Demonstrating direct use of wet ethanol in a homogeneous charge compression ignition (HCCI) engine

Homogeneous charge compression ignition (HCCI) engines are amenable to a large variety of fuels as long as the fuel can be fully vaporized, mixed with air, and receive sufficient heat during the compression stroke to reach the autoignition conditions. This study investigates an HCCI engine fueled with ethanol-in-water mixtures, or “wet ethanol”. The motivation for using wet ethanol fuel is that significant energy is required for distillation and dehydration of fermented ethanol (from biosources, not from petroleum), thus direct use of wet ethanol could improve the associated energy balance. Recent modeling studies have predicted that an HCCI engine can operate using fuel containing as little as 35% ethanol-in-water with surprisingly good performance and emissions. With the previous modeling study suggesting feasibility of wet ethanol use in HCCI engines, this paper focuses on experimental operation of a 4-cylinder 1.9-L engine running in HCCI mode fueled with wet ethanol. This paper investigates the effect of the ethanol-water fraction on the engine's operating limits, intake temperatures, heat release rates, and exhaust emissions for the engine operating with 100%, 90%, 80%, 60%, and 40% ethanol-in-water mixtures.     

Natural gas HCCI engine operation with exhaust gas fuel reforming

Natural gas has a high auto-ignition temperature, requiring high compression ratios and/or intake charge heating to achieve homogenous charge compression ignition (HCCI) engine operation. It is shown here that hydrogen in the form of reformed gas helps in lowering the intake temperature required for stable HCCI operation. It has been shown that the addition of hydrogen advances the start of combustion in the cylinder. This is a result of the lowering of the minimum intake temperature required for auto-ignition to occur during the compression stroke, resulting in advanced combustion for the same intake temperatures. This paper documents experimental results using closed loop exhaust gas fuel reforming for production of hydrogen. When this reformed gas is introduced into the engine, a decrease in intake air temperature requirement is observed for a range of engine loads. Thus for a given intake temperature, lower engine loads can be achieved. This would translate to an extension of the HCCI lower load boundary for a given intake temperature.     

Progress and recent trends in homogeneous charge compression ignition (HCCI) engines

HCCI combustion has been drawing the considerable attention due to high efficiency and lower nitrogen oxide (NO_x) and particulate matter (PM) emissions. However, there are still tough challenges in the successful operation of HCCI engines, such as controlling the combustion phasing, extending the operating range, and high unburned hydrocarbon and CO emissions. Massive research throughout the world has led to great progress in the control of HCCI combustion. The first thing paid attention to is that a great deal of fundamental theoretical research has been carried out. First, numerical simulation has become a good observation and a powerful tool to investigate HCCI and to develop control strategies for HCCI because of its greater flexibility and lower cost compared with engine experiments. Five types of models applied to HCCI engine modelling are discussed in the present paper. Second, HCCI can be applied to a variety of fuel types. Combustion phasing and operation range can be controlled by the modification of fuel characteristics. Third, it has been realized that advanced control strategies of fuel/air mixture are more important than simple homogeneous charge in the process of the controlling of HCCI combustion processes. The stratification strategy has the potential to extend the HCCI operation range to higher loads, and low temperature combustion (LTC) diluted by exhaust gas recirculation (EGR) has the potential to extend the operation range to high loads; even to full loads, for diesel engines. Fourth, optical diagnostics has been applied widely to reveal in-cylinder combustion processes. In addition, the key to diesel-fuelled HCCI combustion control is mixture preparation, while EGR is the main path to achieve gasoline-fuelled HCCI combustion. Specific strategies for diesel-fuelled, gasoline-fuelled and other alternative fuelled HCCI combustion are also discussed in the present paper.     

Experimental investigations on a hydrogen diesel homogeneous charge compression ignition engine with exhaust gas recirculation

In this experimental study, hydrogen was inducted along with air and diesel was injected into the cylinder using a high pressure common rail system, in a single cylinder homogeneous charge compression ignition engine. An electronic controller was used to set the required injection timing of diesel for best thermal efficiency. The influences of hydrogen to diesel energy ratio, output of the engine and exhaust gas recirculation (EGR) on performance, emissions and combustion were studied in detail. An increase in the amount of hydrogen improved the thermal efficiency by retarding the combustion process. It also lowered the exhaust emissions. Large amounts of hydrogen and EGR were needed at high outputs for suppressing knock. The range of operation was brake mean effective pressures of 2–4 bar. The levels of HC and CO emitted were not significantly influenced by the amount of hydrogen that was used.     

