直流分量电流作CV电缆老化诊断方法的现场运用探讨

介绍在实际敷设电缆时如何有效消除杂散电流以期提高直流分量电流进行ＣＶ电缆老化监测的测试精度。     

Development of New Diagnostic Method for Hot-Line XLPE Cables with Water Trees

A new insulation diagnostic method for XLPE cables containing water trees is presented. A dc component in the ac charging current of these cables was found to be a significant sign of the existence of water trees. The dc component has good correlations with such insulation characteristics of aged XLPE cables as ac breakdown voltage and dc leakage current. Criteria for insulation diagnosis of 6.6kV XLPE cables have been established. An automatic insulation diagnostic device has been developed. It is now being applied to hot-line XLPF cables in distribution systems of TEPCO (The Tokyo Electric Power Co., Inc.).     

Condition assessment of 12- and 24-kV XLPE cables installed during the 80s. Results from a joint Norwegian/Swedish research project

This paper reports the results from the condition assessment of 12- and 24-kV cross-linked polyethylene (XPLE) cables using a technique based on dielectric spectroscopy initially developed at KTH in Sweden. The work aims to examine whether the method could detect water tree degradation for the second generation medium voltage (MV) cables with long, but not bridging, water trees. While the overall cable condition was better than expected for second generation XPLE cables, water trees were found in most of the selected cables. The diagnostic method based on the measurement of the dielectric response could only detect water tree degradation in the examined second generation cables when the water trees bridged the insulation wall. Condition assessment above service stress may, in some cases, be required to detect bridging water trees. The results indicate that there is a correlation between the voltage level and the breakdown voltage of the cable. This can be used as a diagnostic criterion for this group of cables.     

Investigation of Water Tree Degradation in Dry‐Cured and Extruded Three‐Layer (E‐E Type) 6.6‐kV Removed XLPE Cables

Dry‐cured and extruded three‐layer (E‐E type) 6.6‐kV cross‐linked polyethylene (XLPE) cables were introduced into electric power systems more than 30 years ago, but they do not experience failures because of water tree degradation. Also, the degradation index of water treeing for these cables has not been established. Therefore, investigating results of residual breakdown voltage and water tree degradation of these cables will help us plan for cable replacement and determine water tree degradation diagnosis scheduling, and will be fundamental data for cable lifetime evaluation. In this study, the authors measured the ac breakdown voltages of dry‐cured and E‐E type 6.6‐kV XLPE cables removed after 18 to 25 years of operation and observed the water trees in their XLPE insulation. As a result, it was observed that breakdown voltages were larger than the maximum operating voltage (6.9 kV) and the ac voltage for the dielectric withstanding test (10.3 kV). Water trees were mainly bow‐tie water trees and their maximum length was approximately 1 mm. Although the number of measured cables was limited, the lifetime of this type of cable was estimated to be approximately 40 years, even experiencing water immersion.     

交联聚乙烯电缆水树缺陷的修复方法研究

采用硅氧烷修复液修复交联聚乙烯电缆老化试样中的水树,进而分析修复效果及机理。将介质损耗因数为4%～6%,绝缘电阻7 500～10 000 MΩ的短电缆在7.5 kV 450 Hz交流电压下老化至介质损耗因数达到20%左右,绝缘电阻3 500～5 000 MΩ。然后用压力注入式修复装置把修复液注入缆芯对水树缺陷进行修复。以介质损耗因数、绝缘电阻和击穿电压为指标对修复效果进行评判;通过显微镜切片观察修复前后水树微观形态;通过仿真修复前后水树附近电场分布来分析和验证水树的修复机理。实验结果证明,修复液可以充分与电缆水树中的水发生反应生成胶状聚合物填充水树通道;修复后电缆介质损耗因数、绝缘电阻和击穿电压恢复到新电缆水平;改善了绝缘层电场分布;有效地抑制了水树生长。实验表明,该修复液可有效修复电缆中的水树缺陷,提高电缆绝缘水平。     

电缆分布电容对出口继电器动作的影响分析及应对措施

《国家电网公司十八项电网重大反事故措施》从设计角度对继电器动作功率和动作电压提出了要求,但在发生直流接地或交流窜入时,若控制电缆的分布电容超过临界值,出口继电器仍旧会误动作。从设备运维检修的角度,设计了一种电缆分布电容的在线监测系统,实现对该类风险的预警,并给出了相应的控制措施。该监控系统通过向直流系统注入低频交流信号,以交流电流为量测量,计算其分布电容并与临界值比较。为实现分布电容的平稳准确测量,基于磁饱和原理和磁通感应原理,设计了一种测量微小交直流信号的电流互感器;采用直流电子负载中的恒阻模式,设计了一种电压均衡模块来平衡直流母线电压。     

