Aluminum chloride for accelerating hydrogen generation from sodium borohydride

The present research paper reports preliminary results about the utilization of anhydrous aluminum chloride (AlCl₃) for accelerating hydrogen generation through hydrolysis of aqueous solution of sodium borohydride (NaBH₄) at 80 °C. To the best of our knowledge, AlCl₃ has never been considered for that reaction although many transition metal salts had already been assessed. AlCl₃ reactivity was compared to those of AlCl₃·6H₂O, AlF₃, CoCl₂, RuCl₃ and NiCl₂. With AlCl₃ and a NaBH₄ solution having a gravimetric hydrogen storage capacity (GHSC) of 2.9 wt.%, almost 100% hydrogen was generated in few seconds, i.e., with a hydrogen generation rate (HGR) of 354 L min⁻¹ g⁻¹(Al). This HGR is one of the highest rates ever reported. Higher HGRs were obtained by mixing AlCl₃ with CoCl2, RuCl₃ or NiCl₂. For example, the system RuCl₃:AlCl₃ (50:50 mass proportion) showed a HGR > 1000 L min⁻¹ g⁻¹(Ru:Al). The hydrolysis by-products (once dried) were identified (by XRD, IR and elemental analysis) as being Al(OH)₃, NaCl and Na₂B(OH)₄Cl and it was observed that even in situ formed Al(OH)₃ has catalytic abilities with HGRs of 5 L min⁻¹ g⁻¹(Al). All of these preliminary results are discussed, which concludes that AlCl₃ has a potential as accelerator for single-use NaBH₄-based storage system.     

Fluorinated cobalt for catalyzing hydrogen generation from sodium borohydride

The present paper reports preliminary results relating to a search for durable cobalt-based catalyst intended to catalyze the hydrolysis of sodium borohydride (NaBH₄). Fluorination of Co [Suda S, Sun YM, Liu BH, Zhou Y, Morimitsu S, Arai K, et al. Catalytic generation of hydrogen by applying fluorinated-metal hydrides as catalysts. Appl Phys A 2001; 72: 209–12.] has attracted our attention whereas the fluorination of Co boride has never been envisaged so far. Our first objective was to compare the reactivity of fluorinated Co with that of Co boride. We focused our attention on the formation of Co boride from fluorinated Co. Our second objective was to show the fluorination effect on the reactivity of Co. Our third objective was to find an efficient, durable Co catalyst. It was observed a limited stabilization of the Co surface by virtue of the fluorination, which made the formation of surface Co boride more difficult while the catalytic activity was unaltered. The fluorination did not affect the number of surface active sites. Nevertheless, it did not prevent the formation of Co boride. The fluorination of Co boride was inefficient. Hence, fluorination is a way to gain in stabilization of the catalytic surface but it is quite inefficient to hinder the boride formation. Accordingly, it did not permit to compare the reactivity of Co boride with that of Co.     

Nickel modified dolomite in the hydrogen generation from sodium borohydride hydrolysis

Hydrogen is expected to play an important role as an energy carrier in the world's future energy systems, as it is environmentally friendly and flexible in use. Hydrolysis of NaBH₄ is a promising and effective method, especially for fuel cells and other portable devices, thanks to hydrogen release. Therefore, catalyst research is of great importance in the development of this technology. In this study, Ni/Dolomite catalyst was synthesized by wet impregnation method and used in hydrolysis process. Additionally, the effects of reaction temperature (30–60 °C), nickel content (10–40 wt%), catalyst amount (25–125 mg), NaOH concentration (0.10–0.75 M), and an initial amount of NaBH₄ (25–125 mg) on hydrogen yield were investigated. Eventually, the catalyst with 40 wt% Ni content was assigned as the most suitable catalyst, attaining H₂ production of 100% with a rate of 88.16 mL H₂/g_cat.min at 60 °C with 5 mL of 0.25 M NaOH, NaBH₄, and Ni/Dolomite catalyst (100 mg).     

Carbon-supported cobalt catalyst for hydrogen generation from alkaline sodium borohydride solution

Low cost transition metal catalysts with high performance are attractive for the development of on-board hydrogen generation systems by catalytic hydrolysis of sodium borohydride (NaBH₄) in fuel cell fields. In this study, hydrogen production from alkaline NaBH₄ via hydrolysis process over carbon-supported cobalt catalysts was studied. The catalytic activity of the supported cobalt catalyst was found to be highly dependent on the calcination temperatures. The hydrogen generation rate increases with calcination temperatures in the range of 200–400 °C, but a high calcination temperature above 500 °C led to markedly decreased activity. X-ray diffraction patterns reveal that the catalysts experience phase transition from amorphous Co–B to crystalline cobalt hydroxide with increase in calcination temperatures. The reaction performance is also dependent on the concentration of NaBH₄, and the hydrogen generation rate increases for lower NaBH₄ concentrations and decreases after reaching a maximum at 10 wt.% of NaBH₄.     

