共查询到20条相似文献,搜索用时 109 毫秒
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唐志勇 《机械工人(冷加工)》2010,(2):36-36
加工孔类零件,受到孔径尺寸制约,可供选择镗刀的种类很多。整体式镗刀、焊接整体式镗刀、刀片、刀杆机夹式镗刀等。在制造和使用中,刀体材料损耗大,刀体材料利用率低,刀具成本高。刃磨、调整费时,生产效率低,不适用专用机床,流水生产线大批量生产。现介绍一种成熟、实用可靠,加工孔径尺寸可调、机夹硬质合金刀片可换,配合刀杆一起使用,加工深孔、台阶孔的组合内孔镗刀,如附图所示。 相似文献
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柴油机汽缸盖上的进、排气导管孔内径为D=φ22H7,孔深为285mm,孔的表面粗糙度为Ra1.25μm,孔的轴线直度误差为0.03mm,圆度误差为0.009mm,孔的深径比为13。为此,我厂设计制造了深孔加工用的精铰、挤光复合铰刀(见附图)。经生产实践,取得较好的效果,孔表面粗糙度可达到Ra1.25~0.63μm(部分可达到Ra3.2μm),孔的直度及圆度也达到设计图纸要求。 1.刀具的结构和特点 (1)该刀具是由刀体与硬质合金刀片组成,刀具全长为465mm,刀体材料为40Cr,刀体硬度为HRC35~40,柄部硬度为HRC45~50。 相似文献
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一、斜面、销式机夹刀具的结构斜面、销式刀具结构(见图1)特点是把压板做成一端带固定销,另一端斜角为a的斜面。刀体一端用于安装刀垫和可转位刀片,另一端也制成斜角为a的斜面,中间有一螺纹孔。安装时,先将刀垫和可转位刀片安装在刀体图示位置,然后将压板固定销安装在可转位刀片内孔,压板斜面与刀体斜面配合。螺钉自压板上方穿入,旋进刀体螺纹孔,扭紧螺钉,螺钉对压板产生压力。在压力不断增加时,由于斜面的作用,压板斜面端向右下方位移,带动压板固定销向右移动,将可转位刀片侧面压紧在刀体垂直定位面,实现了可靠定位。同时,压板直接压紧可… 相似文献
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叶益民 《机械工人(热加工)》2008,(24):71-73
采用感应钎焊对数控车刀具进行焊接,刀片和刀体材料分别选择YT5和45钢。经过焊前清理后在刀片和刀体间添加钎料和钎剂,熔化后填满焊接缝隙,完成刀片和刀体的牢固焊合,对钎焊后的硬质合金刀片进行合理的热处理,从而可以有效地减少焊接应力,防止裂纹产生,延长刀具的使用寿命,使用刀具进行加工的试验表明,感应钎焊可以对硬质合金刀具进行焊接,焊接性能良好。 相似文献
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黎舜华 《机械工人(热加工)》1986,(4)
前几年我厂在焊接刀具的制造中出现了一些质量问题,使刀具寿命短,消耗量特别大,有时甚至在刀具供应上影响了生产的正常进行。我们经分析研究认为,刀具寿命短的主要原因有以下两方面:一是刀片在刀体上焊接不牢;二是刀片有裂纹。前者刀片在刀体上焊接不牢主要是因为刀片表面有氧化皮存在,它严重地影响了焊料的润湿性。另外还有刀片与刀片槽吻合不太好。后者刀片产生裂纹主要是刀片与刀体材料的线膨胀系数不同,导致刀片 相似文献
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现有刀具在车削夹盘爪的梯形螺纹孔时,经常打刀、加工效率低,且加工的螺纹孔表面有波纹,影响加工质量.文中设计了一种刀具,刀体一端端部的侧壁开有通孔,刀片插装在通孔内,且刀片沿其长度方向的中心线与刀体沿其长度方向的中心线垂直,刀体一端端部的上表面开有燕尾槽,燕尾槽的侧壁与水平面的夹角为50°,滑块的横截面为等腰梯形,且等腰梯形的底角为50°,滑块安装在滑块槽内,且滑块可在燕尾槽内沿燕尾槽的长度方向直线移动. 相似文献
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为给基本结构优化后的热管铣刀设定合理的结构参数,对热管铣刀的热流过程进行了优化分析,对与散热增量关系不明确的结构参数进行了深入讨论,并进行了该类参数与散热增量间的量化关系实验。首先建立热管铣刀结构参数与散热增量之间的关系评定实验平台,再通过系列正交试验获得各试验因子与散热增量之间的关系,并获得各因子的最佳取值,最后基于实验得到的各参数最佳值制造一把热管铣刀,并以此热管铣刀进行切削测温实验,进而验证正交试验结论的正确性。实验结果表明,相比结构参数未优化的热管铣刀,优化后切削区的温降达到50℃以上。 相似文献
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Liang Liang Yanming Quan 《The International Journal of Advanced Manufacturing Technology》2013,66(9-12):1931-1941
Dissipation of the cutting heat through the cutting tool assisted by the heat pipe is a new cooling method in metal cutting. However, as an important indicator to evaluate the cooling performance, the heat partition in the cutting process for the heat pipe cutter has not been reported in the previous publications. This investigation is concerned with the estimation of the amount of heat flowing into the heat pipe cutter and that dissipated by the heat pipe. The aim is to characterize the heat partition of the heat pipe cutter and thus evaluate its cooling performance. Experimental results are presented of temperature measurements at the accessible positions on the cutter during orthogonal cutting. With these measured temperatures, the finite different methods and an inverse procedure are utilized to solve the heat flux loaded on the tool–chip interface and the amount of heat flowing into each part of the heat pipe cutter. It is shown that the installation of the heat pipe increases the heat flowing into the tool; however, much greater amount of heat can be dissipated by the heat pipe; this results in the reduction of the temperature at tool–chip interface. 相似文献
