Ti6Al4V钛合金表面Al2O3颗粒改性微弧氧化涂层制备及性能

微弧氧化技术是一门新的表面处理技术,在很多领域有着广泛的应用前景,但其结构受限于电解液成分。本文通过在磷酸盐电解液中加入Al2O3陶瓷颗粒,使得在Ti6Al4V钛合金表面的微弧氧化涂层结构和性能得到改性。涂层的结构和性能通过扫描电镜和XRD衍射仪进行表征和测试,涂层的抗高温氧化性能和热震性能通过高温热循环氧化试验和热震试验进行测试。结果表明,通过在电解液中添加Al2O3陶瓷颗粒,涂层由Al2TiO5 and TiO2组成,涂层更为致密,表现出更为优异的抗高温氧化和热震性能。电解液中游动的Al2O3陶瓷颗粒在微弧氧化过程中被吸入到样品表面并进入涂层,涂层的结构和性能得到改性。     

TiO2纳米粒子对铝锂合金微弧氧化膜结构及性能的影响

为改善微弧氧化膜层的耐蚀性及力学性能,向电解液中添加TiO₂纳米粒子后对2297铝锂合金进行了微弧氧化。利用SEM、XRD、EDS、辉光放电表征技术及电化学测试技术,分析了TiO₂纳米粒子对微弧氧化膜结构、力学性能及耐蚀性的影响。结果表明：添加TiO₂纳米粒子后,微弧氧化膜层变得平坦致密。随着TiO₂纳米粒子添加量的提高,膜层表面放电通道的孔径逐渐减小,数量逐渐增多。TiO₂纳米粒子会抑制熔融Al₂O₃与电解液中$ {\rm{SiO}}_{\rm{3}}^{{\rm{2 ^- }}}$的接触,所以膜层中Si元素的含量随TiO₂纳米粒子添加量的增加而逐渐下降(原子数分数从初始的10.27%下降到了3.10%)。显微硬度测试结果表明,TiO₂纳米粒子的引入增加了膜层的致密度及平整度,所以膜层的硬度得到了提升(添加1 g/L TiO₂纳米粒子后硬度提高了15%)。电化学测试结果显示,当微弧氧化的其它条件相同时,TiO₂纳米粒子的适量添加会提升膜层的耐蚀性,但过量添加时,由于膜层放电通道数量的增多等原因,其耐蚀性下降。     

Microstructure and corrosion behaviour of Al2O3–13 wt-% TiO2 laser alloyed magnesium alloys

Nanostructured Al₂O₃–13?wt-% TiO₂ was prepared on AZ91D magnesium alloy surface by laser surface alloying to improve its corrosion resistance. The microstructure of the laser surface alloyed specimens before and after corrosion tests was characterised by scanning electron microscope and optical microscope (OM). The phase and element composition were investigated by X-ray diffractometer and energy-dispersive spectrometry. An electrochemical workstation was used to evaluate the corrosion behaviour of the specimens. Results showed that the laser surface alloyed layer was primarily composed of Mg and Mg₁₇Al₁₂. Al₂O₃ and TiO₂ existed in the form of agglomerated particles. The corrosion resistance was improved after laser surface alloying.     

Effect of Nd2O3 addition on the surface phase of TiO2 and photocatalytic activity studied by UV Raman spectroscopy

TiO₂ modified with Nd₂O₃ (Nd-TiO₂) nanoparticles were prepared by a co-precipitation method and utilized as the photocatalysts for the degradation of Rhodamine B (RhB). The influence of Nd₂O₃ on the bulk and surface phase, surface area, particle size, and optical response of TiO₂ was investigated by X-ray diffraction (XRD), UV Raman spectroscopy, transmission electron microscopy (TEM), BET, and UV-visible diffuse reflectance spectra. It is found that the crystalline phase and phase composition in the bulk and surface region of Nd-TiO₂ calcined at high temperatures can be tuned by changing the amount of Nd₂O₃. Based on the results from XPS, EDX, XRD, and UV Raman spectra, it is assumed that Nd³⁺ ions do not enter the TiO₂ lattice, but highly disperse onto the Nd-TiO₂ particle surface in the form of Nd₂O₃ crystallites. These crystallites inhibit the agglomeration, growth in crystal size, and anatase-to-rutile phase transformation of TiO₂. In the photocatalytic degradation of RhB reaction, Nd-TiO₂ nanoparticles with higher surface area and wider optical response are more reactive in case of the same surface anatase phase. When the mixed phases of anatase and rutile exist in the surface region of Nd-TiO₂, the synergetic effect over surface area and optical response is the important parameter which determines optimal photocatalytic activity.     

