The effect of various factors on the hydrogen generation by hydrolysis reaction of potassium borohydride

Potassium borohydride (KBH₄) reacted very slowly with water to liberate 4 mol of hydrogen/mol of compound at room temperature. The hydrolysis and stability conditions of KBH₄ investigated depend on KBH₄ concentrations, concentration of alkaline solutions, temperatures and electrical field intensity. Yield of produced hydrogen by self-hydrolysis of KBH₄ increases as the temperature increased and it produced 53.9% yield at the end of 300 min at 60 °C. The reaction rate order of hydrolysis of KBH₄ in aqueous solution is found at about 0.7–0.8 and the activation energy for hydrolysis is calculated as 14,700 kJ/mol. Potassium borohydride is stable both in room temperature and in aqueous alkaline solution. In this study, the electrical field that is not needed for catalytic activity was used for the hydrolysis of KBH₄ aqueous solution. It was found that 6 mol of hydrogen/mol of potassium borohydride was liberated in the presence of electrical field, whereas 4 mol of hydrogen was produced in the absence of electrical field per mol of potassium borohydride.     

Stability of alkaline aqueous solutions of sodium borohydride

Experimental results regarding long-term stability of the alkaline-water borohydride solutions for hydrogen generation are presented. The influence of the concentration of sodium borohydride and sodium hydroxide on the rate of borohydride hydrolysis is analyzed at various temperatures, such as 25 °C, 40 °C, and 80 °C, and various concentrations of NaOH. The rate of hydrolysis decreases with the increase of the water to sodium borohydride mole ratio. For diluted solutions at H₂O/NaBH₄ >30, the rate of hydrolysis and hydrogen generation at a given temperature remains constant. At room temperature in 1.0 N NaOH, the degree of hydrolysis is 0.01% NaBH₄/h that meets the stability requirements for the borohydride solutions during the long-term storage.     

Hydrogen generation utilizing alkaline sodium borohydride solution and supported cobalt catalyst

Supported Co catalysts with different supports were prepared for hydrogen generation (HG) from catalytic hydrolysis of alkaline sodium borohydride solution. As a result, we found that a γ-Al₂O₃ supported Co catalyst was very effective because of its special structure. A maximum HG rate of 220 mL min⁻¹ g⁻¹ catalyst and approximately 100% efficiency at 303 K were achieved using a Co/γ-Al₂O₃ catalyst containing 9 wt.% Co. The catalyst has quick response and good durability to the hydrolysis of alkaline NaBH₄ solution. It is feasible to use this catalyst in hydrogen generators with stabilized NaBH₄ solutions to provide on-site hydrogen with desired rate for mobile applications, such as proton exchange membrane fuel cell (PEMFC) systems.     

Carbon-supported cobalt catalyst for hydrogen generation from alkaline sodium borohydride solution

Low cost transition metal catalysts with high performance are attractive for the development of on-board hydrogen generation systems by catalytic hydrolysis of sodium borohydride (NaBH₄) in fuel cell fields. In this study, hydrogen production from alkaline NaBH₄ via hydrolysis process over carbon-supported cobalt catalysts was studied. The catalytic activity of the supported cobalt catalyst was found to be highly dependent on the calcination temperatures. The hydrogen generation rate increases with calcination temperatures in the range of 200–400 °C, but a high calcination temperature above 500 °C led to markedly decreased activity. X-ray diffraction patterns reveal that the catalysts experience phase transition from amorphous Co–B to crystalline cobalt hydroxide with increase in calcination temperatures. The reaction performance is also dependent on the concentration of NaBH₄, and the hydrogen generation rate increases for lower NaBH₄ concentrations and decreases after reaching a maximum at 10 wt.% of NaBH₄.     

Effects of electroless deposition conditions on microstructures of cobalt–phosphorous catalysts and their hydrogen generation properties in alkaline sodium borohydride solution

Cobalt–phosphorous (Co–P) catalysts with a high hydrogen generation rate in alkaline sodium borohydride (NaBH₄) solution are developed by electroless deposition. The microstructures of the Co–P catalysts and their catalytic activities for hydrolysis of NaBH₄ are analyzed as a function of the electroless deposition conditions such as the pH and temperature of the Co–P bath. The electroless-deposited Co–P catalysts are composed of nano-crystalline Co and amorphous Co–P. The size of the nano-crystalline Co particles dispersed in amorphous Co–P matrix depends largely on the electroless deposition conditions. Moreover, Co–P catalysts with finer crystalline Co exhibit a higher hydrogen generation rate. In particular, the Co–P catalysts formed in a pH 12.5 bath at 60–70 °C exhibit the best hydrogen generation rate of 3300 ml min⁻¹ g⁻¹-catalyst in 1 wt.% NaOH + 10 wt.% NaBH₄ solution at 30 °C, which is 60 times faster than that obtained with a Co catalyst.     