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Investigation of tool-chip interface temperature in dry turning assisted by heat pipe cooling 总被引:1,自引:1,他引:0
Liang Liang Yanming Quan Zhiyong Ke 《The International Journal of Advanced Manufacturing Technology》2011,54(1-4):35-43
Aiming to effectively remove the cutting heat in machining process, the cutting tool with heat pipe cooling has been developed in recent years; however, there were few reports on the quantitative investigation of temperature at the tool-chip interface of this tool. In this work, a heat pipe cooling system was used to decrease the temperature of the cutter. The temperature at defined locations of the cutter in the dry turning of an AISI-1045 steel was obtained by the cutting test. The finite difference solution and an inverse procedure were used to determine the tool-chip interface temperature. It was found that with the increase of cutting speed, the tool-chip interface temperature and effective heat flux of the cutter will increase. The tool-chip interface temperature could be reduced by the heat pipe cooling. The temperature reduction was more obvious in higher cutting speed. 相似文献
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S.-W. Lin 《The International Journal of Advanced Manufacturing Technology》2001,18(11):778-783
A toroidal cutter is an effective tool for use in the machining of freeform surfaces. Its contact point on the machined surface
creates a second-order continuous curvature, thus the scallop height is decreasing if the cutter axis is inclined at a suitable
angle against the machined surface. However, few studies address the evaluation of the contour quality produced by this kind
of cutter. The geometry of a toroidal cutter includes a cylindrical shank, cutting body, and a toroidal surface. These components
may deviate from the ideal geometry, resulting in contour errors. Therefore, it is very important to evaluate the radius of
the cutting body and the toroidal surface based on the axis of the minimal circumscribed cylinder. This paper first presents
a reliable model to determine the axis of the minimal circumscribed cylinder (MCC) of the cutter shank, from measured data.
Then, based on the determined axis, the radius of the cutting body is calculated, and finally the minimal circumscribed toroidal
surface (MCTS) of the revolving surface of the corner arc is investigated. An illustrative example is given to verify the
validity of this modelling methodology. This work provides a basis for evaluating the actual contour quality for this kind
of rotating cutter. The method illustrated here can also be used for error evaluation for other kinds of cutter with a single
shank having multiple cutting edges. 相似文献
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刀具是机械加工的重要环节,随着人类文明的发展和工业的进步,切削加工中产生的环境污染问题日益受到关注,为了贯彻环境保护政策,环保型刀具的使用将成为未来金属切削加工发展趋势之一。这里从绿色制造的角度出发对环保型干式切削刀具的材料选择、几何角度调整、结构设计等方面进行了深入的研究。 相似文献
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通过分析影响盘形可转位大模数齿轮铣刀切削力的几个因素,确定每齿进给量变化是影响切削力的主要因素。以此为基础,介绍了齿轮铣刀的强度有限元分析的方法。利用有限元方法分析齿轮铣刀的刀体强度,验证了铣刀的设计安全性,为铣刀的优化设计提供了参考。 相似文献