth were constructed and tested in the laboratory. One deck slab was reinforced with top and bottom mats of glass FRP bars. Two deck slabs had only a bottom reinforcement mat with different reinforcement ratios in the longitudinal direction, while the remaining deck slab was constructed with plain concrete without any reinforcement. The deck slabs were supported on two steel girders spaced at 2,000?mm center to center and were tested to failure under a central concentrated load. The three reinforced concrete slabs had very similar behavior and failed in punching shear mode at relatively high load levels, whereas the unreinforced slab behaved differently and failed at a very low load level. The experimental punching capacities of the reinforced slabs were compared to the theoretical predictions provided by ACI 318-05, ACI 440.1R-06, and a model proposed by the writers. The tests on the four deck slabs showed that the bottom transverse reinforcement layer has the major influence on the behavior and capacity of the tested slabs. In addition, the ACI 318-05 design method slightly overestimated the punching shear strength of the tested slabs. The ACI 440.1R-06 design method yielded very conservative predictions whereas the proposed method provided reasonable yet conservative predictions.     

Barrier Wall Impact Simulation of Reinforced Concrete Decks with Steel and Glass Fiber Reinforced Polymer Bars

Many experimental studies have been performed to evaluate the behavior of noncorroding glass fiber reinforced polymer (GFRP) rebars in reinforced concrete (RC) flexural members. Relatively few studies have focused on the behavior of bridge deck overhangs in the event of a barrier wall impact, which subjects this region to a combination of flexure, shear, and axial tension. The objective of this investigation is to evaluate deck overhangs under these forces. Three bridge deck reinforcing schemes were considered in the study: all epoxy-coated steel (ECS), all GFRP, and hybrid made up of a top mat of GFRP rebars and a bottom mat of ECS rebars. Laboratory testing of nine RC specimens was performed. Results showed that all three reinforcing schemes meet the AASHTO requirements.     

Filament-Wound Glass Fiber Reinforced Polymer Bridge Deck Modules

The demand for the development of efficient and durable bridge decks is a priority for most of the highway authorities worldwide. This paper summarizes the results of an experimental program designed to study the behavior of an innovative glass fiber reinforced polymer (GFRP) bridge deck recently patented in Canada. The deck consisted of a number of triangular filament wound tubes bonded with epoxy resin. GFRP plates were adhered to the top and bottom of the tubes to create one modular unit. The experimental program, described in this paper, discusses the evolution of two generations of the bridge deck. In the first generation, three prototype specimens were tested to failure, and their performance was analyzed. Based on the behavior observed, a second generation of bridge decks was fabricated and tested. The performance was evaluated based on load capacity, mode of failure, deflection at service load level, and strain behavior. All decks tested exceeded the requirements to support HS30 design truck loads specified by AASHTO with a margin of safety. This paper also presents an analytical model, based on Classical Laminate Theory to predict the load-deflection behavior of the FRP decks up to service load level. In all cases the model predicted the deck behavior very well.     

Potential Retrofit Methods for Concrete Channel Beam Bridges Using Glass Fiber Reinforced Polymer

The structural response of deteriorated channel beam bridge girders and channel beam bridge decks with and without glass fiber reinforced polymer (GFRP) retrofit is found from design calculations, experimental load testing, and finite element analysis. Two different types of GFRP retrofit materials are investigated including a traditional fabric wrap and a new spray material. The effects of GFRP retrofit on channel beam bridge girder and channel beam bridge structural parameters are summarized and the accuracy of design calculation methods for quantifying structural response of channel beam bridge girders retrofit with GFRP is determined.     