Accurately measuring the hydrogen generation rate for hydrolysis of sodium borohydride on multiwalled carbon nanotubes/Co–B catalysts

Multiwalled carbon nanotubes supported cobalt–boron catalysts (Co–B/MWCNT) were developed via the chemical reduction of aqueous sodium borohydride with cobalt chloride for catalytic hydrolysis of alkaline NaBH₄ solution. The hydrogen generation (HG) rates were measured on an improved high-accuracy, low-cost and automatic HG rate measurement system based on the use of an electronic balance with high accuracy. The HG of Co–B/MWCNT catalyst was investigated as a function of heat treatment, solution temperature, Co–B loading and supporting materials. The catalyst was mesoporous structured and showed lower activation energy of 40.40 kJ mol⁻¹ for the hydrolysis of NaBH₄. The Co–B/MWCNT catalyst was not only highly active to achieve the average HG rate of 5.1 l min⁻¹ g⁻¹ compared to 3.1 l min⁻¹ g⁻¹ on Co–B/C catalyst under the same conditions but also reasonably stable for the continuous hydrolysis of NaBH₄ solution.     

A direct measurement of the heat evolved during the sodium and potassium borohydride catalytic hydrolysis

NaBH₄ and KBH₄ hydrolysis reactions (BH₄⁻ + 4H₂O → B(OH)₄⁻ + 4H₂), which can be utilized as a source of high purity hydrogen and be easily controlled catalytically, are exothermic processes. Precise determination of the evolved heat is of outmost importance for the design of the reactor for hydrogen generation. In this work we present an efficient calorimetric method for the direct measurement of the heats evolved during the catalyzed hydrolysis reaction. A modified Setaram Titrys microcalorimeter was used to determine the heat of hydrolysis in a system where water is added to pure solid NaBH₄ or KBH₄ as well as to solid NaBH₄ or KBH₄ mixed with a Co-based solid catalyst. The measured heats of NaBH₄ hydrolysis reaction were: −236 kJ mol⁻¹, −243 kJ mol⁻¹, −235 kJ mol⁻¹, and −236 kJ mol⁻¹, without catalyst and in the presence of Co nanoparticles, CoO and Co₃O₄, respectively. In the case of the KBH₄ hydrolysis reaction, the measured heats were: −220 kJ mol⁻¹, −219 kJ mol⁻¹, −230 kJ mol⁻¹, and −228 kJ mol⁻¹, without catalyst and with Co nanoparticles, CoO and Co₃O₄, respectively. Also, a comparison was made with an aqueous solution of CoCl₂·6H₂O used as catalyst in which case the measured heats were −222 kJ mol⁻¹ and −196 kJ mol⁻¹ for NaBH₄ and KBH₄ hydrolysis, respectively. The influence of solid NaOH or KOH additions on the heat of borohydride hydrolysis has been investigated as well.     

Alkaline sodium borohydride gel as a hydrogen source for PEMFC or an energy carrier for NaBH4-air battery

In this preliminary study, we tried to use sodium polyacrylate as the super absorbent polymer to form alkaline NaBH₄ gel and explored its possibilities for borohydride hydrolysis and borohydride electro-oxidation. It was found that the absorption capacity of sodium polyacrylate decreased with increasing NaBH₄ concentration. The formed gel was rather stable in the sealed vessel but tended to slowly decompose in open air. Hydrogen generation from the gel was carried out using CoCl₂ catalyst precursor solutions. Hydrogen generation rate from the alkaline NaBH₄ gel was found to be higher and impurities in hydrogen were less than that from the alkaline NaBH₄ solution. The NaBH₄ gel also successfully powered a NaBH₄-air battery.     

