Mass transport analysis in perforation-mediated modified atmosphere packaging of strawberries

A space-and-time dependent mathematical model was developed to predict O₂, CO₂, N₂ and H₂O concentration in perforation-mediated polymeric packages during cold-storage of strawberries. The numerical solution of the corresponding mathematical model was obtained by applying the finite element method (FEM). The problem was solved in a domain corresponding to the headspace of a package augmented by the total void spaces of the contained bulk produce and for realistic boundary conditions. Transport of O₂, CO₂, N₂ and H₂O was modelled based on Maxwell–Stefan equations for gas transport through packaging’s headspace and on Fick’s law for diffusion through the micro-perforated packaging. The model predictions were tested against published experimental data of O₂ and CO₂ concentrations in modified atmosphere packaging storage of strawberries and the agreement is satisfactory. As for reaching the recommended in the literature gases concentrations for strawberry storage, the model predictions revealed that the tested micro-perforated polypropylene packaging combined with the adopted storage conditions are marginally adequate. To this end, the theoretical findings are suggestive of improvements, in terms of material properties, especially with regard to the permeability of the polymeric packaging film.     

Elucidation of colour development and microstructural characteristics of Allium sativum fumigated with acetic acid

It has been well known that the greening of Allium sativum cloves could be formed after immersed in acetic acid solution. Nonetheless, no investigation was reported on colour development of A. sativum in response to acetic acid vapour until now. In this study, the brief exposure of A. sativum to acetic acid vapour (200–400 ppm) was combined with controlled atmosphere (5%, 20% and 80% CO₂) packaging storage to break cell membrane and green garlic. The garlic bulbs were fumigated with acetic acid before controlled CO₂ atmosphere packaging for 25 days at 4 °C. Fumigation with 200 ppm acetic acid followed by high CO₂ atmosphere packaging (80% CO₂) facilitated the garlic greening. It was also verified that γ‐glutamyl transpeptidase was involved in garlic greening in present study, and the compromise of glacial acetic acid vapour fumigation and CO₂ gas atmosphere in package stored at low temperature could result in garlic greening as well.     

Use of hyperspectral imaging for evaluation of the shelf-life of fresh white button mushrooms (Agaricus bisporus) stored in different packaging films

The shelf life of mushrooms packaged using different polymer top-films (PVC, PET with different levels of perforations) was investigated using hyperspectral imaging (HSI). Packaged mushrooms were stored at 4 ± 0.2 °C for 14 days and weight loss, Hunter L, a, b values, maturity index and in-pack gas composition (% CO₂ and O₂) were also measured. The results obtained showed that the PET film perforated with small holes (1 mm in diameter) was generally superior in terms of maintaining overall mushroom quality. Regression models were built to correlate HSI data with measured quality parameters. Prediction maps were generated from hyperspectral data to show the model performance at pixel level. Results presented in this work show hyperspectral imaging can be used to evaluate the effect of different packaging systems on mushroom quality and that perforated PET packaging film is a viable alternative to the conventional PVC packaging, facilitating an increase in shelf life from 10 to 14 days.Industrial relevanceThe present study demonstrates HSI can be used for rapid evaluation of mushroom quality facilitating non-destructive evaluation of the effect of packaging systems on mushroom shelf-life. In addition, this work suggests an effective packaging solution to extend shelf life of mushrooms during storage. The proposed solution potentially improves the packaging recyclability as the same polymer material (PET) is used for the tray and top film, compared to conventional mushroom packaging where PVC is used for the top film and polypropylene (PP) for the tray.     

Wheat gluten-coated papers for bio-based food packaging: Structure,surface and transfer properties

The objective of the present work was to understand how the structural, surface, water vapour and gas barrier properties of wheat gluten (WG) coated paper could be influenced by the features of paper. For this purpose, a surface treated paper (TP) and an untreated paper (UTP) were compared. Penetration of WG-coating into the bulk of paper was more pronounced in UTP than TP. This led to the formation of a significant junction zone resulting in an interpenetrated structure for WG–UTP, suggesting a composite-like structure, while a bi-layer one was obtained for WG–TP. Differences in WG penetration were related to the hydrophilicity, roughness and porosity of the paper used. Even though the extent of penetration did not greatly affect the surface properties (water and oil resistance), the transfer properties (water vapour, O₂ and CO₂) of WG-coated papers were significantly improved when WG-coating highly penetrated: while the WG–TP behaved as a micro-perforated material, the WG–UTP behaved as WG-film.     