Evaluation of physico-chemical properties of plasma treated PS-TiO2 nanocomposite film

In this work, we use TiO₂ nanoparticles with average particle size 30 nm and polystyrene for production nanocomposite thin films. After polystyrene was dissolved in toluene, then TiO₂ nanoparticles was added to the solution with different percentage. The obtained solutions were coated on quartz substrate using spin coater. The effect of argon RF plasma (13.6 MHz, with treatment time 30-120 s) on the optical properties, crystallinity, and the surface energy of PS-TiO₂ nanocomposite has been investigated. Some characterization techniques viz., X-ray diffraction analysis (XRD), UV-visible spectroscopy and contact angle measurement were used to study the induced changes on the properties of the treated PS-TiO₂ nanocomposite. Crystalinity and optical properties remained unchanged at the same conditions. Moreover, the surface energy of treated sample varied comparing to the respective untreated samples.     

Electrophoretic impregnation of porous anodizing layer by synthesized TiO<Subscript>2</Subscript> nanoparticles

This paper deals with the elaboration of a stable suspension of TiO₂ nanoparticles and their incorporation by electrophoretic deposition into pores of an anodized 5754 aluminum alloy. The as-synthesized TiO₂ nanopowder was characterized by the X-ray diffraction, scanning and transmission electron microscopy, energy dispersive X-ray spectroscopy and IR spectroscopy. During this work, both the transmission electron microscopy and particle analysis showed that the resulting particles had a narrow size distribution with a crystallite size of about 15 nm. The zeta potential and stability of TiO₂ nanoparticles dispersed with poly(acrylic acid) in an aqueous solution were also measured. A porous anodic film was synthesized in the phosphoric acid-base electrolyte and then filled by 15 nm TiO₂ particles via electrophoresis. In addition, the effect of poly(acrylic acid) and pH on the suspension stability has been investigated. It was also demonstrated that by adding glycine in buffered suspension gelating phenomenon can be avoided that inhibits the insertion of nanoparticles inside the pores of an anodic film. It was also noted that an applied electric field greatly influences the electrophoretic deposition process. The field emission gun-scanning electron microscopy observations showed that larger (125 nm in diameter) and linear (6 μm in length) pores are successfully filled in 5 min.     

Fabrication of A356 composite reinforced with micro and nano Al2O3 particles by a developed compocasting method and study of its properties

Aluminum/alumina composites are used in automotive and aerospace industries due to their low density and good mechanical strength. In this study, compocasting was used to fabricate aluminum-matrix composite reinforced with micro and nano-alumina particles. Different weight fractions of micro (3, 5 and 7.5 wt.%) and nano (1, 2, 3 and 4 wt.%) alumina particles were injected by argon gas into the semi-solid state A356 aluminum alloy and stirred by a mechanical stirrer with different speeds of 200, 300 and 450 rpm. The microstructure of the composite samples was investigated by Optical and Scanning Electron Microscopy. Also, density and hardness variation of micro and nano composites were measured. The microstructure study results revealed that application of compocasting process led to a transformation of a dendritic to a nondendritic structure of the matrix alloy. The SEM micrographs revealed that Al₂O₃ nano particles were surrounded by silicon eutectic and inclined to move toward inter-dendritic regions. They were dispersed uniformly in the matrix when 1, 2 and 3 wt.% nano Al₂O₃ or 3 and 5 wt.% micro Al₂O₃ was added, while, further increase in Al₂O₃ (4 wt.% nano Al₂O₃ and 7.5 wt.% micro Al₂O₃) led to agglomeration. The density measurements showed that the amount of porosity in the composites increased with increasing weight fraction and speed of stirring and decreasing particle size. The hardness results indicated that the hardness of the composites increased with decreasing size and increasing weight fraction of particles.     