Fabrication of porous Co–Ni–P catalysts by electrodeposition and their catalytic characteristics for the generation of hydrogen from an alkaline NaBH4 solution

Porous Co–Ni–P catalysts were made on Cu substrates by electrodeposition in order to generate hydrogen from an alkaline sodium borohydride (NaBH₄) solution. We investigated the effects of the cathodic current density and the electrodeposition time on the surface morphology and chemical composition of the Co–Ni–P catalysts. The hydrogen generation characteristics from an alkaline NaBH₄ solution using these catalysts in an alkaline NaBH₄ solution were then investigated. The cathodic current density significantly affected the growth behavior and catalytic properties of the Co–Ni–P electrodeposits. Co–Ni–P catalysts grew two-dimensionally at a low cathodic current density of 0.01 A cm⁻². By contrast, at a cathodic current density of more than 0.05 A cm⁻², three-dimensional growth of the catalysts occurred due to the large cathodic overpotential. In addition, the rates of hydrogen generation were found to be higher for the three-dimensional catalysts than the two-dimensional catalysts. Three-dimensional growth of the Co–Ni–P catalysts continued as the electrodeposition time increased from 1 to 10 min at a cathodic current density of 0.1 A cm⁻². The surface areas of the three-dimensional Co–Ni–P catalysts increased gradually with electrodeposition time, resulting in their catalytic efficiency for the hydrolysis of NaBH₄ being improved. The hydrogen generation rate was also influenced by the concentrations of the NaOH and NaBH₄ in the alkaline NaBH₄ solution. The hydrogen generation rate increased gradually with increasing NaOH concentration. By contrast, there was an optimum concentration of NaBH₄, above which the hydrogen generation rate decreased. Finally, the hydrogen generation rate from Co–Ni–P catalysts was found to decrease due to the precipitation of by-products.     

A highly active Co-B catalyst for hydrogen generation from sodium borohydride hydrolysis

Co-B catalysts were prepared by the chemical reduction of CoCl₂ with NaBH₄ for hydrogen generation from borohydride hydrolysis. The catalytic properties of the Co-B catalysts were found to be sensitive to the preparation conditions including pH of the NaBH₄ solution and mixing manner of the precursors. A Co-B catalyst with a very high catalytic activity was obtained through the formation of a colloidal Co(OH)₂ intermediate. The ultra-fine particle size of 10 nm accounted for its super activity for hydrogen generation with a maximum rate of 26 L min⁻¹ g⁻¹ at 30 °C. The catalyst also changed the hydrolysis kinetics from zero-order to first-order.     

Direct borohydride fuel cell using Ni-based composite anodes

In this study, nickel-based composite anode catalysts consisting of Ni with either Pd on carbon or Pt on carbon (the ratio of Ni:Pd or Ni:Pt being 25:1) were prepared for use in direct borohydride fuel cells (DBFCs). Cathode catalysts used were 1 mg cm⁻² Pt/C or Pd electrodeposited on activated carbon cloth. The oxidants were oxygen, oxygen in air, or acidified hydrogen peroxide. Alkaline solution of sodium borohydride was used as fuel in the cell. High power performance has been achieved by DBFC using non-precious metal, Ni-based composite anodes with relatively low anodic loading (e.g., 270 mW cm⁻² for NaBH₄/O₂ fuel cell at 60 °C, 665 mW cm⁻² for NaBH₄/H₂O₂ fuel cell at 60 °C). Effects of temperature, oxidant, and anode catalyst loading on the DBFC performance were investigated. The cell was operated for about 100 h and its performance stability was recorded.     

Hydrogen generation from hydrolysis of sodium borohydride using Ni–Ru nanocomposite as catalysts

Magnetic nickel–ruthenium based catalysts on resin beads for hydrogen generation from alkaline NaBH₄ solutions were synthesized with combined methods of chemical reduction and electroless deposition. Factors, such as solution temperature, NaBH₄ loadings, and NaOH concentration, on performance of these catalysts on hydrogen production from alkaline NaBH₄ solutions were investigated. Furthermore, characteristics of these nickel–ruthenium based catalysts were carried out by using various instruments, such as SEM/EDS, XPS, SQUID VSM and BET. These catalysts can be easily recycled from spent NaBH₄ solution with permanent magnets owing to their intrinsic soft ferromagnetism and, therefore, reducing the operation cost of the hydrogen generation process. A rate of hydrogen evolution as high as ca. 400 mL min⁻¹ g⁻¹ could be reached at 35 °C in 10 wt% NaBH₄ solution containing 5 wt% NaOH using Ni–Ru/50WX8 catalysts. Activation energy of hydrogen generation using such catalysts is estimated at 52.73 kJ mol⁻¹.     