Effect of nanocomposite-based packaging on storage stability of mushrooms (Flammulina velutipes)

In this study, a polyethylene (PE) packaging material that contained nano-Ag, nano-TiO₂, nano-SiO₂, and attapulgite was prepared and its effect on storage stability of mushrooms (Flammulina velutipes) was investigated. The results showed that the nanocomposite-based packaging material (Nano-PM) regulated oxygen and carbon dioxide level, eliminated ethylene and inhibited the growth of microbes, which is a benefit on preservation quality of mushrooms, compared to the normal PE material (Normal-PM). After 14 days of storage, mushroom weight loss, mushroom cap opening, stipe elongation and respiration of Nano-PM stored mushroom were significantly (P < 0.05) inhibited. Furthermore, treatment with the Nano-PM improved the retention of vitamin C, soluble protein, and total soluble solids contents of F. velutipes. The results therefore are promising for the preservation of F. velutipes in order to expand its shelf life and improve its preservation quality by use of this Nano-PM.Industrial relevanceFlammulina velutipes, also named as golden needle mushroom, is one of the most popular edible mushrooms worldwide. Its production and consumption ranked the fourth place among all edible mushrooms in the world. However, fresh golden needle mushrooms are highly perishable. Therefore, preserving freshness of the mushrooms is the main objective of postharvest technology. In the present study, we developed a new type of effective and economic nanoparticle packaging materials and applied it to mushroom preservation. A local company (Jiangsu Tianfeng Biological Technology Co., Ltd) producing mushrooms has started to use this nano-preservation technology during the postharvest transportation and sales. In conjunction with the results of present research, we suggests that nano-composite based packaging materials is a good way for preserving fresh mushrooms and has the potential to be commercialized.     

Evaluation of MAP engineering design parameters on quality of fresh-sliced mushrooms

Modified atmosphere packaging (MAP) relies on the interplay between product-respiration and package-film-permeability with the aim of maintaining initial quality and extending shelf-life of fresh produce. This work evaluates the effect of MAP engineering design parameters (amount of product, number of perforations and weight of CO₂ scavenger) on quality of sliced mushrooms. Sliced button mushrooms were packed in a tray, covered with cellophane film, and stored at 10 °C for 3 days. Headspace gas composition and chemical and physical quality parameters (weight loss, pH, firmness and colour) were measured throughout the storage period. All design parameters produced a significant effect (p < 0.05) on quality. Addition of CO₂ scavenger in the package increased the deterioration of mushrooms. MAP optimisation design requires consideration of mushroom weight and number of film perforations. The optimal conditions found were 110 g of sliced mushrooms and 2 perforations (0.33 mm diameter) which led to an equilibrium gas composition of 3.6% O₂ and 11.5% CO₂, after 3 days of storage at 10 °C.     

Physical and Mechanical Properties of Biobased Materials Starch,Polylactate and Polyhydroxybutyrate

Commercial and semi‐commercial biobased materials (Polylactate, PLA, polyhydroxy‐butyrate, PHB, wheat starch and corn starch) were investigated. Physical and mechanical characterisation (tensile strength, elongation, tear strength, compression, gas permeability (CO₂ and O₂) and water vapour permeability (WVP)) was examined. Tests on both films and cups show potential use of these materials for primary food packaging, especially PLA and PHB. An interesting O₂:CO₂ permeability ratio (1:7 to 1:12) was seen, which make these materials suitable for packaging of food with high respiration. The mechanical properties were comparable to conventional materials such as polyethylene (PE) and polystyrene (PS). The WVP measured on films ranged from 12.6 to 18.6 [g H₂O/(m² ? 24h)], and on cups the range was 2.2 to 10.5 [g H₂O ? 700 μm/(m² ? 24h)]. The WVP for the starch‐based materials seems to be the most crucial parameter, and needs improvement if these materials are to be used as food packaging.     