Application of the AC Superposition Method to Degradation Diagnosis of 22/33‐kV Class XLPE Cables

Water trees in the insulator of XLPE cable may considerably reduce the dielectric breakdown voltage, thus being an important lifetime‐governing factor. The ac superposition method we have investigated is a new technique for hot‐line diagnosis of 6.6‐kV XLPE cables, and the diagnostic apparatus using this technique is now widely used in the distribution line field. In order to study the application of the ac superposition method to degradation diagnosis of 22/33‐kV class XLPE cables, we measured deterioration signals of the cables with water trees by a modification of the above diagnostic apparatus. The deterioration signals, hereafter called “ac superposition current”, were generated by an amplitude modulation effect due to the nonlinear resistance of water trees. Moreover, we evaluated the relationship between the ac superposition current and the ac breakdown voltage. It is difficult to judge whether a correlation between then is present or not because of the uneven distribution of the measured data. However, the ac superposition current tends to increase linearly with a decrease in the residual thickness of the insulator. For example, the ac superposition current was about 40 nA when the residual thickness decreased to 3 mm. Thus, we consider that the ac superposition method is effective for degradation diagnosis of 22/33‐kV class XLPE cables.     

Space charge behavior in full-size 250 kV DC XLPE cables

The space charge in full size 250 kV HVDC power cables was measured using the pulse-electroacoustic method. Measurements of two types of newly developed DC XLPE cables with 20 mm insulation were taken under a DC voltage of 500 kV with the conductor temperature at room temperature and at 85°C. A qualitative analysis of the space-charge distribution and a quantitative analysis of the electric fields in the vicinity of semicon interfaces were conducted. It was shown that the field in the vicinity of the inner semicon tends to increase by 10-40% when the polarity of the applied voltage was reversed, in the case when the conductor was kept at 85°C. However, the distortion of the electric field was significantly less than that expected in conventional XLPE cables. As the result, the subjected DC cables are considered to have stable DC characteristics from the viewpoint of space charge-behavior     

In-service methods for distinguishing the dc component due to water treeing from noise currents in xlpe cable

This paper describes the water tree diagnoses of 6.6-kV class XLPE cables by the dc component method. The dc current component is measured by energizing the cable with ac high voltage, therefore, it would be suitable for on-line diagnoses. The dc component is considered to be caused by the rectifying effect of water trees inside the insulation. In laboratory tests, the dc component showed a good correlation with the degradation. However, almost no correlation was seen in the on-site measurement. The authors found that the cause of this bad correlation is the galvanic effect inside the jacket. This generates the noise current through the grounding circuit when the jacket resistivity is low. Based on this finding, the equivalent circuit of on-site measurement was proposed. Considering the equivalent circuit, this paper proposes nine methods for discriminating the dc component due to water tree from noise current. Also described are the analytical results of each method. Furthermore, the on-site or laboratory tests show that some of them are effective in separating the dc component due to water tree from noise current.     

Application of dielectric response measurement on power cable systems

Water treeing is one of the factors leading to failure of medium voltage XLPE cables in long-term service. Increased moisture content inside oil-paper insulated cable is not desirable. To identify water tree degraded XLPE cables or oil-paper cables with high moisture content, diagnostic tests based on dielectric response (DR) measurement in time and frequency domain are used. Review of individual DR measurement techniques in the time and frequency domains indicates that measurement of one parameter in either domain may not be sufficient to reveal the status of the cable insulation. But a combination of several DR parameters can improve diagnostic results with respect to water trees present in XLPE cables or increased moisture content in oil-paper cables. DR measurement is a very useful tool that reveals average condition of cable systems. However, it is unlikely that DR measurement will detect few, but long water trees. In addition, DR cannot locate the defect or water tree site within the cable system. Combination of DR and partial discharge (PD) measurements can improve diagnostic results with respect to global and local defects. However, it is doubtful whether PD test can identify the presence of water trees inside a cable in a nondestructive manner. Further research is needed for more detailed conclusions regarding the status of a particular insulation and for predicting the remaining life of the insulation system.     