Exploring the technological maturity of hydrogen production by hydrolysis of sodium borohydride

Sodium borohydride NaBH₄ (SB) has been rediscovered in the late 1990s and been presented as a promising hydrogen storage material owing to its high gravimetric hydrogen density of 10.8 wt% and ability to produce H₂ by hydrolysis at ambient conditions. This looked promising, but soon hydrolysis of SB encountered numerous obstacles. In 2015, a progress report (Int J Hydrogen Energy 2015; 40:2673–91) showed that the 2000–2014 research did not overcome all of the obstacles, making SB far from being technologically mature. Eight years have passed since 2015. Have we put more effort into all aspects relating to hydrolysis of SB? If so, do we have produced scaled-up technologies and prototypes, of which we would have a better knowledge? Have we been able to gain in technological readiness level? Answering these questions is the main objective of this article. A secondary objective is to summarize the newly acquired knowledge. Five main observations stand out. First, the 2015–2022 period is regrettably similar to the 2000–2014 since, again, catalysts have dominated the field and the other aspects (e.g. recycling of the by-product to regenerate SB, scale-up and implementation) have received little attention. Second, hydrolysis of SB still runs into numerous obstacles, some of the obstacles being known since a long time and other ones being relatively new and unknown. Third, there has been little gain in terms of technological readiness level while few research groups have shown that there is room for new ideas and innovation. Fourth, energy, exergy and economic analyses are needed to evaluate the overall cost of H₂ from SB. Fifth, SB has not effectively thought from the end user perspective. In conclusion, many obstacles remain to be overcome before hydrolysis of SB can be a commercial solution for carrying and producing H₂. However, all efforts should be dedicated to (i) construct, operate and optimize H₂ production systems (i.e. prototypes and demonstrators), (ii) handle SB at the gram-to-kilogram scale, (iii) make production of SB even more efficient, and (iv) overcome all obstacles while thinking from the end user perspective.     

A highly active Co-B catalyst for hydrogen generation from sodium borohydride hydrolysis

Co-B catalysts were prepared by the chemical reduction of CoCl₂ with NaBH₄ for hydrogen generation from borohydride hydrolysis. The catalytic properties of the Co-B catalysts were found to be sensitive to the preparation conditions including pH of the NaBH₄ solution and mixing manner of the precursors. A Co-B catalyst with a very high catalytic activity was obtained through the formation of a colloidal Co(OH)₂ intermediate. The ultra-fine particle size of 10 nm accounted for its super activity for hydrogen generation with a maximum rate of 26 L min⁻¹ g⁻¹ at 30 °C. The catalyst also changed the hydrolysis kinetics from zero-order to first-order.     

Catalytic hydrolysis of sodium borohydride in an integrated reactor for hydrogen generation

Chemical hydrides, such as sodium borohydride (NaBH₄), offer promising gravimetric and volumetric hydrogen storage densities. The overall system energy density depends on the reactor performance. In this study, a novel intergrated reactor design in which catalyst bed is integrated with a heat exchanger for autothermal operation showed significant improvements in reactor performance. Over 200% enhancement in reactor throughput was achieved with the integrated reactor at 99% fuel conversion with constant reaction temperature profiles over a wide range of fuel flow rates. Impacts of improved performance on system operation and overall energy density of chemical hydride based hydrogen storage system were also discussed.     

Nickel-based catalysts for hydrogen evolution by hydrolysis of sodium borohydride: from structured nickel hydrazine nitrate complexes to reduced counterparts

Nickel complexes have recently been presented as prospective catalytic materials for hydrogen H₂ evolution by hydrolysis of sodium borohydride NaBH₄. An attractive complex is nickel hydrazine nitrate [Ni(N₂H₄)₃][NO₃]₂ for which little variations in the synthesis procedure result in different morphologies like hexagonal plates, clews and discs. In our conditions, the clews have the better catalytic activity owing to more defects and more active sites. There is an effect of the morphology on the catalytic activity. However, the H₂ evolution curves (regardless the initial morphology) show an induction period during which the complex (purple violet in color) evolves into a catalytically active form (fine black powder). The evolution is featured by changes in morphology and chemical state of nickel. The catalytically active form is even more active than the pristine complex: it shows a higher H₂ generation rate (three times higher in the best case). The starting complexes and the “reduced” counterparts have been then characterized (e.g. SEM, FTIR, XRD, XPS) to better understand the aforementioned evolutions. One of our main conclusions is that there are some marked analogies between our nickel-based catalysts and the much-investigated cobalt-based catalysts.     

