Influence of preparation method on performance of Cu(Zn)(Zr)-alumina catalysts for the hydrogen production via steam reforming of methanol

The selective production of hydrogen via steam reforming of methanol (SRM) was performed using prepared catalysts at atmospheric pressure over a temperature range 200–260^°C. Reverse water gas shift reaction and methanol decomposition reactions also take place simultaneously with the steam reforming reaction producing carbon monoxide which is highly poisonous to the platinum anode of PEM fuel cell, therefore the detailed study of effect of catalyst preparation method and of different promoters on SRM has been carried out for the minimization of carbon monoxide formation and maximization of hydrogen production. Wet impregnation and co-precipitation methods have been comparatively examined for the preparation of precursors to Cu(Zn)(Al₂O₃) and Cu(Zn)(Zr)(Al₂O₃). The catalyst preparation method affected the methanol conversion, hydrogen yield and carbon monoxide formation significantly. Incorporation of zirconia in Cu(Zn)(Al₂O₃) catalyst enhanced the catalytic activity, hydrogen selectivity and also lower the CO formation. Catalyst Cu(Zn)(Zr)(Al₂O₃) with composition Cu/Zn/Zr/Al:12/4/4/80 prepared by co-precipitation method was the most active catalyst giving methanol conversion up to 97% and CO concentration up to 400 ppm. Catalysts were characterized by atomic absorption spectroscopy (AAS), Brunauer-Emett-Teller (BET) surface area, pore volume, pore size and X-ray powder diffraction (XRPD). The XRPD patterns revealed that the addition of zirconia improves the dispersion of copper which resulted in the better catalytic performance of Cu(Zn)(Zr)(Al₂O₃). The time-on-stream (TOS) catalysts stability test was also conducted for which the Cu(Zn)(Zr)(Al₂O₃) catalyst gave the consistent performance for a long time compared to other catalysts.     

Hydrogen production by oxidative steam reforming of methanol using ceria promoted copper–alumina catalysts

The performance of different Cu/CeO₂/Al₂O₃ catalysts of varying compositions is investigated for the oxidative steam reforming of methanol (OSRM) in order to produce the hydrogen selectively for polymer electrolyte membrane (PEM) fuel cell applications. All the catalysts were prepared by co-precipitation method and characterized for their surface area, pore volume and oxidation–reduction behavior. The effect of various operating parameters studied are as follows: reaction temperature (200–300 °C), contact-time (W/F = 3–15 kg_cat s mol^− 1) and oxygen to methanol (O/M) molar ratio (0–0.5). The steam to methanol (S/M) molar ratio = 1.5 and pressure = 1 atm were kept constant. Among all the catalysts studied, catalyst Cu–Ce–Al:30–20–50 exhibited 100% methanol conversion and 179 mmol s^− 1 kg_cat^− 1 hydrogen production rate at 280 °C with carbon monoxide formation as low as 0.19%. The high catalytic activity and hydrogen selectivity shown by ceria promoted Cu/Al₂O₃ catalysts is attributed to the improved specific surface area, dispersion and reducibility of copper which were confirmed by characterizing the catalysts through temperature programmed reduction (TPR), CO chemisorption, X-ray diffraction (XRD) and N₂ adsorption–desorption studies. Reaction parameters were optimized in order to produce hydrogen with carbon monoxide formation as low as possible. The time-on-stream stability test showed that the Cu/CeO₂/Al₂O₃ catalysts were quite stable.     

Biomass to hydrogen via catalytic steam reforming of bio-oil over Ni-supported alumina catalysts

Production of hydrogen (H₂) from catalytic steam reforming of bio-oil was investigated in a fixed bed tubular flow reactor over nickel/alumina (Ni/Al₂O₃) supported catalysts at different conditions. The features of the steam reforming of bio-oil, including the effects of metal content, reaction temperature, W_bHSV (defined as the mass flow rate of bio-oil per mass of catalyst) and S/C ratio (the molar ratio of steam to carbon fed) on the hydrogen yield were investigated. Carbon conversion (moles of carbon in the outlet gases to moles of the carbon feed) was also studied, and the outlet gas distributions were obtained. It was revealed that the Al₂O₃ with 14.1% Ni content gave the highest yield of hydrogen (73%) among the catalysts tested, and the best carbon conversion was 79% under the steam reforming conditions of S/C = 5, W_bHSV = 13 1/h and temperature = 950 °C. The H₂ yield increased with increasing temperature and decreasing W_bHSV; whereas the effect of the S/C ratio was less pronounced. In the S/C ratio range of 1 to 2, the hydrogen yield was slightly increased, but when the S/C ratio was increased further, it did not have an effect on the H₂ production yield.     