Long-term characteristics of XLPE cables

To study the long-term characteristics of XLPE cables installed in free air and in water, aging tests were conducted under various testing conditions using XLPE cables with both 3.5 mm and 6 mm insulation. From the Weibull plots of lifetime distribution under the voltage stress E_L as the minimum breakdown strength, the minimum value of time to breakdown t_L under the constant voltage was estimated. The results of accelerated aging tests of XLPE cables installed in free air demonstrated that the V-t characteristics of XLPE cables could not be described by the conventional inverse power law (t ∝ V⁻ⁿ) with a single constant life exponent n. Based on the microscopic observation of a sliced insulation removed from XLPE cables, it was concluded that bow-tie trees with longer tree length observed in cables tested in water were caused by the moisture from outside, whereas the trees in cables tested in free air were caused by the residual moisture originally existing in the insulation. The breakdown strength of the aged cables tested in water increases through cable drying. However, it does not recover to the original values.     

Comparative laboratory evaluation of TR-XLPE and XLPE cables with Super-smooth conductor shields

This paper provides data on four commercial tree retardant crosslinked polyethylene (TR-XLPE) and one cross-linked polyethylene (XLPE) insulated 15 kV cables supplied by three manufacturers. The cables have "super-smooth" conductor shields and "extra-clean" insulation and insulation shields. AC and impulse voltage breakdown and selected other characterization data are presented for cables that were aged immersed in room temperature water (15-30/spl deg/C) up to 24 months of a planned 48 months aging program. The five cables have high ac voltage breakdown strength, three of the TR-XLPE cables, actually increased in breakdown strength during aging. The one TR-XLPE cable that had the lowest ac voltage breakdown had vented trees at the insulation shield and high dissipation factor, which the other cables did not have. The impulse voltage breakdown strength of all cables decreased during aging; the cable with the lowest ac voltage breakdown also has the lowest impulse voltage breakdown. The dissimilar performance of the TR-XLPE cables and the excellent performance of the XLPE cable indicates evaluations at longer times are required to differentiate between modern TR-XLPE and XLPE insulated cables.     

Correlation between space charge distribution and water-treelocation in aged XLPE cable

The correlation between charge distribution in an aged crosslinked polyethylene (XLPE) cable and the location of water trees has been studied. The space charge radial distributions at different angle in the insulating wall of a service-aged XLPE coaxial cable, induced by application of a DC stress, were measured using the pulsed electroacoustic method. Furthermore, a cross section of sliced insulating wall was observed with an optical microscope to compare with the radial space charge distribution. The cable under investigation was electrically aged in service at 6.6 kV AC for 25 years in wet conditions. Water trees were found at the position in which space charge was observed. On the other hand, no water tree was found at the position in which the space charge was not observed. Judging from these results, the space charge measurement seems to be useful for the diagnosis of water trees in aged cables     

Evaluation of field aged crosslinked polyethylene cables by partialdischarge location

Partial discharge sites were located in several field aged crosslinked polyethylene insulated medium voltage power cables, using a newly developed instrument. Subsequent AC breakdown tests indicated that, with partial discharge inception voltages lower than 3 times operating voltage, the failures occurred at the partial discharge sites. In all cases, the failures originated at the sites of long water trees which affected the cables at discrete locations rather than uniformly over their entire lengths. Attributes of a partial discharge locator capable of performing in-situ nondestructive diagnostic tests on cables are discussed and field application procedures are described     

The selection of the frequency range for high-voltage on-sitetesting of extruded insulation cable systems

High-voltage on-site tests of extruded insulation cables are necessary to check the quality of the installation of the system. The test voltage should simulate the stress under service conditions, and generate the same failure mechanism. With respect to an optimum design of test systems, a frequency range of 20 to 300 Hz, proposed in the latest IEC Draft for on-site testing of extruded insulation cables, seems to be reasonable. The test results on model cables can be used for real cables concerning the influence of the waveform on the breakdown voltage. The withstand voltage decreases with increasing frequency. The withstand voltage and the electrical breakdown field strength are very close together for frequencies between 20 Hz to 300 Hz. Mechanical defects, as well as water trees, reduce the breakdown voltage at 0.1 Hz more than at 20 to 300 Hz, but the absolute test voltage values are higher, and the breakdown mechanism is different compared with voltages of power frequency or adjacent frequencies. For on-site tests, frequency-tuned resonant test systems (ACRF) can be recommended because they have a very good weight-to-test power ratio, and very low power demands     