Method of preparing Ru-immobilized polymer-supported catalyst for hydrogen generation from NaBH4 solution

A method of preparing a polymer-supported catalyst for hydrogen generation is introduced in this article. This polymer-supported catalyst is the structure of ruthenium (Ru) nanoparticle immobilized on a monodisperse polystyrene (PSt) microsphere. The diameter of the Ru nanoparticle is around 16 nm, and the diameter of the PSt microsphere is 2.65 um. This preparation method is accomplished by two unique techniques: one is sodium lauryl sulfate/sodium formaldehyde sulfoxylate (SLS/SFS) interface-initiated system, the other is 2-methacrylic acid 3-(bis-carboxymethylamino)-2-hydroxy-propyl ester (GMA-IDA) chelating monomer. By taking advantage of these two techniques, Ru³⁺ ion will be chelated and then reduced to Ru⁽⁰⁾ nanoparticle over PSt surface predominantly. The hydrolysis of alkaline sodium borohydride (NaBH₄) solution catalyzed by this Ru-immobilized polymer-supported catalyst is also examined in this article. It reveals that the hydrogen generation rate is 215.9 ml/min g-cat. in a diluted solution containing 1 wt.% NaBH₄ and 1 wt.% NaOH, and this Ru-immobilized polymer-supported catalyst could be recycled during the reaction.     

Promoting effect of W doped in electrodeposited Co–P catalysts for hydrogen generation from alkaline NaBH4 solution

Amorphous Co–W–P catalysts were prepared on Cu substrates by electrodeposition, which have been investigated as the catalyst for hydrogen generation from alkaline NaBH₄ solution. The surface morphology and chemical composition of the as-prepared Co–W–P catalysts were analyzed in relation to the cathodic current density and the electrodeposition time. The hydrogen generation rate for the optimized Co–W–P catalyst is measured to be 5000 mL (min g-catalyst)⁻¹ at 30 °C. From hydrogen generation tests in solutions with the various concentrations of NaBH₄ and NaOH, there were optimum concentrations for both NaBH₄ and NaOH, above or below which the hydrogen generation rate decreased. Furthermore, the as-prepared catalyst also showed good cycling capability and the activation energy for hydrolysis of NaBH₄ by the Co–W–P catalyst was calculated to be 22.8 kJ/mol, which was lower than other reported Co-based catalysts.     

A durable ruthenium catalyst for the NaBH4 hydrolysis

Ru-active carbon (Ru/C) catalysts are prepared by impregnation reduction method for hydrogen generation via hydrolysis of alkaline sodium borohydride (NaBH₄) solution. The corresponding activity and durability of the prepared catalysts are tested in an immobile bed reactor. The variation of hydrogen generation rate with the increasing of flux and concentration of NaBH₄ solution is measured. The durability of the catalysts prepared under various reductive pH values and reductants is tested by using different concentrations of NaBH₄ solution (10 & 15 wt%). It is found that the durability of catalyst in 15 wt% NaBH₄ solution is longer than that in 10 wt% NaBH₄ solution. The deactivation of Ru/C catalysts is considered as the comprehensive effect of three factors: the loss of Ru, the deposition of byproducts on the catalyst surface and the aggregation of Ru particles.     

Effect of alloys modified by sodium borohydride alkaline solutions on the kinetics of hydrogen evolution reaction at Mm(Ni3.6Co0.7Mn0.4Al0.3)1.15 hydride electrodes

The effects of treating the alloy powder of an electrode with 6 M sodium hydroxide solution containing y M (y = 0.0, 0.005, 0.01, 0.02, 0.03, 0.05) sodium borohydride (NaBH₄) on the kinetics of hydrogen evolution reaction (HER) at the Mm(B₅)_1.15 hydride electrode (Mm = cerium-rich mischmetal; B₅ = Ni_3.6Co_0.7Mn_0.4Al_0.3) are described. Several kinetic parameters are considered, including Total, Volmer and Tafel overpotentials, exchange current densities and activation energies of the elementary reactions. Such parameters are investigated by measuring the overpotential decay immediately after the interruption of an applied cathodic current. The effects of NaBH₄ treatment and temperature on the mechanism of the HER are analysed on the basis of the dependence of the Volmer and Tafel overpotentials on current density. The effect of the NaBH₄ concentration on the performance of the hydrogen storage alloy as a negative electrode material in nickel-metal hydride batteries and/or alkaline fuel cells is discussed from the standpoint of relative velocity of the elementary reactions.     