Microbiological,physical and chemical characteristics of freshwater prawns (Macrobrachium rosenbergii) in modified‐atmosphere packaging

This study evaluated the influence of packaging atmosphere (air versus 50% N₂/50% CO₂) on microbiological (mesophiles, psychrotrophs), physical (gas measurement) and chemical (pH, total volatile basic nitrogen [TVB‐N], NH₃, H₂S and biogenic amines) parameters in freshwater prawns during storage at 0 ± 1 °C for 240 h. To select the most appropriate packaging, 21 batches of each treatment were analysed. Both the packaging permeability and the combination of gases affected the shelf life, but the modified‐atmosphere packaging (MAP) was more efficient than air packaging, increasing the shelf life by 40 h. The parameters of pH and TVB‐N showed no statistical difference between the two atmosphere conditions all along the storage period. The biogenic amine agmatine showed potential for use as a quality indicator due to the increased concentration during storage. In further studies, this amine can be applied as an indicator for public health issue.     

Modelling the effect of gas composition on the gas exchange rate in Perforation-Mediated Modified Atmosphere Packaging

Modified Atmosphere Packaging (MAP) relies on modification of the atmosphere inside a package, achieved by the natural interplay between the respiration of the product and the transfer of gases through the package. Polymeric films are the most usual packaging material but because of the increase in the consumption of fresh-cut products with a higher respiration rate and higher tolerance to CO₂, alternative materials are being investigated. The perforation-mediated package is one of those alternatives, where the regulation of the gas exchange is achieved by single or multiple tubes that perforate an otherwise impermeable packaging material. From an engineering point of view, the transport of gases through perforations is a complex phenomenon that involves diffusion gradients together with co-current transport of multiple species, with oxygen entering the package and carbon dioxide leaving it. The influence of one species transport in the other has not been studied so far. The objective of this work was to analyse the effect of initial concentration of CO₂ on the effective mass transfer coefficients of O₂ (K_O2) and CO₂ (K_CO2) in perforation-mediated MAP. K_O2 ranged from (6.99 ± 0.05) × 10⁻⁸ (m³ s⁻¹) to (28.50 ± 0.01) × 10⁻⁸ (m³ s⁻¹) and for K_CO2 from (6.45 ± 0.04) × 10⁻⁸ (m³ s⁻¹) to (28.32 ± 0.01) × 10⁻⁸ (m³ s⁻¹). On average K_O2 decreased by approximately 15% with an increase of CO₂ initial concentration from 25% to 100%. K_CO2 was insensitive to the composition of the gas mix. The permeability ratio (β) varied from 0.73 ± 0.01 to 1.34 ± 0.01. A mathematical model considering the co-current effect of CO₂ flux on the gas exchange rate for O₂ was developed. These results suggest that there is a significant drag effect in the gas exchange process that should be taken into consideration when designing perforation-mediated MAP.     

Antimicrobial compression-moulded wheat gluten films containing potassium sorbate

Antimicrobial glycerol-plasticized wheat gluten (WG) films containing potassium sorbate (PS) were successfully produced by compression moulding; a thermoplastic process involving high temperature and high pressure. Antifungal properties of the films were tested against Aspergillus niger and Fusarium incarnatum by the agar diffusion assay. The results indicated that films containing more than 10 wt.% PS showed antimicrobial activity against A. niger while films containing 2.5 wt.% or more of PS showed antimicrobial activity against F. incarnatum. It was also found that when the film was exposed to an absorbing medium (the agar solution), most of the PS was released, an interesting feature for edible active packaging. Despite the loss, a very promising result was that, without seeding of spores, the films resisted microbial growth for at least one week when the films were left in the agar solution. X-ray diffraction and field emission scanning electron microscopy revealed that the PS crystals were dissolved in the wheat gluten material. In addition to the antimicrobial properties, dynamic mechanical, tensile, PS loss, water vapour transmission rate and oxygen permeability data also indicated that PS acted as a plasticiser in the wheat gluten film.     