直流电缆上交流分量的计算及其屏蔽

交直流电缆并行敷设时,交流电缆会在直流电缆上产生感应电动势,进而产生工频电流分量.为此,针对上海柔性直流输电工程中可能的几种敷设方式下,对交流电缆在直流电缆上的感应电动势进行了计算,并且实测了不同接地方式下直流电缆金属屏蔽层对交流分量的屏蔽系数.计算结果表明,不同的敷设方式下交流电缆在直流电缆上产生的纵向感应电动势不同,三相交流电缆对直流电缆电磁耦合距离的不同是产生纵向感应电动势的根本原因;计算结果还发现在三相交流电缆与直流电缆耦合距离越远,所产生的纵向感应电动势越小;在4种敷设方式下,耦合距离超过2m后纵向感应电动势趋近于0.最后,还给出了实际工程中考虑屏蔽效应的直流电缆上感应电动势的计算方法,并且提出了屏蔽直流电缆上交流分量的方法.     

低密度聚乙烯/纳米蒙脱土复合材料的水树枝生长特性

低密度聚乙烯是高压电力电缆的主要绝缘材料,水树枝生长特性与聚乙烯高压电力电缆绝缘击穿具有紧密联系。采用熔融插层复合法制备了一种低密度聚乙烯/蒙脱土纳米复合材料;设计制作了纳米复合材料的水树枝老化试样及试验装置,在试验中观测了试样的水树枝生长长度,并对试样的水树枝引发率进行了统计,分析了低密度聚乙烯/蒙脱土纳米复合材料的吸水率对水树枝生长的影响;采用差示扫描热法分析了试样的结晶度和晶粒尺寸均匀性,通过分析低密度聚乙烯/蒙脱土纳米复合材料的结晶行为,说明了纳米蒙脱土对纳米复合材料中水树枝的抑制机理。试验与分析结果表明:掺杂质量分数为3%的纳米蒙脱土粒子能够有效地提高低密度聚乙烯的结晶度,使晶粒尺寸分布均匀,吸水率减小,延缓水树枝在低密度聚乙烯中的引发与生长。     

Severe degradation of the conductor screen of service and laboratory aged medium voltage XLPE insulated cables

The main purpose of this paper is to show the strong correlation between corrosion of the metallic aluminum conductor and the formation of interconnected cracks / voids in the conductor screen, creating initiation sites for vented water trees in service aged medium voltage XLPE cables. The results show that porous structures in the conductor screen previously reported for laboratory aged insulation systems, also develop in the conductor screen in service aged medium voltage XLPE cables. These structures can bridge the screen and serve as path for contaminants and corrosion products from the aluminum conductor and initiate water trees. A prerequisite for the formation of such structures is the presence of liquid water at the interface between the conductor and conductor screen causing corrosion. The initiation site of such structures has been identified, and is likely caused by environmental stress cracking (ESC). Initiation sites were determined in all cables, but porous structures in the conductor screen were only observed in the cable suffered from service failure, where liquid water had entered the cable conductor between the strands. Severe degradation of the XLPE insulation was observed at the initiation sites for water trees growing from these structures.     

Medium voltage cable defects revealed by off-line partial discharge testing at power frequency

This paper describes typical cable defects uncovered while testing over 9,000 km of medium voltage XLPE insulated cables. After a brief review of the testing method, the procedure that led to the identification, localization, and characterization of typical defects found in operating cables is described. The paper also discusses the "conversion" of water trees (WT) to electrical trees (ET) which are associated with partial discharge (PD) activity in the context of laboratory research. Based on actual service performance of cables, several cases in which ETs associated with WTs did not lead to cable failure even after several years of service in very harsh operating environments are cited.     

高压XLPE电缆绝缘V t特性研究综述

交联聚乙烯（cross linked polyethylene,XLPE）绝缘电力电缆是输电线路的重要电 力设备。针对高压交流和直流电缆系统的运行现状,介绍了运用V t特性（击穿电压与击穿时间的关系）曲线描述XLPE电缆绝缘的电老化寿命模型,分析了国内外高压交、直流XLPE电缆绝缘V t特性的研究方法及相关结果。已有的研究结果表明,交流XLPE电缆绝缘的电老化寿命指数n值在9~25之间,直流XLPE电缆绝缘的电老化寿命指数n值在13~20之间。国内目前尚未见有关直流电缆绝缘V t特性研究的文献报道。