Synthesis of TiO<Subscript>2</Subscript> Nanoparticles from Ilmenite Through the Mechanism of Vapor-Phase Reaction Process by Thermal Plasma Technology

Synthesis of nanoparticles of TiO₂ was carried out by non-transferred arc thermal plasma reactor using ilmenite as the precursor material. The powder ilmenite was vaporized at high temperature in plasma flame and converted to a gaseous state of ions in the metastable phase. On cooling, chamber condensation process takes place on recombination of ions for the formation of nanoparticles. The top-to-bottom approach induces the disintegration of complex ilmenite phases into simpler compounds of iron oxide and titanium dioxide phases. The vapor-phase reaction mechanism was carried out in thermal plasma zone for the synthesis of nanoparticles from ilmenite compound in a plasma reactor. The easy separation of iron particles from TiO₂ was taken place in the plasma chamber with deposition of light TiO₂ particles at the top of the cooling chamber and iron particles at the bottom. The dissociation and combination process of mechanism and synthesis are studied briefly in this article. The product TiO₂ nanoparticle shows the purity with a major phase of rutile content. TiO₂ nanoparticles produced in vapor-phase reaction process shows more photo-induced capacity.     

Preparation and characterization of nanostructured Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-13wt.%TiO<Subscript>2</Subscript> ceramic coatings by plasma spraying

Nanostructured and conventional Al₂O₃-13wt.%TiO₂ ceramic coatings were prepared by plasma spraying with nanostructured agglomerated and conventional powders, respectively. The microstructure and microhardness of the coatings were investigated using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and microhardness measurement. Meanwhile, the friction and wear behaviors were analyzed and compared using a ball-on-disk tribometer. The results show that the conventional coating has lamellar stacking characteristic and has some pores. However, the nanostructured coating shows a bimodal microstructure, which is composed of both fully melted regions and partially melted regions. According to the microstructural difference, the partially melted regions can be divided into liquid-phase sintered regions (a three-dimensional net or skeleton-like structure: Al₂O₃-rich submicron particles embedded in the TiO₂-rich matrix) and solid-phase sintered regions (remained nanoparticles). The microstructural characteristics of the liquid-phase sintered region are formed due to the selective melting of TiO₂ nanoparticles during plasma spraying. On the other hand, the TiO₂ and Al₂O₃ nanoparticles of the solid-phase sintered regions are all unmelted during plasma spraying. Due to the existence of nanostructured microstructures, the nanostructured coating has a higher microhardness, a lower friction coefficient, and a better wear resistance than the conventional coating.     

Preparation and formation mechanism of Al2O3 nanoparticles by reverse microemulsion

Al2O3 nanoparticles were prepared by polyethylene glycol octylphenyl ether（Triton X-100）/n-butyl alcohol/cyclohexane/ water W/O reverse microemulsion. The proper calcination temperature was determined at 1 150 ℃ by thermal analysis of the precursor products. The structures and morphologies of Al2O3 nanoparticles were characterized by X-ray diffraction, transmission electron microscopy and UV-Vis spectra. The influences of mole ratio of water to surfactant on the morphologies and the sizes of the Al2O3 nanoparticles were studied. With the increase of surfactant content, the particles size becomes larger. The agglomeration of nanoparticles was solved successfully. And the formation mechanisms of Al2O3 nanoparticles in the reverse microemulsion were also discussed.     

Al2O3纳米粒子环氧涂层对钢筋防护性能的电化学噪声分析

目的研究Al2O3纳米粒子环氧复合涂层对钢筋的防护性能。方法制备Al2O3纳米粒子,将其添加至环氧涂料中,并涂覆在工业钢筋表面成膜。通过XRD和SEM对Al2O3进行表征;利用电化学噪声、交流阻抗谱分析技术,对复合涂层在3.5%(质量分数)NaCl介质中对工业钢筋的防护性能进行测试分析。结果制备的氧化铝纳米粒子的粒径平均为75 nm。通过对电化学噪声测试的有效数据进行时域和频域分析,通过交流阻抗谱分析及数据拟合,认为Al2O3纳米粒子添加量为0.1%(以占环氧树脂质量的百分比计)时,涂层对钢筋的防护性能最好。结论向环氧涂层中添加适量的Al2O3纳米粒子,可以明显提升其对钢筋的防护性能。     