Field Monitoring and Repair of a Glass Fiber-Reinforced Polymer Bridge Deck

This paper reports on the monitoring and repair of a pilot field deployment of a glass fiber-reinforced polymer (GFRP) deck on a small steel girder bridge in the Washington State. Deck deflections were monitored periodically over a 10-month period and were found to increase significantly over that time. The GFRP deck is an adhesively bonded assembly of GFRP tubes and top and bottom plates. After 9 months of service, wearing surface cracking was observed, and upon closer inspection, the top GFRP plate was found to be delaminated from the tubes over a fairly large area. Deck deflections in the area of delamination were found to be considerably larger than those observed during previous monitoring in undamaged locations. A retrofit solution was employed where the top plate was reconnected to the tubes using screws coated with a two-part epoxy that mixed when they were driven. At the time of writing the retrofit was successful in reattaching the delaminated top plate.     

Connection of Concrete Railing Post and Bridge Deck with Internal FRP Reinforcement

The use of fiber-reinforced polymer (FRP) reinforcement is a practical alternative to conventional steel bars in concrete bridge decks, safety appurtenances, and connections thereof, as it eliminates corrosion of the steel reinforcement. Due to their tailorability and light weight, FRP materials also lend themselves to the development of prefabricated systems that improve constructability and speed of installation. These advantages have been demonstrated in the construction of an off-system bridge, where prefabricated cages of glass FRP bars were used for the open-post railings. This paper presents the results of full-scale static tests on two candidate post–deck connections to assess compliance with strength criteria at the component (connection) level, as mandated by the AASHTO Standard Specifications, which were used to design the bridge. Strength and stiffness until failure are shown to be accurately predictable. Structural adequacy was then studied at the system (post-and-beam) level by numerically modeling the nonlinear response of the railing under equivalent static transverse load, pursuant to well-established structural analysis principles of FRP RC, and consistent with the AASHTO LRFD Bridge Design Specifications. As moment redistribution cannot be accounted for in the analysis and design of indeterminate FRP RC structures, a methodology that imposes equilibrium and compatibility conditions was implemented in lieu of yield line analysis. Transverse strength and failure modes are determined and discussed on the basis of specification mandated requirements.     

High-Cycle Fatigue of Diagonally Cracked Reinforced Concrete Bridge Girders: Field Tests

Large numbers of conventionally reinforced concrete deck–girder (RCDG) bridges remain in-service in the national highway system. Diagonal cracks have been identified in many of these bridges, which are exposed to millions of load cycles during service life. The anticipated life of these bridges in the cracked condition under repeated service loads is uncertain. RCDG bridges with diagonal cracks were inspected and instrumented. Strain and crack displacement data were collected under ambient traffic conditions and controlled test trucks. Results indicated relatively small stirrup stresses and diagonal cracks exhibited opening and closing under truck loading.     

Modified Yield Line Theory for Full-Depth Precast Concrete Bridge Deck Overhang Panels

Full-depth precast deck slab cantilevers also referred to as full-depth precast concrete bridge deck overhang panels are becoming increasingly popular in concrete bridge deck construction. To date, no simple theory is able to estimate the overhang capacity of full-depth concrete bridge deck slabs accurately. Observations suggest that interaction between flexure and shear is likely to occur as neither alone provides an accurate estimate of the load-carrying capacity. Therefore, modified yield line theory is presented in this paper, which accounts for the development length of the mild steel reinforcing to reach yield strength. Failure of the full-depth panels is influenced by the presence of the partial-depth transverse panel-to-panel seam. When applying a load on the edge of the seam, the loaded panel fails under flexure while the seam fails in shear. Through the use of the modified yield line theory coupled with a panel-to-panel shear interaction, analytical predictions are accurate within 1–6% of experimental results for critical cases.     

Seismic Testing of a Two-Span Reinforced Concrete Bridge

A quarter-scale, two-span reinforced concrete bridge was tested using the shake-table system at the University of Nevada, Reno. The shake-table tests were part of a multiuniversity, multidisciplinary project utilizing the network for earthquake engineering simulation, with the objective of investigating the effects of soil-foundation-structure interaction on bridges. This paper discusses the development and testing of the bridge model, and selected experimental results, including those that demonstrate the effects of incoherent motions and stiffness irregularities on the distribution of forces and deformations within the bridge system. Motion incoherency affected the asymmetric bridge response (planar torsion of the superstructure), but had little effect on the symmetric bridge response (center-of-mass displacement of the superstructure). These experimental findings are consistent with conclusions from numerical analyses conducted by other researchers. During a 2.0?g PGA earthquake excitation, numerous longitudinal bars buckled and fractured at a drift ratio between 5.5 and 7.9%. Despite the level of damage, detailing of the column transverse reinforcement according to NCHRP 12-49 guidelines provided sufficient column ductility to prevent collapse during a subsequent 1.4?g PGA earthquake excitation.     