Simulation of HCCI combustion in air-cooled off-road engines fuelled with diesel and biodiesel

The present work describes the elaboration of a predictive tool consisting on a phenomenological multi-zone model, applicable to the simulation of HCCI combustion of both diesel and biodiesel fuels. The mentioned predictive tool is created with the aim to be applied in the future to perform engine characterization during both pre-design and post-design stages. The methodology applied to obtain the proposed predictive model is based on the generation of an analytical mechanism that, given a set of regression variables representing the engine operative conditions, provides the user with the optimal figures for the scaling coefficients needed to particularize both the ignition delay and the heat release rate functional laws, which rule the combustion development in the proposed multi-zone model for HCCI engines. The validation of the proposed predictive multi-zone model consists on the comparison between chamber pressure curve derived from the simulations and experimental data based on a DEUTZ FL1 906 unit modified in order to allow HCCI combustion operation mode using diesel EN590 and rapeseed biodiesel. Finally, evidences of the capabilities of the proposed model to be used as a predictive tool applicable to the analysis of off-road engines under HCCI conditions are provided, consisting in the characterization and optimization of the operational maps related to both Brake Specific Fuel Consumption and NOx emissions.     

Homogeneous charge compression ignition (HCCI) combustion of diesel fuel with external mixture formation

HCCI (Homogeneous Charge Compression Ignition) has been touted for many years as the alternate technology of choice for future engines, preserving the inherent efficiency of CIDI (Compression Ignition Direct Injection) engines while significantly reducing emissions. The current direction for all published diesel HCCI research is mixture preparation using the direct injection – system, referred to as internal mixture formation. The benefit of internal mixture formation is that it utilizes an already available direct injection system. Direct injected diesel HCCI can be divided into two areas, early injection (early in the compression stroke) and late injection (usually after Top Dead Center (aTDC)). Early direct injection HCCI requires carefully designed fuel injector to minimize the fuel wall-wetting that can cause combustion inefficiency and oil dilution. Late direct injection HCCI requires a long ignition delay and rapid mixing rate to achieve the homogeneous mixture. The ignition delay is extended by retarding the injection timing and rapid mixing rate was achieved by combining high swirl with toroidal combustion-bowl geometry. There is a compromise between Direct Injection (DI) and HCCI combustion regimes. Even under ideal conditions, it can prove difficult to form a truly homogeneous charge, which leads to elevated emissions when compared to true homogenous charge combustion and also strongly contribute to the high sensitivity of the combustion phasing to external parameters. The alternative to the internal mixture formation is, predictably, external mixture formation. By introducing the fuel external to the combustion chamber one can use the turbulence intake process to create a homogeneous charge regardless of engine conditions. This eliminates the need for combustion system changes which were necessary for the internal mixture formation method. With this method, the combustion system remains fully optimized for direct injection and also capable of running in HCCI combustion mode with nearly ideal mixture preparation. The key to the external mixture formation with diesel fuel is proper mixture preparation.     

Exergy analysis of diesel/biodiesel combustion in a homogenous charge compression ignition (HCCI) engine using three-dimensional model

Exergy analysis gives the presentation of a system relative to its best performance. In addition, the exergy destructed can react with its surrounding and harm environment processes. This study investigated the effect of biodiesel fuel blended with diesel fuel (i.e. 0%, 20%, and 50% blending of biodiesel fuel with conventional diesel fuel) on various exergy terms in an HCCI engine. To model the energy balance a 3-D CFD code was utilized. Using energy and combustion analyses results, the researchers calculated various exergy terms by developing a FORTRAN based code. To ensure the integrity of modeling, the results of the in-cylinder pressure and heat release rate were compared with the experimental results for pure diesel fuel. This comparison indicated a good agreement between the two. With crank position at three fuel compositions, different rates of exergy and cumulative exergy terms were identified and calculated separately. With the increase in the biodiesel volume percentage from 0% to 20% and 50%, exergy efficiency increased by 4.9% and 5.7%. Also, the cumulative heat loss exergy decreased by 4.4% and 9.7%, respectively.     