Preservation of precut white cheese by modified atmosphere packaging

Effects of modified atmosphere packaging (MAP) on storage stability and quality of precut fresh and aged white cheese were investigated. Fresh or aged white cheese was cut into small cubes and packaged in five different atmospheres [0% O₂ + 0% CO₂ + 100% N₂ (MAP1), 10% O₂ + 0% CO₂ + 90% N₂ (MAP2), 0% O₂ + 75% CO₂ + 25% N₂ (MAP3), 10% O₂ + 75% CO₂ + 15% N₂ (MAP4) and aerobic (air)]. Control samples were packaged in brine and vacuum for fresh and aged white cheese, respectively. Changes in gas composition, total plate count, lactococci, lactobacilli, yeast and mould counts, proteolysis, lipolysis, pH, colour, texture and sensory properties were investigated during refrigerated storage. The best packaging treatment for the fresh cheese was MAP3, as it inhibited mould growth and protected the hardness. MAP2 can be recommended for the packaging of the aged cheese, as it decreased lipolysis.     

Secondary metabolism associated with softening of shiitake mushroom (Lentinula edodes) induced by O2 depletion and CO2 accumulation

It is difficult to preserve fresh shiitake mushroom (Lentinula edodes (Berk.) sing) partly because of the rapid deterioration of texture (softening or lignification). In this study, we developed a storage model in which tissue softening was induced to analyse the relationship between changes in firmness and alterations in cell wall chemical components as well as their metabolism. The results showed that the treatment group accumulated more CO₂ and contained less O₂ because of the poorer permeability in package. The contents of glucan and chitin in the treatment group decreased from 241.3 ± 13.2 mg g^?1 and 46.3 ± 1.2 mg g^?1 to 157.3 ± 11.2 mg g^?1 and 18.0 ± 1.0 mg g^?1 (P < 0.05) with the accumulation of CO₂. The activities of major cell wall degradation‐related enzymes were enhanced in the softening model, and the expression levels of major genes that encode enzymes related to cell wall degradation were upregulated. Our results suggested that the softening of shiitake mushrooms induced by high CO₂ was associated with the degradation of polysaccharides and glycosaminoglycan and that these changes were systematically regulated by alterations in the activities and expression levels of related enzymes and genes.     

Gas exchange dynamics in modified atmosphere packaging of soft cheese

Modified Atmosphere Packaging (MAP) is a shelf-life extension technique that has been widely applied to horticultural, meat and dairy products. It relies on the interaction between product, packaging material and environment, which determines the gas composition inside the package at steady state. Therefore, MAP design needs to take into consideration O₂ consumption and CO₂ production rates of the product and the mass transfer coefficients for the gas exchange through the packaging material and how they are affected by environmental factors such as storage temperature. In this work, a mathematical model was developed for designing MAP systems for a soft cheese (camembert-type). The model was used to evaluate the effect of perforations on O₂ and CO₂ concentrations of package containing cheese, at constant and varying storage temperatures. The predicted gas composition was compared with those obtained experimentally at 293 and 285 K with packages having different numbers of perforations (1), (2) and (3). Experimental values of gas composition observed at steady state with one perforation were 0.050 and 0.148 (v/v) at 285 K for O₂ and CO₂ respectively, and 0.003 and 0.207 (v/v) at 293 K. Gas composition was found to take values between 0.009–0.058 for O₂ and 0.154–0.200 for CO₂, when the packages with a single perforation were exposed to storage temperature varying between 285 and 293 K during 14 days of storage. The model developed was able to accurately predict the gas exchange dynamics of the package throughout the storage period whether the temperature of storage was constant or not.     