Influence of molybdenum and tungsten additives on the properties of nickel steam reforming catalysts

An introduction of small amounts of molybdenum and tungsten compounds into the nickel catalyst of the steam reforming of methane considerably reduces the detrimental effect of carbon deposit formation, while entailing no change in the catalyst activity.     

Steam reforming of methanol using Cu-ZnO catalysts supported on nanoparticle alumina

Methanol steam reforming was studied over several catalysts made by deposition of copper and zinc precursors onto nanoparticle alumina. The results were compared to those of a commercially available copper, zinc oxide and alumina catalyst. Temperature programmed reduction, BET surface area measurements, and N₂O decomposition were used to characterize the catalyst surfaces. XRD was used to study the bulk structure of the catalysts, and XPS was used to determine the chemical states of the surface species. The nanoparticle-supported catalysts achieved similar conversions as the commercial reference catalyst but at slightly higher temperatures. However, the nanoparticle-supported catalysts also exhibited a significantly lower CO selectivity at a given temperature and space time than the reference catalyst. Furthermore, the turnover frequencies of the nanoparticle-supported catalysts were higher than that of the commercial catalyst, which means that the activity of the surface copper is higher. It was determined that high alumina concentrations ultimately decrease catalytic activity as well as promote undesirable CH₂O formation. The lower catalytic activity may be due to strong Cu-Al₂O₃ interactions, which result in Cu species which are not easily reduced. Furthermore, the acidity of the alumina support appears to promote CH₂O formation, which at low Cu concentrations is not reformed to CO₂ and H₂. The CO levels present in this study are above what can be explained by the reverse water-gas-shift (WGS) reaction. While coking is not a significant deactivation pathway, migration of ZnO to the surface of the catalyst (or of Cu to the bulk of the catalyst) does explain the permanent loss of catalytic activity. Cu₂O is present on the spent nanoparticle catalysts and it is likely that the Cu⁺/Cu⁰ ratio is of importance both for the catalytic activity and the CO selectivity.     

A highly efficient Cu/ZnO/Al2O3 catalyst via gel-coprecipitation of oxalate precursors for low-temperature steam reforming of methanol

The impact of preparation methods on the structure and catalytic behavior of Cu/ZnO/Al₂O₃ catalysts for H₂ production from steam reforming of methanol (SRM) has been reported. The results show that the nanostructured Cu/ZnO/Al₂O₃ catalyst obtained by a novel gel-coprecipitation of oxalate precursors has a high specific surface area and high component dispersion, exhibiting much higher activity in the SRM reaction as compared to the catalysts prepared by conventional coprecipitation techniques. It is suggested that the superior catalytic performance of the oxalate gel-coprecipitation-derived Cu/ZnO/Al₂O₃ catalyst could be attributed to the generation of “catalytically active” copper material with a much higher metallic copper specific surface as well as a stronger Cu–Zn interaction due to an easier incorporation of zinc species into CuC₂O₄ · x H₂O precursors as a consequence of isomorphous substitution between copper and zinc in the oxalate gel-precursors.     

Hydrogen production by methanol steam reforming carried out in membrane reactor on Cu/Zn/Mg-based catalyst

The methanol steam reforming (MSR) reaction was studied by using both a dense Pd-Ag membrane reactor (MR) and a fixed bed reactor (FBR). Both the FBR and the MR were packed with a new catalyst based on CuOAl₂O₃ZnOMgO, having an upper temperature limit of around 350 °C. A constant sweep gas flow rate in counter-current mode was used in MR and the experiments were carried out by varying the water/methanol feed molar ratio in the range 3/1–9/1 and the reaction temperature in the range 250–300 °C. The catalyst shows high activity and selectivity towards the CO₂ and the H₂ formation in the temperature range investigated. Under the same operative conditions, the MR shows higher conversions than FBR and, in particular, at 300 °C and H₂O/CH₃OH molar ratio higher than 5/1 the MR shows complete methanol conversion.     