Experimental study of combustion and emission characteristics of ethanol fuelled port injected homogeneous charge compression ignition (HCCI) combustion engine

The homogeneous charge compression ignition (HCCI) is an alternative combustion concept for in reciprocating engines. The HCCI combustion engine offers significant benefits in terms of its high efficiency and ultra low emissions. In this investigation, port injection technique is used for preparing homogeneous charge. The combustion and emission characteristics of a HCCI engine fuelled with ethanol were investigated on a modified two-cylinder, four-stroke engine. The experiment is conducted with varying intake air temperature (120–150 °C) and at different air–fuel ratios, for which stable HCCI combustion is achieved. In-cylinder pressure, heat release analysis and exhaust emission measurements were employed for combustion diagnostics. In this study, effect of intake air temperature on combustion parameters, thermal efficiency, combustion efficiency and emissions in HCCI combustion engine is analyzed and discussed in detail. The experimental results indicate that the air–fuel ratio and intake air temperature have significant effect on the maximum in-cylinder pressure and its position, gas exchange efficiency, thermal efficiency, combustion efficiency, maximum rate of pressure rise and the heat release rate. Results show that for all stable operation points, NO_x emissions are lower than 10 ppm however HC and CO emissions are higher.     

Role of hydrogen in improving performance and emission characteristics of homogeneous charge compression ignition engine fueled with graphite oxide nanoparticle-added microalgae biodiesel/diesel blends

The development of low-temperature combustion models combined with the use of biofuels has been considered as an efficient strategy to reduce pollutant emissions like CO, HC. NO_x, and smoke. Indeed, Homogeneous Charge Compression Ignition (HCCI) is the new approach to drastically minimize NO_x emissions and smoke owing to the lower cylinder temperature and a higher rate of homogeneous A/F mixture as compared to compression ignition (CI) engines. The present research deal with the behavior analysis of a CI engine powered by diesel, Euglena Sanguinea (ES), and their blends (ES20D80, ES40D60, ES60D40, ES80D20). The experimental results revealed the highest brake thermal efficiency for ES20D80 although it decreased by 4.1% compared to diesel at normal mode. The average drop in HC, CO, and smoke was 2.1, 2.3, and 5.7% for ES20D80 as opposed to diesel fuel. Therefore, in the next stage, ES20D80 with various concentrations of graphite oxide (GO) nanoparticle (20, 40, 60, and 80 ppm) was chosen to carry out experiments in the HCCI mode, in which hydrogen gas was induced along with air through the intake pipe at a fixed flow rate of 3 lpm for the enrichment of the air-fuel mixture. As a result, the combination of hydrogen-enriched gas and GO-added ES20D80 in the HCCI mode showed similar performance to the CI engine but registered a major reduction of NO_x and smoke emissions, corresponding to 75.24% and 53.07% respectively, as compared to diesel fuel at normal mode.     

Promoting hydrocarbon-SCR of NOx in diesel engine exhaust by hydrogen and fuel reforming

A hydrocarbon-selective catalytic reduction (HC-SCR) silver–alumina monolith catalyst has been prepared and tested for NO_x emissions control in a diesel engine. The work is based on ongoing laboratory experiments, catalyst research, and process development. Hydrogen and actual reformate (i.e. H₂ and hydrocarbon species produced in a partial and exhaust gas fuel reformer) significantly improved the passive control (i.e. no externally added hydrocarbons) NO_x reduction activity over the SCR catalyst using the whole engine exhaust gas from a single-cylinder diesel engine. Optimisation of the reforming process is required for various engine conditions in order to maximise H₂ production and minimise fuel penalty. When diesel fuel partial oxidation and exhaust gas reforming for SCR were implemented, the calculated fuel penalty was in the range of 5–10%, which is relatively high, as both reformers were not optimised yet. During HC-SCR of NO_x over silver–alumina, the known promoting effect of H₂ has been found to be sensitive to various factors, especially the engine exhaust gas temperature, H₂ concentration, HC concentration, HC:NO_x ratio, and space velocity. Under active control (i.e. hydrocarbon injection) SCR operation, powdered Ag–Al₂O₃ catalysts gave significantly higher initial NO_x reduction, but the catalyst activity deteriorated rapidly with time due to poisoning species adsorption (e.g. HCs, nitrates, particulate matter (PM), etc.), whilst for the Ag–Al₂O₃-coated monolithic catalysts, NO_x reduction activity was lower but remained constant for the duration of the tests. The improved physical (mass transfer, filtering of C-containing species) and chemical (reaction kinetics) processes during HC-SCR over powders compared to monoliths led to better initial catalyst activity, but it also accelerated catalyst deactivation which led to increased diffusion limitations.     