A reactor model for hydrogen generation from sodium borohydride and water vapor

This paper reports new data on the production of hydrogen from water vapor plus NaBH₄, or NaBH₄ + 10% CoCl₂. Data were collected with the aid of an isothermal semi-batch reactor with in-situ H₂ rate measurement. The reaction of NaBH₄ to generate H₂ proceeds via three steps: deliquescence, dissolution and reaction. The deliquescence regime of NaBH₄ in the presence of 10 weight percent CoCl₂ is defined. The H₂ yield is quantified at various reaction conditions (reaction temperature 70–120 °C, relative humidity 31–69%). CoCl₂ significantly accelerates the rate of H₂ production compared to deliquescence + reaction of pure NaBH₄. It is also found that a combination of high temperature and high relative humidity contributes to high H₂ rate and yield, and either of the two factors dominates the reaction at different conditions. A two-part reactor model accounting for the mechanism of the steam hydrolysis by NaBH₄ is developed. The model captures the dissolution + reaction step as well as reaction-only step and was validated by experimental data.     

Apparatus for the production of hydrogen from sodium borohydride in alkaline solution

Extended application of hydrogen as energy carrier demands an economical, safe and reliable technology for storage. In particular, chemical hydrides appear as capable and promising to overcome the issues related to hydrogen safety and handling and to be considered competitive with respect to conventional fuels.     

Kinetics of Ru-catalyzed sodium borohydride hydrolysis

Chemical hydrides have been identified as a potential medium for on-board hydrogen storage, one of the most challenging technical barriers to the prospective transition from gasoline to hydrogen-powered vehicles. Systematic study of the feasibility of the sodium borohydride systems, and chemical-hydride systems more generally, requires detailed kinetic studies of the reaction for use in reactor modeling and system-level experiments. This work reports an experimental study of the kinetics of sodium borohydride hydrolysis with a Ru-on-carbon catalyst and a Langmuir-Hinshelwood kinetic model developed based on experimental data. The model assumes that the reaction consists of two important steps: the equilibrated adsorption of sodium borohydride on the surface of the catalyst and the reaction of the adsorbed species. The model successfully captures both the reaction's zero-order behavior at low temperatures and the first-order behavior at higher temperatures. Reaction rate constants at different temperatures are determined from the experimental data, and the activation energy is found to be 66.9 kJ mol⁻¹ from an Arrhenius plot.     

Highly dispersed cobalt nanoparticles onto nitrogen-doped carbon nanosheets for efficient hydrogen generation via catalytic hydrolysis of sodium borohydride

Porous carbon nanostructures are promising supports for stabilizing the highly dispersed metal nanoparticles and facilitating the mass transfer during the reaction, which are critical to achieve the high efficiency of hydrogen generation from sodium borohydride dehydrogenation. Herein, the catalytically active porous architectures are simply prepared by using 2-methylimidazole and melamine as reactive sources. The structural and compositional characterizations reveal the coexistence of metallic cobalt and N-doped carbon in porous architectures. Electron microscopy observations indicate that the synthesized products are smartly constructed from the carbon nanosheets with densely dispersed Co nanoparticles. Due to the notable structural features, the prepared Co@NC-600 sample presents the highly efficient activity for catalytic hydrolysis of NaBH₄ with a hydrogen generation rate of 2574 mL min⁻¹ g_cat⁻¹ and an activation energy of 47.6 kJ mol⁻¹. The catalytically active metallic Co and suitable support-effect of N-doped carbon are responsible for catalytic dehydrogenation.     

Cobalt (II) salts,performing materials for generating hydrogen from sodium borohydride

Hydrogen generation through sodium borohydride (NaBH₄) hydrolysis has attracted much attention. This reaction has to be catalyzed by metal-based materials. We studied the catalytic potential of cobalt (II) and (III) salts. Some of them have never been studied, and compared to e.g. cobalt nanoparticles or powder, and cobalt borides. CoCl₂ showed the best performance. In our opinion, CoCl₂ should not be dismissed from the large number of catalysts. One could conceive portable applications using CoCl₂; this is briefly discussed. CoCl₂ was compared to both commercial cobalt boride and in-situ formed (through our hydrolysis conditions) cobalt boride. Their hydrogen generation rates were 86.3, 1.0 and 1.6 L min⁻¹ g⁻¹(Co), respectively. The hydrogen generation rate of CoCl₂ is one of the highest ones reported so far. It is assumed that cobalt boride surface evolves during the reaction and depends on the hydrolysis medium features. Further studies are required to fully explain the complex reaction mechanisms.     

