A novel soft-switching high-frequency transformer isolated three-phase AC-to-DC converter with low harmonic distortion

A high-frequency transformer isolated, fixed-frequency, 3-/spl phi/ single-stage ac-to-dc converter using a boost-integrated bridge converter that employs a new gating scheme is proposed. This converter enjoys natural power factor correction with low line current harmonic distortion and symmetric high frequency voltage and current waveforms while ensuring zero-voltage switching for all the switches for a wide variation in load and line voltage. Various operating modes of the converter are presented and analyzed. Based on the analysis, design curves are obtained and an optimum design is given. A design example is presented. Results obtained from SPICE simulation and a 500 W output experimental prototype are given to verify the performance of the proposed converter for varying load as well as line voltage.     

Optimum design of a high-power, high-frequency transformer

A procedure for optimum design of a high-power, high-frequency transformer is presented. The procedure is based on both electrical and thermal processes in the power transformer and identifies: (a) the VA-rating of ferrite cores in relation to the operating frequency; (b) the optimum flux density in the core; and (c) the optimum current densities of the windings providing maximum transformer efficiency. Since the transformer is the major contributor to the volume and weight of the power supply, the results of transformer analysis can be used for entire power supply optimization as well. Two high-power, high-frequency transformers are optimally designed, built, and tested. Practical results show good agreement with the theory     

Analysis and design of electronic transformers for electric powerdistribution system

A transformer performs many functions such as voltage transformation, isolation and noise decoupling, and it is an indispensable component in electric power distribution systems. However, at low frequencies (60/50 Hz), it is a bulky and expensive component. In this paper, the concept of electronic transformers is further extended and explored for its suitability in power distribution systems. It should be noted that from the input/output behavior, the electronic transformer and the conventional transformer are identical. Possible topologies employing static converters connected on the primary and secondary sides are explored to realize high-frequency operation of the magnetic core. To assist the commutation process, a four-step switching has been developed which does not require the use of snubbers. Reduced size, losses, higher efficiency, and better voltage regulation are some of the advantages of this approach. A 10 kVA design example along with experiment results are discussed. It is shown that a transformer designed with a conventional grain-oriented silicon-steel core can process three times the power at 1 kHz operating frequency as compared to 60 Hz. The proposed method is scalable in voltage/current with the currently available insulated gate bipolar transistor (IGBT) devices connected in series without special snubbers     

Series-parallel resonant UPS with capacitive output DC bus filter for powering HFC networks

This paper presents a single high-frequency transformer full isolated uninterruptible power supply based on series-parallel resonant converters for powering hybrid fiber-coaxial networks. The proposed UPS provides galvanic isolation for the load and the battery, and operates with high input power factor while producing a trapezoidal output voltage waveform either at 60 Hz or at 1 Hz. Small size and light weight are achieved without penalizing the overall efficiency by operating at high frequency and by ensuring zero voltage switching (ZVS) under the different operating conditions. In addition, it is demonstrated that by using a capacitive output DC bus filter it is possible to reduce the current stresses during the backup mode by the appropriate selection of the transformer turns ratio. A design procedure for the selection of the key resonant circuit parameters is developed and exemplified. Experimental results obtained from a laboratory prototype demonstrate the overall performance of the system.     

Analysis, design, and optimization of a secondary-side resonantconverter operating in the discontinuous capacitor voltage mode

A high-frequency link parallel resonant DC/DC power converter (PRC) operating in the lagging power factor mode with the resonating capacitor on the secondary side of the high-frequency (HF) transformer is analyzed for operation in the discontinuous capacitor voltage mode (DCVM) using a state-space approach. Converter equations are solved for operation under steady-state condition. Based on the analysis, design curves are obtained for DCVM operation. A method of obtaining the optimum operating point under certain constraints for DCVM operation is developed and is used to develop a simple design procedure. Experimental results obtained with a MOSFET-based 1 kW PRC are presented to support the theory     