The effect of fatty acid content on water vapour and carbon dioxide transmissions of cellulose-based edible films

Water vapour and CO₂ transmissions of methyl cellulose (MC)-based edible films with varying amounts of the fatty acids, stearic acid (SA), palmitic acid (PA) and lauric acid (LA) were studied and the results were compared with those obtained for a film without added fatty acid. Water vapour transmission rate (WVTR), water vapour permeance (WVPN) and water vapour permeability (WVP) values of films were determined by measuring the amounts of water vapour transmitted through the film and then adsorbed on anhydrous CaCl₂ as a function of time, using a static method. A recently-developed static method which utilises ascarite to adsorb carbon dioxide transmitted through the film was employed for the determination of carbon dioxide transmission rate (CO₂TR), carbon dioxide permeance (CO₂PN) and carbon dioxide permeability (CO₂P) of films. Among the three fatty acids studied, SA was found to be the most effective in decreasing both the water vapour and the CO₂ transmissions of films. In general, it was observed that WVTR, WVPN and WVP values of films decreased with increasing fatty acid content in the film composition. CO₂ transmission parameters also decreased with increasing SA and PA contents but increased with increasing LA content of films.     

Utilization of Galactomannan from Gleditsia triacanthos in Polysaccharide-Based Films: Effects of Interactions Between Film Constituents on Film Properties

The objective of this work was to evaluate the effect of the concentrations of Gleditsia triacanthos galactomannan and glycerol and the presence of corn oil in the physical properties of edible films. The influence of interactions between those constituents on films’ permeability to gases (water vapour, CO₂ and O₂), solubility in water, mechanical properties and colour was evaluated. The effects of those variables were analysed according to a 2³ factorial design; regression coefficients were used to understand the influence of each variable (factor) on the studied properties, and a multifactor model was developed. Results show that galactomannan concentration is the most significant factor affecting the studied properties; moreover, the increase of plasticizer concentration and the presence of oil showed to be the most influent in the particular cases of solubility and transport properties (water vapour permeability and O₂ permeability), respectively. These results show that galactomannan films’ properties can be tailored to allow their use as alternative to non-biodegradable, non-edible packaging materials.     

Influence of temperature and packaging on physiological and chemical profiles of imported litchi fruit

The aim of this study was to detail the physiological and biochemical changes in non-adulterated and commercially-treated litchi fruit stored in different packaging films under different storage temperatures. Litchi fruit cv. Mauritius treated with either SO₂ and acid (commercially-treated fruit), or free from both SO₂ and acid (non-adulterated fruit), were imported from Israel and packed using two different packaging films viz. micro-perforated polypropylene or PropaFresh™ PFAM, or stored unwrapped, at 5 or 13 °C for 11 days. Both CO₂ and ethylene concentrations were lower in commercially-treated fruit and at storage of 5 °C but higher in PropaFresh™ PFAM films. Weight loss was least in commercially-treated fruit wrapped with PropaFresh™ PFAM at 5 °C. Non-adulterated fruit wrapped in PropaFresh™ PFAM had higher individual aril sugars and organic acids whilst commercially-treated fruit retained higher concentrations of anthocyanins. These results indicate that PropaFresh™ PFAM packaging at 5 °C could be used to maintain postharvest quality in both commercially-treated and non-adulterated litchi fruit.     

Modified atmosphere influences aflatoxin B1 contamination and quality of peanut (Arachis hypogaea L.) kernels cv. Khon Kaen 84-8