Al改性Cu/ZnO催化剂催化苯胺制备二甲基苯胺

通过沉积沉淀法对Al改性Cu/ZnO催化剂进行研究,并利用XRD、BET、NH₃-TPD等对催化剂进行表征。同时对苯胺和甲醇N-甲基化反应制备N,N-二甲基苯胺(N,N-DMA)进行研究,对沉积沉淀法制备的催化剂进行了焙烧条件考察及对N-甲基化反应进行工艺条件优化。结果表明,在拟薄水铝石为铝源、Cu/Zn/Al摩尔比为1:3:1、焙烧温度为400 ℃,焙烧时间为3 h,反应温度为250 ℃,反应压力为1.5 MPa,进料空速为0.3 h^_-1,氮气流量为150 mL/min,苯胺与甲醇摩尔比为为1:7时,苯胺N-甲基化反应效果最佳,苯胺转化率达99.8%,N,N-DMA选择性达92.8%,催化剂进行了720 h稳定性实验,苯胺转化率稳定在99%以上,N,N-DMA选择性稳定在90%以上,催化剂稳定性较好。     

Production of hydrogen by steam reforming of bio-oil over Ni/Al2O3 catalysts: Effect of addition of promoter and preparation procedure

Catalytic steam reforming of bio-oil was investigated in a fixed bed tubular reactor for production of hydrogen. Two series of nickel/alumina (Ni/Al₂O₃) supported catalysts promoted with ruthenium (Ru) and magnesium (Mg) were prepared. Each catalyst of the first series (Ru–Ni/Al₂O₃) was prepared by co-impregnation of nickel and ruthenium on alumina. They were examined to investigate the effect of adding ruthenium on the performance of the catalysts for hydrogen production. The effect of the temperature, the most effective parameter in the steam reforming of bio-oil, on the activity of the catalysts was also investigated. Each catalyst of the second series (Ni–MgO/Al₂O₃) was prepared by consecutive impregnation using various preparation procedures. They were tested to determine the effect of adding magnesium as well as the effect of the preparation procedure on the outlet gas concentrations. It was shown that in both series, the catalysts were more efficient in hydrogen production as well as carbon conversion than Ni/Al₂O₃ catalysts. The highest hydrogen yield was 85% which was achieved over Ru–Ni/Al₂O₃ at 950 °C. It was also found that the effect of adding a small amount of ruthenium was superior to that of nickel on the yield of hydrogen when the nickel content was equal to or greater than 10.7%.     

A thermogravimetric study of the partial oxidation of methanol for hydrogen production over a Cu/ZnO/Al2O3 catalyst

The partial oxidation of methanol for the production of hydrogen was investigated in both a fixed-bed microreactor and in a thermogravimetric analyzer (TG-FTIR) from 180 °C to 250 °C using a commercial Cu/ZnO/Al₂O₃ catalyst. In the microreactor, a hot spot in the undiluted catalyst bed of 4 K and 32 K was observed at 180 °C and 220 °C, respectively. Methanol conversion was strongly accelerated between 180 °C and 220 °C. In the TG-FTIR experiments, the reduced copper was completely oxidized to cuprite, Cu₂O, with increasing time-on-stream in the presence of oxygen and methanol (O₂/MeOH = 0.5) at 180 °C. The selectivity to formaldehyde increased in the same manner as the catalyst was oxidized to cuprite. In contrast, at 250 °C the catalyst remained completely reduced for the same O₂/MeOH ratio. Two main reaction pathways are proposed explaining the influence of the copper oxidation state on the product distribution.     

Zirconia-supported LaCoO3 catalysts for hydrogen production by oxidative reforming of diesel: Optimization of preparation conditions

The influence of calcination temperature and precursor type used in the preparation of ZrO₂-supported LaCoO₃ catalyst on its behaviour for hydrogen production by oxidative reforming of diesel has been analyzed in terms of LaCoO₃ structure. Four samples have been prepared by wetness co-impregnation with cobalt and lanthanum salts and characterized by means of XRD, BET, SEM-EDX, TXRF and XPS. Physicochemical characterization shows a great influence of the nature of precursors and calcination temperature used in the synthesis on the textural, morphological, surface and structural properties of LaCoO₃ deposited over ZrO₂. The use of nitrate precursors and high calcination temperature leads to the formation of LaCoO₃ perovskite structures of high grain and crystallite size on ZrO₂ support. On the contrary, the catalyst prepared from acetate precursors and calcined at low temperature showed perovskite crystallites of lower size. For this sample, the smaller perovskite crystallites on the catalyst at the beginning of the reaction imply higher and more stable hydrogen production for short-term test aging test.     