基于电流纹波率反激式变压器导通模式的分析

提出了利用电流纹波率设计反激式变压器和判别其导通模式的方法,用该方法导出了反激式变压器从CCM进入DCM模式的数学式,用MATLAB计算并分析了输入电压、负载电流及反射电压对导通模式的影响。设计了一款反激式开关稳压电源,测量了变压器的电流波形。实验表明,测量结果与推导的数学式相符,用电流纹波率设计反激式变压器比传统的波形系数更直观和便于测量。     

高频反激变压器绕组模型优化设计

反激变换器中高频变压器是核心部件,其效率直接关系到变换器的效率,因此优化设计高频变压器就成为提高效率的关键。通过对反激变压器绕组采用不同结构时所带来不同的涡流损耗和漏感进行分析,得到本文所设计绕组结构二维模型。利用有限元分析软件进行数值仿真,获得的数据证明此模型是可行的。制作出实验样机对其进行实验比较,验证了所设计的高频变压器绕组结构合理,漏感小,效率高,输出的电压的谐波含量低。     

Asymmetrical pulse-width-modulated resonant DC/DC convertertopologies

This paper presents asymmetrical pulse-width-modulated (APWM) DC/DC resonant converter topologies that exhibit near-zero switching losses while operating at constant and very high frequencies. The converters include a bridged chopper to convert the DC input voltage to a high-frequency unidirectional AC voltage, which in turn is fed to a high-frequency transformer through a resonant circuit. The bridged chopper has two switches that alternately conduct. The duty cycles of the conduction of the switches are complementary with one another and are varied to control the output voltage. Three resonant circuit configurations suitable for this type of control are presented. Frequency domain analysis of the converter is given, and performance characteristics are presented. Experimental results for a 48-5 V, 30 W converter show an efficiency of 88% at a constant operating frequency of 1 MHz     

A double ZVS-PWM active-clamping forward converter: analysis,design, and experimentation

This paper presents an isolated DC-DC converter based on two ZVS-PWM active-clamping forward converters connected in series and coupled by a single high-frequency transformer. The proposed converter features no switching losses from no-load to full-load operation and low conduction losses. This converter is suitable for high input voltage (>400 VDC) and high power applications. Operation principles, theoretical analysis and design example, are presented, as well as experimental results taken from a 3 kW laboratory prototype     

Analysis and design of a parallel resonant converter including theeffect of a high-frequency transformer

A high-frequency (HF)-link DC-DC parallel resonant converter (PRC) operating above resonance is analyzed using the state-space approach. The analysis includes the effect of the leakage and magnetizing inductances of the high-frequency transformer. Steady-state solutions are derived and used to obtain the design curves. A method of obtaining an optimum operating point under certain constraints is developed and used as the basis of a simple design procedure. The analysis shows that including an HF transformer introduces a new mode of operation in between the two general steady-state modes. Experimental results obtained with a MOSFET-based PRC for three different transformer turns ratios are presented to support the theory. Efficiencies of about 89% were obtained for 985 W, 115 V, and 230 V output converters, whereas an efficiency of about 86% was obtained for a 15 V, 63 A converter. It was observed that the introduction of the transformer considerably affected the performance, especially in the case of low output voltage and large load current converters     

A theoretical analysis and experimental confirmation of the optimally loaded and overdriven RF power amplifier

Although the conventional Class B approach to RF amplifier design yields high output power and reasonable collector efficiency (78.5 percent at maximum output power), neither the power nor the efficiency are optimum, and both are dependent on RF drive level. This paper presents an analysis of appropriately selected collector voltage and current waveforms which determine the load impedance at the fundamental and harmonically related frequencies; these conditions define the ClassB "optimum efficiency" case with 100 percent collector efficiency and 1.27 times the conventional Class B value of output power. If the RF drive level is increased, and the collector voltage and current waveforms are appropriately selected so that the amplifier is overdriven, a different load impedance is determined; these conditions define the "optimum power" case with 1.46 times the conventional Class B value of output power and 88 percent collector efficiency. The "optimum power" case has the added advantage that the output power and collector efficiency are essentially constant over a predetermined range of drive level. Finally, the theory is verified by the construction and testing of a UHF power amplifier having a power output of 46 watts and an over-all dc to RF conversion efficiency of 65 percent with a 1 dB for 10.5- dB insensitivity of output power to RF drive.     