Hydrogen generation from sodium borohydride solution using a ruthenium supported on graphite catalyst

The catalyst with high activity and durability plays a crucial role in the hydrogen generation systems for the portable fuel cell generators. In the present study, a ruthenium supported on graphite catalyst (Ru/G) for hydrogen generation from sodium borohydride (NaBH₄) solution is prepared by a modified impregnation method. This is done by surface pretreatment with NH₂ functionalization via silanization, followed by adsorption of Ru (III) ion onto the surface, and then reduced by a reducing agent. The obtained catalyst is characterized by transmission electron microscope (TEM) and X-ray photoelectron spectroscopy (XPS). Very uniform Ru nanoparticles with sizes of about 10 nm are chemically bonded on the graphite surface. The hydrolysis kinetics measurements show that the concentrations of NaBH₄ and NaOH all exert considerable influence on the catalytic activity of Ru/G catalyst towards the hydrolysis reaction of NaBH₄. A hydrogen generation rate of 32.3 L min⁻¹ g⁻¹ (Ru) in a 10 wt.% NaBH₄ + 5 wt.% NaOH solution has been achieved, which is comparable to other noble catalysts that have been reported.     

Thermochemical production of sodium borohydride from sodium metaborate in a scaled-up reactor

Sodium borohydride (NaBH₄) is a safe and practical hydrogen storage material for on-board hydrogen production. However, a significant obstacle in its practical use on-board hydrogen production system is its high cost. Hence, the reproduction of NaBH₄ from byproducts that precipitate after hydrolysis is an important strategy to make its use more cost effective. In this work, we focused on the optimization of thermochemical NaBH₄ reproduction reaction in a large-scaled reactor (∼100 ml), and we investigated the effects of the reaction temperature (400–600 °C) and H₂ pressure (30–60 bar) on the NaBH₄ conversion yield using Mg as a reducing agent. The conversion yield of NaBO₂ to NaBH₄ increased with an increase in H₂ pressure to 55 bar and then decreased slightly at 60 bar. The yield increased with an increase in the reactor temperature from 400 to 600 °C. The maximum yield was 69% at 55 bar and 600 °C using homogenized reactants by ball-milling for 1 h under an Ar atmosphere. Though Ca as a reducing agent makes the thermochemical reproduction reaction more favorable, the NaBH₄ yield was low after 1 h of production at 55 bar and 600 °C. This result may be due to the fact that Ca is not as effective as Mg in catalyzing the conversion of hydrogen gas to protide (H⁻), which can substitute oxygen actively in NaBO₂.     

Catalytic hydrolysis of sodium borohydride by a novel nickel–cobalt–boride catalyst

With the aim of designing an efficient hydrogen generator for portable fuel cell applications nickel–cobalt–boride (Ni–Co–B) catalysts were prepared by a chemical reduction method and their catalytic hydrolysis reaction with alkaline NaBH₄ solution was studied. The performance of the catalysts prepared from NaBH₄ solution with NaOH, and without NaOH show different hydrogen generation kinetics. The rate of hydrogen generation was measured using Ni–Co–B catalyst as a function of the concentrations of NaOH and NaBH₄, as well as the reaction temperature, in the hydrolysis of alkaline NaBH₄ solution. The hydrogen generation rate increases for lower NaOH concentrations in the alkaline NaBH₄ solution and decreases after reaching a maximum at 15 wt.% of NaOH. The hydrogen generation rate is found to be constant with respect to the concentration of NaBH₄ in the alkaline NaBH₄ solution. The activation energy for hydrogen generation is found to be 62 kJ mol⁻¹, which is comparable with that of hydrogen generation by a ruthenium catalyst.     

A direct borohydride fuel cell based on poly(vinyl alcohol)/hydroxyapatite composite polymer electrolyte membrane

A new poly(vinyl alcohol)/hydroxyapatite (PVA/HAP) composite polymer membrane was synthesized using a solution casting method. Alkaline direct borohydride fuel cells (DBFCs), consisting of an air cathode based on MnO₂/C inks on Ni-foam, anodes based on PtRu black and Au catalysts on Ni-foam, and the PVA/HAP composite polymer membrane, were assembled and investigated for the first time. It was demonstrated that the alkaline direct borohydride fuel cell comprised of this low-cost PVA/HAP composite polymer membrane showed good electrochemical performance. As a result, the maximum power density of the alkaline DBFC based on the PtRu anode (45 mW cm⁻²) proved higher than that of the DBFC based on the Au anode (33 mW cm⁻²) in a 4 M KOH + 1 M KBH₄ solution at ambient conditions. This novel PVA/HAP composite polymer electrolyte membrane with high ionic conductivity at the order of 10⁻² S cm⁻¹ has great potential for alkaline DBFC applications.