Experimental Performance of Full-Depth Precast, Prestressed Concrete Overhang, Bridge Deck Panels

The performance of a new full-depth precast overhang panel system for concrete bridge decks is investigated experimentally. In contrast to conventional cast-in-place deck overhangs, the proposed full-depth precast overhang system has the potential to speed up construction, reduce costs, and improve safety. Load-deformation behavior up to factored design load limits is first investigated. The panel is then loaded near its edge to examine the collapse capacity and the associated failure modes—particularly the influence of panel-to-panel connections that exist, transverse to the bridge deck axis. Comparative tests are also conducted with a conventional cast-in-place overhang system. When compared to the conventional cast-in-place overhang behavior, the experimental results show that the precast full-depth overhang introduces different behavior modes, largely due to the influence of the partial depth panel-to-panel connection, which reduces the capacity by some 13%.     

Inspecting the Lightweight Precast Concrete Panels in the Woodrow Wilson Bridge Deck of 1982

This paper presents the results of a detailed inspection of the deck panels of the Woodrow Wilson Bridge installed in 1982. The original cast-in-place concrete deck, constructed in 1962, was replaced with full-depth lightweight precast concrete deck panels that enabled rapid construction with minimal traffic disruption. The inspection of the Woodrow Wilson deck provides valuable information about the performance of the precast concrete panels, joints, and connections after 20 years of very harsh traffic loads and environmental stressors. The deck panels performed well overall, with the only serious problems at expansion and contraction joints. All of these joints exhibited cracking and rusting. The most prevalent type of cracking appeared to be due to restrained shrinkage between the new polymer concrete, the older precast panels, and the rigid steel joints. This location is more vulnerable to cracking and leaking because there is no prestress across the joint. The multilayered corrosion protection methods used for the transverse and longitudinal post-tensioning tendons were very successful.     

Performance Evaluation of FRP Bridge Deck Component under Torsion

Torsional response of fiber-reinforced polymeric (FRP) composites is more complex than conventional materials. Therefore, understanding torsional response of FRP components along with shear behavior leads to development of safe and accurate design specifications. Experimental data of multicellular FRP bridge deck components have been compared with simplified theoretical model studies focused on torsional rigidity, equivalent in-plane shear modulus, in-plane shear strain, and joint efficiency. Simplified classical lamination theory (SCLT) is used to predict torsional rigidity. Results from SCLT, experimental data, and finite-element analysis validate proposed methodology to find torsional rigidity. Data on torsional rigidity and equivalent in-plane shear modulus correlated (less than 12%) with results from SCLT and finite-element analysis. In-plane shear strain based on SCLT is also concordant with test results. In an FRP deck system with 100% joint efficiency, the two-dimensional effect (plate action) on torsional rigidity results in a 20% higher rigidity when compared to a beam model. However, if a refined model has only 80% joint efficiency, then plate action results in a 6% difference from the beam model. In addition, service load design criteria for FRP decks under shear must not excess 16% of the ultimate strain by accounting for environmental and aging effects.     