Effects of the collector current fall time on the class E tuned power amplifier

Presents the equations governing the operation of the amplifier when the collector current fall time during the on-to-off transition of the transistor is an appreciable fraction of the signal period. A current-source model of the transistor with a linearly decreasing collector current during the fall time is used. The following basic amplifier parameters are determined: the waveforms of the collector current, the collector-to-emitter voltage, the instantaneous power dissipated in the transistor, the optimum values of the load-network components, the output power, the power-output capability, and the collector efficiency. The decrease of the collector efficiency is e.g. 10 percent at 60/spl deg/ fall time. Experimental results are also given. The author shows the behavior of the class E amplifier at higher operating frequencies and provides more accurate circuit design procedure.     

A Practical, Accurate and Very General Core Loss Model for Nonsinusoidal Waveforms

Nonsinusoidal voltage waveforms are quite common in high frequency power conversion magnetics. Low frequency nonsinusoidal waveforms are also common in ac motor applications with waveforms such as pulsewidth modulation and six-step. Previous attempts to model these losses, based on the Steinmetz equation, can work only in a limited range of frequencies, flux density excitations, and waveforms. In this paper, we present a very practical, yet very general and accurate model, for core loss calculations in case of nonsinusoidal voltage waveforms. We show the model is equally applicable to low and high frequencies, metallic as well as nonmetallic (e.g., ferrites) core materials, by comparing the model prediction with measured data for various waveforms, frequencies, and flux densities. The model can be used for the design of high frequency transformers and inductors for use in switched mode power supplies. The model can also be used for ac motors where it is hard to estimate "derating factor" and to avoid uncontrolled temperature rise     

A high-frequency forward DC/DC converter topology with transformerflux balancing capability

The analysis and design of a high-frequency forward DC/DC power converter topology with transformer flux balancing capability is presented. The converter utilizes a main switch for load current commutation and an auxiliary switch for transformer flux balancing. Moreover, the converter topology provides the means to recover the energy associated with the parasitic inductances of the circuit components, thus yielding high efficiency and allowing for high operating frequencies. Experimental results for a 1 kW, 20 kHz prototype unit are presented     

Analysis and design of continuous class-E power amplifier at sub-nominal condition

The continuous class-E power amplifier at sub-nominal condition is proposed in this paper. The class-E power amplifier at continuous mode means it can be high efficient on a series matching networks while at sub-nominal condition means it only requires the zero-voltage-switching condition. Comparing with the classical class-E power amplifier, the proposed design method releases two additional design freedoms, which increase the class-E power amplifier’s design flexibility. Also, the proposed continuous class-E power amplifier at sub-nominal condition can perform high efficiency over a broad bandwidth. The performance study of the continuous class-E power amplifier at sub-nominal condition is derived and the design procedure is summarised. The normalised switch voltage and current waveforms are investigated. Furthermore, the influences of different sub-nominal conditions on the power losses of the switch-on resistor and the output power capability are also discussed. A broadband continuous class-E power amplifier based on a Gallium Nitride (GaN) transistor is designed and testified to verify the proposed design methodology. The measurement results show, it can deliver 10–15 W output power with 64–73% power-added efficiency over 1.4–2.8 GHz.     

