Sr2Fe4/3Mo2/3O6 as anodes for solid oxide fuel cells

Sr₂Fe_4/3Mo_2/3O₆ has been synthesized by a combustion method in air. It shows a single cubic perovskite structure after being reduced in wet H₂ at 800 °C and demonstrates a metallic conducting behavior in reducing atmospheres at mediate temperatures. Its conductivity value at 800 °C in wet H₂ (3% H₂O) is about 16 S cm⁻¹. This material exhibits remarkable electrochemical activity and stability in H₂. Without a ceria interlayer, maximum power density (P_max) of 547 mW cm⁻² is achieved at 800 °C with wet H₂ (3% H₂O) as fuel and ambient air as oxidant in the single cell with the configuration of Sr₂Fe_4/3Mo_2/3O₆|La_0.8Sr_0.2Ga_0.83Mg_0.17O₃ (LSGM)| La_0.6Sr_0.4Co_0.2Fe_0.8O₃ (LSCF). The P_max even increases to 595 mW cm⁻² when the cell is operated at a constant current load at 800 °C for additional 15 h. This anode material also shows carbon resistance and sulfur tolerance. The P_max is about 130 mW cm⁻² in wet CH₄ (3% H₂O) and 472 mW cm⁻² in H₂ with 100 ppm H₂S. The cell performance can be effectively recovered after changing the fuel gas back to H₂.     

Characterization of Pr1−xSrxCo0.8Fe0.2O3−δ (0.2 ≤ x ≤ 0.6) cathode materials for intermediate-temperature solid oxide fuel cells

Cathode materials consisting of Pr_1−xSr_xCo_0.8Fe_0.2O_3−δ (x = 0.2–0.6) were prepared by the sol–gel process for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The samples had an orthorhombic perovskite structure. The electrical conductivities were all higher than 279 S cm⁻¹. The highest conductivity, 1040 S cm⁻¹, was found at 300 °C for the composition x = 0.4. Symmetrical cathodes made of Pr_0.6Sr_0.4Co_0.8Fe_0.2O_3−δ (PSCF)–Ce_0.85Gd_0.15O_1.925 (50:50 by weight) composite powders were screen-printed on GDC electrolyte pellets. The area specific resistance value for the PSCF–GDC cathode was as low as 0.046 Ω cm² at 800 °C. The maximum power densities of a cell using the PSCF–GDC cathode were 520 mW cm⁻², 435 mW cm⁻² and 303 mW cm⁻² at 800 °C, 750 °C and 700 °C, respectively.     

Bi0.5Sr0.5MnO3 as cathode material for intermediate-temperature solid oxide fuel cells

Bi_0.5Sr_0.5MnO₃ (BSM), a manganite-based perovskite, has been investigated as a new cathode material for intermediate-temperature solid oxide fuel cells (SOFCs). The average thermal-expansion coefficient of BSM is 14 × 10⁻⁶ K⁻¹, close to that of the typical electrolyte material. Its electrical conductivity is 82-200 S cm⁻¹ over the temperature range of 600-800 °C, and the oxygen ionic conductivity is about 2.0 × 10⁻⁴ S cm⁻¹ at 800 °C. Although the cathodic polarization behavior of BSM is similar to that of lanthanum strontium manganite (LSM), the interfacial polarization resistance of BSM is substantially lower than that of LSM. The cathode polarization resistance of BSM is only 0.4 Ω cm² at 700 °C and it decreases to 0.17 Ω cm² when SDC is added to form a BSM-SDC composite cathode. Peak power densities of single cells using a pure BSM cathode and a BSM-SDC composite electrode are 277 and 349 mW cm² at 600 °C, respectively, which are much higher than those obtained with LSM-based cathode. The high electrochemical performance indicates that BSM can be a promising cathode material for intermediate-temperature SOFCs.     