Nanoconfined mixed Li and Mg borohydrides as materials for solid state hydrogen storage

Several mixtures of LiBH₄ and Mg(BH₄)₂ borohydrides in different stoichiometric ratios (1:0, 2:1, 1:1, 1:2, 0:1), prepared by high energy ball milling, have been investigated with X-ray powder diffraction and thermal programmed desorption (TPD) volumetric analysis to test the dehydrogenation kinetics in correlation with the physical mixture composition. Afterwards mixed and unmixed borohydrides were dispersed on high specific surface area ball milled graphite by means of the solvent infiltration technique. BET and statistical thickness methods were used to characterize the support surface properties, and SEM micrographs gave a better understanding of the preparation techniques. It has been observed by TPD volumetric measurements that the confinement of the reactive borohydrides on the nanoporous supports leads to a lower dehydrogenation temperature compared to unsupported borohydrides. Moreover, a further decrease of the dehydrogenation temperature has been observed by increasing the specific surface area of the support and the pores volume and by using the prepared mixtures instead of pure materials. The dehydrogenation process seems to be favoured by the heterogeneous nucleation on the graphite surface of decomposition products or intermediate phases from melted liquid borohydrides.     

Progress in sodium borohydride as a hydrogen storage material: Development of hydrolysis catalysts and reaction systems

Over the past decade, sodium borohydride (NaBH₄) has been extensively investigated as a potential hydrogen storage material. The development of catalyst materials for on demand NaBH₄ hydrolysis, and the design of practical reaction systems for hydrogen storage based on NaBH₄ are key research areas. Progress in the former area has been promising, with many non-noble catalysts being reported with activities comparable to those of higher-cost noble metal catalysts. However, the design of practical hydrogen storage systems remains a critical issue, as identified by the U.S. Department of Energy (DOE) in their “No-Go” recommendation in 2007. The problems of by-product precipitation and catalyst blockage at high NaBH₄ concentrations must be addressed in order to produce a hydrogen storage system capable of meeting the DOE target of 5.5 wt% H₂ (2015). It is likely that a new, novel reaction system design will be required to achieve these targets, given the limitations identified in conventional systems. Moreover, a new process for regenerating spent NaBH₄ will need to be developed, in order to lower its cost to a viable level for use as a transportation fuel.     

CeO2 supported multimetallic nano materials as an efficient catalyst for hydrogen generation from the hydrolysis of NaBH4

Nowadays, there is still no suitable method to store large amounts of energy. Hydrogen can be stored physically in carbon nanotubes or chemically in the form of hydride. In this study, sodium borohydride (NaBH₄) was used as the source of hydrogen. However, an inexpensive and useful catalyst (Co–Cr–B/CeO₂) was synthesized using the NaBH₄ reduction method and its property was characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray (EDX), x-ray photoelectron spectroscopy (XPS) and Brunauer–Emmett–Teller (BET) measurements. The optimized Co–Cr–B/CeO₂ catalyst exhibited an excellent hydrogen generation rate (9182 mLg_metal⁻¹min⁻¹) and low activation energy (35.52 kJ mol⁻¹). The strong catalytic performance of the Co–Cr–B/CeO₂ catalyst is thought to be based on the synergistic effect between multimetallic nanoparticles and the effective charge transfer interactions between the metal and the support material.     

A dynamic two phase flow model for a pilot scale sodium borohydride hydrogen generation reactor

A two-dimensional, non-isothermal and dynamic model was developed to describe a sodium borohydride/hydrogen reactor for stationary use. All relevant transport phenomena were treated in detail and the kinetic model developed previously by the authors was introduced into the algorithm. In this paper the reactive solution was modelled as a two phase flow; with this approach the impact of the hydrogen production on the solution stirring could be observed and quantified.     

Hydrogen generation utilizing alkaline sodium borohydride solution and supported cobalt catalyst

Supported Co catalysts with different supports were prepared for hydrogen generation (HG) from catalytic hydrolysis of alkaline sodium borohydride solution. As a result, we found that a γ-Al₂O₃ supported Co catalyst was very effective because of its special structure. A maximum HG rate of 220 mL min⁻¹ g⁻¹ catalyst and approximately 100% efficiency at 303 K were achieved using a Co/γ-Al₂O₃ catalyst containing 9 wt.% Co. The catalyst has quick response and good durability to the hydrolysis of alkaline NaBH₄ solution. It is feasible to use this catalyst in hydrogen generators with stabilized NaBH₄ solutions to provide on-site hydrogen with desired rate for mobile applications, such as proton exchange membrane fuel cell (PEMFC) systems.