Efficient resonant power conversion

The DC analysis of a series-resonant converter operating above resonant frequency is presented. The results are used to analyze the current form factor and its effect on the efficiency. The selection of the switching frequency to maximize the efficiency is considered. The derived expressions are generalized and can be applied to calculations in any of the switching modes for a series-resonant circuit. For switching frequencies higher than the resonant frequency, an area of more efficient operation is indicated which will aid in the design of this class of converters and power supplies. It is pointed out that (especially for power MOSFETs where ohmic losses dominate) it is more attractive to select switching frequencies that are higher than the resonant frequency because of the possibility of nondissipative snubbers. Slowing down the rise of the gate voltage and, hence, the slow decrease of ON resistance during turn-on is also not a drawback to high-frequency switching. Because of this safer operation, the standard intrinsic diode of the power MOSFET could be used at high frequencies instead of the more expensive FREDFET     

Exact analysis of class E tuned power amplifier with only one inductor and one capacitor in load network

Presents an exact analysis of that amplifier, an accurate and simple design procedure, and experimental results which confirm the theoretical analysis. The following performance parameters are determined for optimum operation with any switch duty ratio: the current and voltage waveforms, the peak values of collector current and collector-to-emitter voltage, the output power, the power-output capability, and the component values of the load network. The output harmonic spectrum is given for several values of switch duty ratio. The transistor power losses and collector efficiency are also estimated. The measured collector efficiency was over 95 percent with 3 W output power at 1 MHz, using a BSX60 TO-39 transistor.     

Design of a 1-MHz LLC Resonant Converter Based on a DSP-Driven SOI Half-Bridge Power MOS Module

In this paper, the design of a 1-MHz LLC resonant converter prototype is presented. Aiming to provide an integrated solution of the resonant converter, a half-bridge (HB) power metal oxide semiconductor (MOS) module employing silicon-on-insulator technology has been designed. Such a technology, which is suitable for high-voltage and high-frequency applications, allows enabling HB power MOSFET modules operating up to 3MHz with a rated voltage of 400V. The power device integrates the driving stages of the high-side and low-side switch along with a latch circuit used to implement over-voltage/over-current protection. The module has been designed to be driven by a digital signal processor device, which has been adopted to perform frequency modulation of the resonant converter. By this way, output voltage regulation against variations from light- to full-loaded conditions has been achieved. The issues related to the transformer design of the LLC resonant converter are discussed, too. Owing to the high switching frequency experienced by the converter, 3F4 ferrite cores have been selected for their low magnetic power losses between 0.5 and 3 MHz and core temperatures up to 120degC. The resonant converter has been designed to operate in an input voltage range of 300-400V with an output voltage of 12V and a maximum output power of 120W. Within these design specifications, a performance analysis of the LLC converter has been conducted, comparing the results obtained at the switching frequencies of 500kHz and 1MHz. A suitable model of the LLC resonant converter has been developed to aid the prototype design.     

Optimisation of the number of IGBT devices in a series-parallel string

High-power semiconductor switches can be realised by connecting existing devices in series and parallel. The number of devices in series depends on the operating voltage of an application and the individual device voltage rating. For a given application, the use of higher voltage rated IGBTs leads to a fewer number of devices and vice versa. The total power loss of the series string equals to the sum of individual IGBT power losses and total loss increases with the increase in operating frequency. The level of increase in power loss depends on the device characteristics. For high current operation, the minimum number of devices depends on the current rating of individual device. In this paper, series IGBT string of six 1.2 kV, four 1.7 kV, two 3.3 kV and a single 6.5 kV IGBTs are simulated for a 4.5 kV/100 A application and power losses are analysed for different frequencies and duty cycles. This power loss analysis is extended for commercial IGBTs to compare the simulation results. The number of devices for minimum power loss depends on operating frequencies and power savings are significant both at low and high frequencies. In addition to the power losses, the other important issues in optimising the number of IGBTs are described in this paper. When IGBT modules are connected in parallel the principle of derating is applied to obtained reliable operation. This is explained with some examples.     

基于DSP的激光电源恒流数字控制研究

介绍了一种高频串联谐振充电的固体脉冲激光电源及其数字化控制恒流充电技术。它具有电流恒定、电压线性上升、充电精度高等优点。详细分析了谐振充电电路的工作原理,给出了基于DSP的脉冲激光电源的恒流充电设计方法,控制策略,设计实例及仿真波形。