Storage of ‘Khon Kaen 84-8’ peanut kernels in laminated bags (Low density polyethylene (LDPE)/Nylon) (20×30 cm; 120 μm thickness) under different packaging atmospheres had effect on quality, fungal occurrence and aflatoxin B₁ (AFB₁) contamination. During fifteen week storage, peanuts (6.4% moisture content) were kept under different packaging atmospheres with some inoculated (Inoc.) and without (Non-Inoc.) aflatoxin producing fungus Aspergillus flavus. The treatments include; 100% CO₂+Inoc., 100% N₂+Inoc., vacuum + Inoc., Air + Inoc., and Air + Non-Inoc. packed with only ambient air. The storage room conditions were a temperature of 29±2 °C and 70 ± 5% r. h. Mycobiota occurrence, AFB₁ level, moisture content, lipase activity, free fatty acids and rancidity (Thiobarbituric acid; TBA value) were investigated. A total of five major fungi were identified with four storage fungi and one field fungus; Rhizopus stolonifer, Aspergillus niger, A. flavus, Penicillium spp., and Fusarium spp., respectively. Packaging in 100% CO₂+Inoc. significantly repressed the fungal occurrence especially A. niger while all other packaging atmospheres suppressed proliferation of both R. stolonifer and Penicillium spp. The peanuts kept in vacuum + Inoc. package revealed AFB₁ level below detection limit (0.4 μg/kg). Peanut kernels in 100% CO₂+Inoc. packaging atmosphere maintained an acceptable color indicated by L* and a* values, as well as the color change (ΔE) compared to other treatments. Different packaging atmospheres showed variable results in relation to the free fatty acids level with packaging under 100% N₂ revealing the lowest. Subsequently, 100% N₂ packaging atmosphere relatively inhibited rancidity occurrence in peanut kernels during storage. The results of this study portray that 100% CO₂, 100% N₂ and vacuum packaging atmosphere could have a potential to suppress occurrence of mycobiota, maintain peanut kernel quality in relation to color and lipid oxidation, and as well curtail AFB₁ contamination respectively, for fifteen weeks or more given the quality of kernels at the end of storage.     

Effect of modified atmosphere packaging on quality factors and shelf-life of surface mould ripened cheese: Part I constant temperature

In the present study, packaging of a surface mould ripened cheese under 2 atm: MAP-A (0% O₂, 27 ± 6% CO₂) and MAP-B (2 ± 1% O₂, 19 ± 2% CO₂) was studied at 12 °C and the results were compared with the existing commercial packaging system (wrapped with waxed paper and inserted in cardboard box). Quality parameters such as colour, texture, pH and moisture content were evaluated after 0, 7 and 14 days of storage, together with a sensory evaluation. Tuckey test and principal components analysis showed that after 14 days of storage, the best conditions for the preservation of the cheeses corresponded to MAP-B. The predicted shelf-life was found to be 14, 6 and 17 days for control, MAP-A and MAP-B respectively. It was concluded that modified atmosphere packaging of surface mould ripened cheese with low levels of O₂ (1-3%) and relatively high levels of CO₂ (17-21%) can be used to extend the shelf-life of soft cheese; however the package has to be suitably designed, as total loss of O₂ (as in MAP-A) would shorten the shelf-life.     

The effect of modified atmosphere packaging on the microbiological,physical, chemical and sensory characteristics of broadtail squid (Illex coindetii)

The aim of this work was to evaluate the effect of various atmosphere compositions (20% CO₂/80% N₂ for modified atmosphere packaging (MAP) 1, 50% CO₂/50% N₂ for MAP 2, 70% CO₂/30% N₂ for MAP 3 and vacuum packaging) on the microbial (mesophiles, psychrophiles, Pseudomonas spp., Brochothrix thermosphacta and Enterobacteriaceae), physical, chemical [trimethylamine (TMA) and total volatile basic nitrogen (TVBN)] and sensorial characteristics of broadtail squid (Illex coindetii) stored for 10 days at 2 ± 1 °C. All microbial populations were severely restrained by MAP 3 with the exception of Enterobacteriaceae, which seemed to take advantage of the lack of competitive microflora and had enhanced microbial counts on MAP samples (P < 0.05). Colour attributes were better maintained on MAP‐stored samples. Drip loss was less on vacuum‐packaged squids. MAP 2 was the best atmosphere for the preservation of tissue consistency. TMA and TVBN formation was limited by high CO₂ atmospheres, even though both elevated in all studied conditions. Shelf life based on sensory characteristics was determined to be 10, 8, 6, 6 and 4 days for MAP 3, MAP 2, MAP 1, vacuum and control samples, respectively.