Layered GdBa0.5Sr0.5Co2O5+δ as a cathode for intermediate-temperature solid oxide fuel cells

The layered GdBa_0.5Sr_0.5Co₂O_5+δ (GBSC) perovskite oxides are synthesized by Pechini method and investigated as a novel cathode material for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The single cell of NiO–SDC (Sm_0.2Ce_0.8O_1.9)/SDC (20 μm)/GBSC (10 μm) is operated from 550 to 700 °C fed with humidified H₂ as fuel and the static air as oxidant. An open circuit voltage of 0.8 V and a maximum power density of 725 mW cm⁻² are achieved at 700 °C. The interfacial polarization resistance is as low as 0.88, 0.29, 0.13 and 0.05 Ω cm² at 550, 600, 650 and 700 °C, respectively. The ratio of polarization resistance to total cell resistance decreases with the increase in the operating temperature, from 60% at 550 °C to 21% at 700 °C, respectively. The experimental results indicate that GBSC is a promising cathode material for IT-SOFCs.     

High performance layered SmBa0.5Sr0.5Co2O5+δ cathode for intermediate-temperature solid oxide fuel cells

The layered SmBa_0.5Sr_0.5Co₂O_5+δ (SBSC) perovskite oxide is synthesized by the Pechini method and investigated as a novel cathode material for intermediate-temperature solid oxide fuel cells (IT-SOFCs). A laboratory-sized Sm_0.2Ce_0.8O_1.9 (SDC)-based tri-layer cell of NiO–SDC/SDC/SBSC is operated from 500 to 700 °C fed with humidified H₂ (3% H₂O) as a fuel and the static ambient air as oxidant. A maximum power density of 1147 mW cm⁻² is achieved at 700 °C. The interfacial polarization resistance is as low as 1.01, 0.38, 0.16, 0.06 and 0.03 Ω cm² at 500, 550, 600, 650 and 700 °C, respectively. The experimental results indicate that SBSC is a very promising cathode material for IT-SOFCs.     

Scientometric review of proton-conducting solid oxide fuel cells

Proton-conducting solid oxide fuel cells (P–SOFCs) are promising energy conversion devices that convert chemical energy directly to electrical energy. P–SOFCs have attracted significant attention in the past few years because of their superiority over the oxygen-ion-conducting solid oxide fuel cells (O–SOFCs) in terms of better feasibility of efficient operation at lower temperatures, non-dilution of fuel at the anode, and higher theoretical efficiency. This review focuses on the scientometric analysis of 1008 quality articles retrieved from the Scopus database. The historical trends and progress in P–SOFCs are presented starting from the inception of the demonstration of the concept of proton conductivity in solid oxide fuel cells from 1986 to 2021. Furthermore, the notable achievements in the material development of various components of P–SOFC are expounded. The scientometric analysis reveals that only 28% of the countries in the world are involved in P–SOFC research and the National Natural Science Foundation of China is the top featured funding sponsor for many research studies related to P–SOFC development. This article can serve as an easy guide for P–SOFC research enthusiasts to navigate through the overview of this research area and identify potential collaborators, funding sponsors, most impactful researchers, countries, and articles.     

A potential interconnect material for solid oxide fuel cells: Nd0.75Ca0.25Cr0.98O3−δ

Chromium-deficient Nd_0.75Ca_0.25Cr_1−xO_3−δ (0.02 ≤ x ≤ 0.06) oxides are synthesized and assessed as a novel ceramic interconnect for solid oxide fuel cells (SOFCs). At room temperature, all the samples present single perovskite phase after sintering at 1600 °C for 10 h in air. Cr-deficiency significantly improves the electrical conductivity of Nd_0.75Ca_0.25Cr_1−xO_3−δ oxides. No structural transformation occurs in the Nd_0.75Ca_0.25Cr_1−xO_3−δ oxides in the temperature range studied. Among all the samples, the Nd_0.75Ca_0.25Cr_0.98O_3−δ sample with a relative density of 96.3% exhibits the best electrical conductivity of 39.0 and 1.6 S cm⁻¹ at 850 °C in air and hydrogen, respectively. The thermal expansion coefficient of Nd_0.75Ca_0.25Cr_0.98O_3−δ sample is 9.29 × 10⁻⁶ K⁻¹ in the temperature range from 30 to 1000 °C in air, which is close to that of 8 mol% yttria stabilized zirconia electrolyte (10.3 × 10⁻⁶ K⁻¹) and other cell components. The results indicate that Nd_0.75Ca_0.25Cr_0.98O_3−δ is a potential interconnect material for SOFCs.     