Metal oxide catalysts for DME steam reforming: Ga2O3 and Ga2O3–Al2O3 catalysts

The steam reforming of dimethyl ether (DME) was performed on Ga₂O₃–Al₂O₃ mixed oxides prepared by sol–gel method. Ga₂O₃ significantly affects the catalytic performance with respect to the DME conversion and H₂ yield. The catalytic activity increases with the Ga concentration in Ga₂O₃–Al₂O₃ mixed oxides. It is very interesting that without the aid of an additional transition metal component, Ga₂O₃ and Ga₂O₃ containing Al₂O₃ mixed oxide system exhibit good activity in the reforming reaction. To the best of our knowledge, this is the first report that reveals the reforming ability of Ga₂O₃ for the production of H₂ from DME and/or methanol.     

Hydrogen production by steam reforming of LNG over Ni/Al2O3-ZrO2 catalysts: Effect of ZrO2 and preparation method of Al2O3-ZrO2

An Al₂O₃-ZrO₂ support was prepared by grafting a zirconium precursor onto the surface of commercial γ-Al₂O₃. A physical mixture of Al₂O₃-ZrO₂ was also prepared for the purpose of comparison. Ni/Al₂O₃-ZrO₂ catalysts were then prepared by an impregnation method, and were applied to the hydrogen production by steam reforming of liquefied natural gas (LNG). The effect ZrO₂ and preparation method of Al₂O₃-ZrO₂ on the performance of supported nickel catalysts in the steam reforming of LNG was investigated. The Al₂O₃-ZrO₂ prepared by a grafting method was more efficient as a support for nickel catalyst than the physical mixture of Al₂O₃-ZrO₂ in the hydrogen production by steam reforming of LNG. The well-developed tetragonal phase of ZrO₂ and the high dispersion of ZrO₂ on the surface of γ-Al₂O₃ were responsible for the enhanced catalytic performance of Ni/Al₂O₃-ZrO₂ prepared by way of a grafting method.     

Ni/Al2O3 catalysts and their activity in dehydrogenation of methylcyclohexane for hydrogen production

Previous results on different catalysts revealed that methylcyclohexane underwent selective dehydrogenation to form toluene and hydrogen. This reaction system is a useful prototype model for similar systems in the chemical process and petroleum refining industries, such as hydrotreating for aromatics reduction, desulfurization, denitrogenation, reforming for aromatics reduction, dehydrocyclization, and fuel processing of liquid hydrocarbons in the generation of hydrogen feed for fuel cells. Dehydrogenation of methylcyclohexane to toluene is a method for hydrogen storage in the form of liquid organic hydrides. The efficiency of the dehydrogenation reactions and the quantity of products depend on the catalyst used. In the case of the dehydrogenation of methylcyclohexane to toluene, a metallic function, usually platinum is required as the catalyst. Although, there were some different catalysts used by former researchers, there was almost no investigation about the use of the nickel catalysts for this reaction. From the economical point of view, more efficient catalysts and reaction engineering methods should be developed for these reactions.In this work dehydrogenation of methylcyclohexane was performed in a fixed-bed catalytic reactor in the temperature range of 653–713 K on prepared Ni/Al₂O₃ catalysts having 5, 10, 15 and 20 wt.% Ni content. The inlet flowrates of methylcyclohexane and hydrogen to the reactor were changed by keeping one of them constant in order to investigate their effects on this reaction.     

An EXAFS study of Cu/ZnO and Cu/ZnO-Al2O3 methanol synthesis catalysts

Cu K-absorption edge and EXAFS measurements on binary Cu/ZnO and ternary Cu/ ZnO-Al₂O₃ catalysts of varying compositions on reduction with hydrogen at 523 K, show the presence of Cu microclusters and a species of Cu¹⁺ dissolved in ZnO apart from metallic Cu and Cu₂O. The proportions of different phases critically depend on the heating rate especially for catalysts of higher Cu content. Accordingly, hydrogen reduction with a heating rate of 10 K/min predominantly yields the metal species (>50%), while a slower heating rate of 0.8 K/min enhances the proportion of the Cu¹⁺ species ( 60%). Reduced Cu/ZnO-Al₂O₃ catalysts show the presence of metallic Cu (upto 20%) mostly in the form of microclusters and Cu¹⁺ in ZnO as the major phase ( 60%). The addition of alumina to the Cu/ZnO catalyst seems to favour the formation of Cu¹⁺/ZnO species.     