Flexural Testing of Precast Bridge Deck Panel Connections

Precast deck panels are increasingly being utilized to reduce construction times and traffic delays as many departments of transportation (DOTs) emphasize accelerated bridge construction. Despite the short-term benefits, the connections between panels have a history of service failure. This research focused on the evaluation of the service and ultimate capacities of five precast deck panel connections. Full-scale tests were developed to determine the cracking and ultimate flexural strengths of two welded connections, a conventionally posttensioned connection, and two newly proposed, posttensioned, curved bolt connections. The conventionally posttensioned specimens were shown to perform well with the highest cracking loads and 0.42 times the theoretical capacity of a continuously reinforced concrete deck panel. The proposed curved bolt connections were shown to be a promising connection detail with approximately 0.5 times the theoretical capacity of a continuously reinforced panel. Data from the welded specimens showed that some welded connection types perform significantly better than others. The experimental results also compared closely with values calculated on the basis of finite-element modeling, which can be used for future analytical studies.     

Behavior of Reinforced Concrete Bridge Decks on Skewed Steel Superstructure under Truck Wheel Loads

This paper focuses on the behavior of skewed concrete bridge decks on steel superstructure subjected to truck wheel loads. It was initiated to meet the need for investigating the role of truck loads in observed skewed deck cracking, which may interest bridge owners and engineers. Finite-element analysis was performed for typical skewed concrete decks, verified using in?situ deck strain measurement during load testing of a bridge skewed at 49.1°. The analysis results show that service truck loads induce low strains/stresses in the decks, unlikely to initiate concrete cracking alone. Nevertheless, repeated truck wheel load application may cause cracks to become wider, longer, and more visible. The local effect of wheel load significantly contributes to the total strain/stress response, and the global effect may be negligible or significant, depending on the location. The current design approach estimates the local effect but ignores the global effect. It therefore does not model the situation satisfactorily. In addition, total strain/stress effects due to truck load increase slightly because of skew angle.     

Behavior of Field Splice Details in Precast Concrete-Filled Steel Grid Bridge Deck

Redecking operations executed on urban bridges that experience large traffic volumes frequently require carefully orchestrated construction sequences carried out during times of nonpeak traffic. In such a construction environment, only bridge deck options that exhibit a high degree of modularity in conjunction with ease of installation are considered as viable options for a given redecking operation. As a further requirement, the deck installation must also be expected to perform essentially trouble free, with minimal maintenance, for very long periods of time in extremely harsh environments. The present research investigates the behavior of two new deck splice details for use in bridge applications involving precast concrete-filled steel grid deck panels. The research is primarily experimental in nature and is carried out using full-scale deck panel specimens. However, in an effort to better understand the experimental results, 3D finite-element models of the deck specimens are also constructed and studied. This paper summarizes the results from this experimental and analytical program of study.     

Field Testing and Analysis of CRC Deck Girder Bridges

This paper presents findings of field tests and analysis of two conventionally reinforced concrete (CRC) deck girder bridges designed in the 1950s. The bridges are in-service and exhibit diagonal cracks. Stirrup strains in the bridge girders at high shear regions were used to estimate distribution factors for shear. Impact factors based on the field tests are reported. Comparison of field measured responses with AASHTO factors was performed. Three-dimensional elastic finite-element analysis was employed to model the tested bridges and determine distribution factors specifically for shear. Eight-node shell elements were used to model the decks, diaphragms, bent caps, and girders. Beam elements were used to model columns under the bent caps. The analytically predicted distribution factors were compared with the field test data. Finally, the bridge finite-element models were employed to compare load distribution factors for shear computed using procedures in the AASHTO LRFD and Standard Specifications.     

Transverse Cracking of Concrete Bridge Decks: State-of-the-Art

This state-of-the-art paper presents the results of a comprehensive literature review of the cause of transverse deck cracking. It includes compilation of experimental and analytical research results as well as survey studies on the effects of different factors on concrete deck cracking. Consistent with the past work on the subject, causes of transverse deck cracking are classified under three categories, namely: (1) material and mix design, (2) construction practices and ambient condition factors, and (3) structural design factors. The literature review revealed that the first two items have been studied extensively over the past several decades, while literature is limited on the effect of structural design factors on deck cracking. This paper evaluates the existing work in depth and presents recommendations on mix design and construction procedures to reduce the potential for transverse deck cracking. Furthermore, areas for additional research are identified.