Properties of BaCe1−xTixO3 materials for hydrogen electrochemical separators

In this work the structural, microstructural and electrical properties of BaCe_1−xTi_xO₃ materials were investigated. The series of materials with different titanium concentrations x (0–0.3) were prepared by solid-state reaction method. The structural studies by X-ray diffraction have shown that undoped material crystallizes in orthorhombic phase, while the increasing concentration of Ti dopant up to x = 0.2 leads to the ordering of the structure to phases with higher symmetries (tetragonal and even cubic). The estimated solubility limit was found to be not higher than 20 at.% of Ti. Microstructure observations by scanning electron microscopy and linear contraction determination have shown the strong influence of Ti dopant on microstructure and an improvement of sinterability. The DC four-probe electrical conductivity measurements accompanied by the potentiometric EMF measurements of solid-state electrochemical cells in controlled gas atmospheres (containing H₂, O₂ and H₂O) and temperatures (500–800 °C) allowed determination of the total and partial electrical conductivities of selected materials. It was found that the introduction of Ti dopant leads to a decrease in total electrical conductivity by ca. one order of magnitude compared to the undoped material, almost independently of Ti concentration. Also, the modification of transport properties after doping with titanium was determined.     

High performance of proton-conducting solid oxide fuel cell with a layered PrBaCo2O5+δ cathode

A dense BaZr_0.1Ce_0.7Y_0.2O_3−δ (BZCY) electrolyte is fabricated on a porous anode by in situ drop-coating method which can lead to extremely thin electrolyte membrane (10 μm in thickness). The layered perovskite structure oxide PrBaCo₂O_5+δ (PBCO) is synthesized by auto ignition process and initially examined as a cathode for proton-conducting IT-SOFCs. The electrical conductivity of PrBaCo₂O_5+δ (PBCO) reaches the general required value for the electrical conductivity of cathode absolutely. The single cell, consisting of PrBaCo₂O_5+δ (PBCO)/BaZr_0.1Ce_0.7Y_0.2O_3−δ (BZCY)/NiO-BaZr_0.1Ce_0.7Y_0.2O_3−δ (BZCY) structure, is assembled and tested from 600 to 700 °C with humidified hydrogen (3% H₂O) as the fuel and air as the oxidant. An open-circuit potential of 1.01 V and a maximum power density of 545 mW cm⁻² at 700 °C are obtained for the single cell, and a low polarization resistance of the electrodes of 0.15 Ω cm² is achieved at 700 °C.     

Infiltrated multiscale porous cathode for proton-conducting solid oxide fuel cells

A Sm_0.5Sr_0.5CoO_3−δ (SSC)-BaZr_0.1Ce_0.7Y_0.2O_3−δ (BZCY) composite cathode with multiscale porous structure was successfully fabricated through infiltration for proton-conducting solid oxide fuel cells (SOFCs). The multiscale porous SSC catalyst was coated on the BZCY cathode backbones. Single cells with such composite cathode demonstrated peak power densities of 0.289, 0.383, and 0.491 W cm⁻² at 600, 650, 700 °C, respectively. Cell polarization resistances were found to be as low as 0.388, 0.162, and 0.064 Ω cm² at 600, 650 and 700 °C, respectively. Compared with the infiltrated multiscale porous cathode, cells with screen-printed SSC-BZCY composite cathode showed much higher polarization resistance of 0.912 Ω cm² at 600 °C. This work has demonstrated a promising approach in fabricating high performance proton-conducting SOFCs.     