Influence of homogeneous decane oxidation on the catalytic performance of lean NO x catalysts

Extensive homogeneous gasphase reactions were observed when decane was used as the hydrocarbon reductant for the selective reduction of NO _x . The catalytic performance of a SnO₂/CoO _x /Al₂O₃ catalyst was found to be strongly dependent on the extent of the homogeneous reaction in the precatalytic volume. The effect of the homogeneous reaction on the catalytic performance also depended on whether SO₂ was present in the feed. By filling the precatalytic volume with 25–35 mesh irregularly shaped quartz chips, gasphase reaction was suppressed significantly. This methodology was used to evaluate the inherent catalytic performance of SnO₂/CoO _x /Al₂O₃ and SnO₂/Al₂O₃ catalysts with decane as a reductant. It was found that in the absence of SO₂, SnO₂/Al₂O₃ was a better catalyst than SnO₂/CoO _x /Al₂O₃, but in the presence of 30 ppm of SO₂ the latter was a far better catalyst.     

The effect of steam treatment on MeO/Al2O3 model catalysts (Me = Ni,Co, Cu,Fe)

To study the influence of steam on the solid state reaction between MeO (Me = Ni, Co, Cu or Fe) and Al₂O3, MeO/-Al₂O₃ and MeO/-Al₂O₃ model catalysts were kept in either N₂/20% O₂ or N₂/O₂/30% H₂O at 500–1000°C. The samples were subsequently analyzed with RBS and FTIR. Surprisingly, nickel, cobalt and copper volatilized when MeO/-Al₂O₃ or MeAl₂U₄/-Al₂O₃ samples were annealed in the presence of 0.3 atm steam at 1000°C. Especially copper was found to volatilize very rapidly in the presence of steam, even at a temperature as low as 800°C. FTIR spectra of steam-treated NiO/-Al₂O₃ samples showed the incorporation of hydroxyl groups in the nickel oxide layer. This observation and an excellent agreement with thermochemical calculations support our conclusion that the volatile species are metal hydroxides. The solid state reaction of MeO with-Al₂O₃ was found to proceed at a much higher rate in the presence of 0.3 atm steam at 500–800°C, presumably as a result of an enhanced surface mobility of Me and Al ions along the grain boundaries and the surfaces of the internal pores of the-Al₂O₃ support, when steam is present.     

A Cu/Zn/Al/Zr Fibrous Catalyst that is an Improved CO<Subscript>2</Subscript> Hydrogenation to Methanol Catalyst

A series of Cu/Zn/Al/Zr CO₂ hydrogenation to methanol catalysts containing different ratios of Al/Zr were prepared using a co-precipitation procedure. SEM, TEM, and XRD characterization showed that all the catalysts comprised crystallites in a fibrous structure and their Cu/Zn crystallite dispersions were better than that of a commercial (COM) catalyst. It is suggested that the high dispersion and stability of the Cu/Zn crystallites due to the fibrous structure enhanced CO₂ hydrogenation, and the added Zr component further improved the catalyst. A 5% Zr addition gave a methanol space time yield 80% higher than that on the COM catalyst.     

Cu/Zn比对CuO/ZnO/ZrO_2催化CO_2加氢合成甲醇性能的影响

研究了不同Cu/Zn摩尔比对CO2加氢合成甲醇催化性能的影响。采用草酸凝胶共沉淀法制备了一系列不同Cu/Zn摩尔比的Cu O/Zn O/Zr O2催化剂,考察不同温度及Cu/Zn摩尔比对催化性能的影响,并结合X射线衍射(XRD)、N2物理吸附、程序升温还原(H2-TPR)和程序升温脱附(H2/CO2-TPD)技术对催化剂的结构和性质进行表征。结果表明:适宜的Cu/Zn摩尔比可以提高催化剂的反应性能。在513 K,2.0 MPa,n(H2)/n(CO2)=3/1和GHSV=4 800 h-1反应条件下,当R(Cu/Zn)=4时,Cu O/Zn O/Zr O2催化剂反应性能最好,CO2转化率高达17.8%,甲醇选择性高达67.8%。