纳米颗粒增强TiO_2涂层的制备及其防污性能

为提高二氧化钛涂层的防污性能,采用KH-550硅烷改性锐钛矿型TiO_2颗粒,并充分分散于二氧化钛凝胶涂层中。通过降解亚甲基蓝溶液、细菌贴附试验、藻类贴附试验,分别评价了涂层的光催化性能、抗菌性能及抗藻类附着性能,并利用激光共聚焦显微镜及扫描电子显微镜对藻类在涂层表面的附着情况进行分析。结果表明,添加TiO_2纳米颗粒涂层的防污性能较未添加TiO_2纳米颗粒涂层有较大程度的提高。添加粒径为5~10 nm TiO_2颗粒的二氧化钛涂层对小球藻、三角褐指藻及小新月菱形藻的附着降低率分别达到了92.1%、71.5%和62.1%,相较于纯二氧化钛涂层对3种藻类的附着降低率分别提高了29.7%、68.4%和43.5%。TiO_2颗粒的加入可以有效地提高涂层的光催化性能,光催化使得涂层具有亲水、抗菌及自清洁的性能进而有利于提高涂层的防污性能。     

Investigation on morphology measurement and evaluation of TiO2 nanoparticles synthesized by SANSS

The article investigates the morphology of TiO₂ nanoparticles synthesized by a physical fabrication process, namely the submerged arc spray nanoparticle synthesis system (SANSS). An in-process sample preparation and an on-line nanoparticle sizing system using photon correlation spectroscopy (PCS) were developed to analyze the geometric (shape and size) properties of the TiO₂ nanoparticles. To evaluate the measurement results, the prepared particles were measured to quantify the nanoparticle geometric characteristics by employing a group of three different microscopes, including a transmission electron microscope (TEM), a scanning electron microscope and an atomic force microscope. More than 100 particle measurement for each experiment was performed to ensure data accuracy within 95% confidence level. The experimental results revealed that the averaged sphericity of the prepared nanoparticles was 5% of the particle size. It was found that the particle sphericity was deteriorated from 3.8% to 5.6% when the averaged particle diameter was decreased from 600 nm to 50 nm.     

Low temperature methane oxidation on differently supported 2 nm Au nanoparticles

Low temperature CH₄ oxidation was studied on 2 nm gold nanoparticles supported on various metaloxides. The differences in reaction rates for the different systems suggest that the support material has an effect on the activity. From TEM analysis, we found that the gold particles were stable in size during the reaction. In addition to full oxidation to CO₂, traces of C₂H₆ were detected when Au/TiO₂ was used, indicating limited partial CH4 oxidation. TiO₂ was found to be the best support for gold nanoparticles both in terms of activity and gold particle stability.     

Effect of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> particles on the microstructure and sliding wear of 7075 Al alloy manufactured by squeeze casting method

Aluminum (Al) alloy 7075 reinforced with Al₂O₃ particles was prepared using the stir casting method. The microstructure of the cast composites showed some degree of porosity and sites of Al₂O₃ particle clustering, especially at high-volume fractions of Al₂O₃ particles. Different squeeze pressures (25 and 50 MPa) were applied to the cast composite during solidification to reduce porosity and particle clusters. Microstructure examinations of the squeeze cast composites showed remarkable grain refining compared with that of the matrix alloy. As the volume fraction of particles and applied squeeze pressure increased, the hardness linearly increased. This increase was related to the modified structure and the decrease in the porosity. The effect of particle volume fraction and squeeze pressure on the dry-sliding wear of the composites was studied. Experiments were performed at 10, 30, and 50 N with a sliding speed of 1 m/s using a pin-on-ring apparatus. Increasing the particle volume fraction and squeeze pressure improved the wear resistance of the composite compared with that of the monolithic alloy, because the Al₂O₃ particles acted as load-bearing constituents. Also, these results can be attributed to the fact that the application of squeeze pressure during solidification led to a reduction in the porosity, and an increase in the solidification rate, leading to a finer structure. Moreover, the application of squeeze pressure improved the interface strength between the matrix and Al₂O₃ particles by elimination of the porosity at the interface, thereby providing better mechanical locking.     

Effect of the structure of the oxidized titanium surface on the particle size and properties of the deposited copper–molybdate catalyst

The parameters of wetting of oxide coatings on titanium formed by the method of plasma electrolytic oxidation (PEO) in an aqueous silicate electrolyte with subsequent deposition of a layer of TiO₂ nanoparticles and ultrasonic treatment by a polymer–salt gel including copper and molybdenum compounds have been investigated. The effect of the oxidized surface microrelief, TiO₂ nanoparticle layer, and pore shape and size on impregnation solution spreading and the structure of the copper–molybdenum catalytic coating formed at further thermal treatment has been demonstrated. Complex oxide composites with ultradispersed catalyst particle sizes characterized with high activity in oxidation of carbon black particles have been obtained.     