Characterization of the 75% Gd0.8Sr0.2CoO3−δ/25% Ce0.9Gd0.1O2−δ composite cathode system for use in intermediate temperature solid oxide fuel cells

The composite cathode system is examined for suitability on a Ce_0.9Gd_0.1O_2−δ electrolyte based solid oxide fuel cell at intermediate temperatures (500–700 °C). The cathode is characterized for electronic conductivity and area specific charge transfer resistance. This cathode system is chosen for its excellent thermal expansion match to the electrolyte, its relatively high conductivity (115 S cm⁻¹ at 700 °C), and its low activation energy for oxygen reduction (99 kJ mol⁻¹). It is found that the decrease of sintering temperature of the composite cathode system produces a significant decrease in charge transfer resistances to as low as 0.25 Ω cm². The conductivity of the cathode systems is between 40 and 88 S cm⁻¹ for open porosities of 30–40%.     

Ethane dehydrogenation over nano-Cr2O3 anode catalyst in proton ceramic fuel cell reactors to co-produce ethylene and electricity

Ethane and electrical power are co-generated in proton ceramic fuel cell reactors having Cr₂O₃ nanoparticles as anode catalyst, BaCe_0.8Y_0.15Nd_0.05O_3−δ (BCYN) perovskite oxide as proton conducting ceramic electrolyte, and Pt as cathode catalyst. Cr₂O₃ nanoparticles are synthesized by a combustion method. BaCe_0.8Y_0.15Nd_0.05O_3−δ (BCYN) perovskite oxides are obtained using a solid state reaction. The power density increases from 51 mW cm⁻² to 118 mW cm⁻² and the ethylene yield increases from about 8% to 31% when the operating temperature of the solid oxide fuel cell reactor increases from 650 °C to 750 °C. The fuel cell reactor and process are stable at 700 °C for at least 48 h. Cr₂O₃ anode catalyst exhibits much better coke resistance than Pt and Ni catalysts in ethane fuel atmosphere at 700 °C.     

A screen-printed Ce0.8Sm0.2O1.9 film solid oxide fuel cell with a Ba0.5Sr0.5Co0.8Fe0.2O3−δ cathode

Screen-printing technology was developed to fabricate Ce_0.8Sm_0.2O_1.9 (SDC) electrolyte films onto porous NiO–SDC green anode substrates. After sintering at 1400 °C for 4 h, a gas-tight SDC film with a thickness of 12 μm was obtained. A novel cathode material of Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ was subsequently applied onto the sintered SDC electrolyte film also by screen-printing and sintered at 970 °C for 3 h to get a single cell. A fuel cell of Ni–SDC/SDC (12 μm)/Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ provides the maximum power densities of 1280, 1080, 670, 370, 180 and 73 mW cm⁻² at 650, 600, 555, 505, 455 and 405 °C, respectively, using hydrogen as fuel and stationary air as oxidant. When dry methane was used as fuel, the maximum power densities are 876, 568, 346 and 114 mW cm⁻² at 650, 600, 555 and 505 °C, respectively. The present fuel cell shows excellent performance at lowered temperatures.     

New ionic diffusion strategy to fabricate proton-conducting solid oxide fuel cells based on a stable La2Ce2O7 electrolyte

A composite of NiO–BaZr_0.1Ce_0.7Y_0.2O_3−δ (NiO-BZCY) was successfully prepared by a simple one-step-combustion process and applied as an anode for solid oxide fuel cells based on stable La₂Ce₂O₇ (LCO) electrolyte. A high open circuit voltage of 1.00 V and a maximum power density of 315 mW cm⁻² were obtained with NiO-BZCY anode and LCO electrolyte when measured at 700 °C using humidified hydrogen fuel. SEM-EDX and Raman results suggested that a thin BaCeO₃-based reaction layer about 5 μm in thickness was formed at the anode/electrolyte interface for Ba cations partially migrated from anode into the electrolyte film. Impedance spectra analysis showed that the activation energy for LCO conductivity differed with the anode materials, about 52.51 kJ mol⁻¹ with NiO-BZCY anode and 95.08 kJ mol⁻¹ with NiO-LCO anode. The great difference in these activation energies might suggest that the formed BaCeO₃ reaction layer could promote the proton transferring numbers of LCO electrolyte.     

La0.84Sr0.16MnO3−δ cathodes impregnated with Bi1.4Er0.6O3 for intermediate-temperature solid oxide fuel cells

La_0.84Sr_0.16MnO_3−δ–Bi_1.4Er_0.6O₃ (LSM–ESB) composite cathodes are fabricated by impregnating LSM electronic conducting matrix with the ion-conducting ESB for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The performance of LSM–ESB cathodes is investigated at temperatures below 750 °C by AC impedance spectroscopy. The ion-impregnation of ESB significantly enhances the electrocatalytic activity of the LSM electrodes for the oxygen reduction reactions, and the ion-impregnated LSM–ESB composite cathodes show excellent performance. At 750 °C, the value of the cathode polarization resistance (R_p) is only 0.11 Ω cm² for an ion-impregnated LSM–ESB cathode, which also shows high stability during a period of 200 h. For the performance testing of single cells, the maximum power density is 0.74 W cm⁻² at 700 °C for a cell with the LSM–ESB cathode. The results demonstrate the ion-impregnated LSM–ESB is one of the promising cathode materials for intermediate-temperature solid oxide fuel cells.     

Optimization of La0.6Ca0.4Fe0.8Ni0.2O3-Ce0.8Sm0.2O2 composite cathodes for intermediate-temperature solid oxide fuel cells

Sample of nominal composition La_0.6Ca_0.4Fe_0.8Ni_0.2O₃ (LCFN) was prepared by liquid mix method. The structure of the polycrystalline powder was analyzed with X-ray powder diffraction data. This compound shows orthorhombic perovskite structure with a space group Pnma. In order to improve the electrochemical performance, Sm-doped ceria (SDC) powder was added to prepare the LCFN-SDC composite cathodes. Electrochemical characteristics of the composites have been investigated for possible application as cathode material for an intermediate-temperature-operating solid oxide fuel cell (IT-SOFC). The polarization resistance was studied using Sm-doped ceria (SDC). Electrochemical impedance spectroscopy measurements of LCFN-SDC/SDC/LCFN-SDC test cell were carried out. These electrochemical experiments were performed at equilibrium from 850 °C to room temperature, under both zero dc current intensity and air. The best value of area-specific resistance (ASR) was for LCFN cathode doped with 10% of SDC (LCFN-SDC9010), 0.13 Ω cm² at 850 °C. The dc four-probe measurement exhibits a total electrical conductivity over 100 S cm⁻¹ at T ≥ 600 °C for LCFN-SDC9010 composite cathode.     

Phase transitions and phase decomposition of La1−xSrxCoO3−δ in low oxygen partial pressures

High-temperature X-ray diffraction has been used to investigate the phase stability of lanthanum strontium cobalt oxide (LSC) for a range of materials with the formula La_1−xSr_xCoO_3−δ (x = 0.7, 0.4, and 0.2). The stability of LSC increases with La content in low oxygen partial pressures at high temperature. Oxygen vacancy ordering has been observed for all three compositions in either low oxygen pressure or under reducing gas, as evidenced by the formation of the brownmillerite phase. The crystal structure of the vacancy-ordered phase was determined using Rietveld analysis of synchrotron X-ray diffraction data. The decomposition products under low oxygen pressure and in reducing conditions have been identified and characterized, including the phase transition and thermal expansion of the primary decomposition products, LaSrCoO₄ and LaSrCoO_3.5.     