Reactive mechanism and mechanical properties of in situ composites fabricated from an Al–TiO2 system by friction stir processing

In situ (Al₃Ti + Al₂O₃)/Al composites were fabricated from powder mixtures of Al and TiO₂ using hot pressing, forging and subsequent multiple-pass friction stir processing (FSP). The reactive mechanism and mechanical properties of the FSPed composites were investigated. Four-pass FSP with 100% overlapping induced the Al–TiO₂ reaction, as a result of the enhanced solid diffusion and mechanical activation effect caused by the severe deformation of FSP. Decreasing the size of TiO₂ from 450 to 150 nm resulted in the formation of more Al₃Ti and Al₂O₃ particles. The formation mechanisms of Al₂O₃ and Al₃Ti during FSP are understood to be a deformation-assisted interfacial reaction and deformation-assisted solution-precipitation, respectively, based on detailed microstructural observations. The microhardness, Young’s modulus and tensile strength of the FSPed composites were substantially enhanced compared with those of FSPed pure Al with the same processing history, and increased as the TiO₂ size decreased from 450 to 150 nm. The strengthening mechanisms of the FSPed composites included load transferring, grain refinement and Orowan strengthening, among which Orowan strengthening contributed the most to the yield strength of the composites.     

The effect of Al2O3 addition on the milling behavior of NiAl powder

The milling behavior of nickel aluminide, NiAl, powder in the presence of a fine Al ₂ O ₃ powder was investigated in the present study. The milling was carried out in an attrition mill. The size and shape of NiAl particles were not changed after milling while only NiAl powder was milled. When fine Al ₂ O ₃ powder was added to the NiAl powder, the Al ₂ O ₃ particles attached to the surface of NiAl particles during milling. As a consequence, the size of NiAl particles was reduced after milling. The shape of NiAl particles also changed. The presence of fine Al ₂ O ₂ particles enhanced the milling efficiency. The Al ₂ O ₃ particles on the surface of NiAl powder can be removed by washing repeatedly in an ultrasonic bath.     

Characterisation and oxidation of LVOF sprayed Al2O3–40%TiO2 coating on superni 601 and superni 718 superalloys at 800 and 900°C

Failure of components due to high temperature oxidation is the major degradation mechanism in boiler and gas turbine industries. Superalloys having superior mechanical properties and creep resistance are used in these applications but lack resistance to oxidation under aggressive environments. Protective coatings are used to improve their oxidation resistance in such applications. In the present investigation, Al₂O₃–40%TiO₂ coating was deposited on superni 718 and superni 601 superalloys by low velocity oxy fuel process. The as sprayed coating was characterised for microhardness, surface roughness, scanning electron microscopy and X-ray diffraction analysis. High temperature oxidation behaviour of Al₂O₃–40%TiO₂ coated and uncoated superni 718 and superni 601 superalloys has been evaluated at the elevated temperatures of 800 and 900°C for total duration of 50 cycles under cyclic conditions. Each cycle consisted of keeping the samples for 1 h at the elevated temperature followed by 20 min cooling in ambient air. Al₂O₃–40TiO₂ coating in the as sprayed condition showed the presence of Al₂O₃–TiO₂, α-Al₂O₃, TiO₂ as the main phases. Al₂O₃–40%TiO₂ coating on superni 718 and superni 601 superalloys has shown a lower oxidation rate as compared to those of uncoated superalloys. However, the oxidation rate of the coating was not steady due to the occurrence of spallation/sputtering at various stages. The coating was found adherent on the substrate superalloys throughout the study.     

Toughening and strengthening mechanism of plasma sprayed nanostructured Al2O3–13 wt.%TiO2 coatings

The starting materials of Al₂O₃, TiO₂, ZrO₂ and CeO₂ nanoparticles were agglomerated into sprayable feedstock powders and plasma sprayed to form nanostructured coatings. There were net structures and fused structures in plasma sprayed nanostructured Al₂O₃–13 wt.%TiO₂ coatings. The net structures were derived from partially melted feedstock powders and the fused structures were derived from fully melted feedstock powders. The nanostructured Al₂O₃–13 wt.%TiO₂ coatings possessed higher hardness, bonding strength and crack growth resistance than conventional Metco 130 coatings which were mainly composed of lamellar fused structures. The higher toughness and strength of nanostructured Al₂O₃–13 wt.%TiO₂ coatings were mainly related to the obtained net structures.