Preparation of La0.75Sr0.25Cr0.5Mn0.5O3−δ fine powders by carbonate coprecipitation for solid oxide fuel cells

A range of La_0.75Sr_0.25Cr_0.5Mn_0.5O_3−δ (LSCM) powders is prepared by the carbonate coprecipitation method for use as anodes in solid oxide fuel cells. The supersaturation ratio (R = [(NH₄)₂CO₃]/([La³⁺] + [Sr²⁺] + [Cr³⁺] + [Mn²⁺])) during the coprecipitation determines the relative compositions of La, Sr, Cr, and Mn. The composition of the precursor approaches the stoichiometric one at the supersaturation range of 4 ≤ R ≤ 12.5, whereas Sr and Mn components are deficient at R < 4 and excessive at R = 25. The fine and phase-pure LSCM powders are prepared by heat treatment at very low temperature (1000 °C) at R = 7.5 and 12.5. By contrast, the solid-state reaction requires a higher heat-treatment temperature (1400 °C). The catalytic activity of the LSCM electrodes is enhanced by using carbonate-derived powders to manipulate the electrode microstructures.     

Preparation and characterization of Sm0.2Ce0.8O1.9/Na2CO3 nanocomposite electrolyte for low-temperature solid oxide fuel cells

Sm_0.2Ce_0.8O_1.9 (SDC)/Na₂CO₃ nanocomposite synthesized by the co-precipitation process has been investigated for the potential electrolyte application in low-temperature solid oxide fuel cells (SOFCs). The conduction mechanism of the SDC/Na₂CO₃ nanocomposite has been studied. The performance of 20 mW cm⁻² at 490 °C for fuel cell using Na₂CO₃ as electrolyte has been obtained and the proton conduction mechanism has been proposed. This communication demonstrates the feasibility of direct utilization of methanol in low-temperature SOFCs with the SDC/Na₂CO₃ nanocomposite electrolyte. A fairly high peak power density of 512 mW cm⁻² at 550 °C for fuel cell fueled by methanol has been achieved. Thermodynamical equilibrium composition for the mixture of steam/methanol has been calculated, and no presence of C is predicted over the entire temperature range. The long-term stability test of open circuit voltage (OCV) indicates the SDC/Na₂CO₃ nanocomposite electrolyte can keep stable and no visual carbon deposition has been observed over the anode surface.     

Ni-Sm2O3 cermet anodes for intermediate-temperature solid oxide fuel cells with stabilized zirconia electrolytes

Ni-LnO_x cermets (Ln = La, Ce, Pr, Nd, Sm, Eu, Gd), in which LnO_x is not an oxygen ion conductor, have shown high performance as the anodes for low-temperature solid oxide fuel cells (SOFCs) with doped ceria electrolytes. In this work, Ni-Sm₂O₃ cermets are primarily investigated as the anodes for intermediate-temperature SOFCs with scandia stabilized zirconia (ScSZ) electrolytes. The electrochemical performances of the Ni-Sm₂O₃ anodes are characterized using single cells with ScSZ electrolytes and LSM-YSB composite cathodes. The Ni-Sm₂O₃ anodes exhibit relatively lower performance, compared with that reported Ni-SDC (samaria doped ceria) and Ni-YSZ (yttria stabilized zirconia) anodes, the state-of-the-art electrodes for SOFCs based on zirconia electrolytes. The relatively low performance is possibly due to the solid-state reaction between Sm₂O₃ and ScSZ in fuel cell fabrication processes. By depositing a thin interlayer between the Ni-Sm₂O₃ anode and the ScSZ electrolyte, the performance is substantially improved. Single cells with a Ni-SDC interlayer show stable open circuit voltage, generate peak power density of 410 mW cm⁻² at 700 °C, and the interfacial polarization is about 0.7 Ω cm².