Diethyl ether as an ignition improver for biogas homogeneous charge compression ignition (HCCI) operation - An experimental investigation

This paper deals with experimental investigations of a homogeneous charge compression ignition (HCCI) engine using biogas as a primary fuel and diethyl ether (DEE) as an ignition improver. The biogas is inducted and DEE is injected into a single-cylinder engine. For each load condition, best brake thermal efficiency DEE flow rate is determined. The results obtained in this study are also compared with those of the available biogas-diesel dual-fuel and biogas spark ignition (SI) modes. From the results, it is found that biogas-DEE HCCI mode shows wider operating load range and higher brake thermal efficiency (BTE) at all loads as compared to those of biogas-diesel dual-fuel and biogas SI modes. In HCCI mode, at 4.52 bar BMEP, as compared to dual-fuel and SI modes, BTE shows an improvement of about 3.48 and 9.21% respectively. Also, nitric oxide (NO) and smoke emissions are extremely low, and carbon monoxide (CO) emission is below 0.4% by volume at best brake thermal efficiency points. Also, in general, in HCCI mode, hydrocarbon (HC) emissions are lower than that of biogas SI mode. Therefore, it is beneficial to use biogas-DEE HCCI mode while using biogas in internal combustion engines.     

Optimization of molten carbonate fuel cell (MCFC) and homogeneous charge compression ignition (HCCI) engine hybrid system for distributed power generation

In a previous study, a new hybrid system of molten carbonate fuel cell (MCFC) and homogeneous charge compression ignition (HCCI) engine was developed, where the HCCI engine replaces the catalytic burner and produces additional power by using the left-over heating values from the fuel cell stack. In the present study, to reduce the additional cost and footprint of the engine system in a hybrid configuration, the possibility of engine downsizing is investigated by using two strategies, i.e. the use of a turbocharger and the use of high geometric compression ratio for the engine design, both of which are to increase the density of the intake charge and thus the volumetric efficiency of the engine. Combining these two strategies, we suggest a new engine design with ∼60% of displacement volume of the original engine. In addition, operating strategies are developed to run the new hybrid system under part load conditions. It is successfully demonstrated that the system can operate down to 65% of the power level of the design point, while the system efficiency remains almost unchanged near 63%.     

Effect of water blending on bioethanol HCCI combustion with forced induction and residual gas trapping

There is increased interest worldwide in renewable engine fuels as well as in new combustion technologies. Bioethanol is one of the alternative fuels that have been used successfully in spark ignition engines. A combustion technology that currently attracts a lot of interest is the homogeneous charge compression ignition (HCCI) combustion, which has shown potential for low nitrogen oxides emissions with no particulate matter formation. The authors have shown previously that applying forced induction to bioethanol HCCI with residual gas trapping results in an extended load range compared to naturally aspirated operation. However, at high boost pressures, high cylinder pressure rise rates develop. Work by other researchers has shown that direct injection of water can be used as a combustion control method. The present work explores water blending as a way that might have an effect on combustion in order to lower the maximum pressure rise rates and further improve emissions. The obtained experimental results show that in contrast to variable rate direct injection of water, fixed rate water–ethanol blending is counterproductive for the reduction of pressure rise rates at higher loads. In addition, increasing the water content in ethanol results in reduction of the effective load range and increased emissions.     

Hydrogen dual-fuelling of compression ignition engines with emulsified biodiesel as pilot fuel

Dual-fuel compression ignition (CI) engine operation with hydrogen is a promising method of using hydrogen gas in CI engines via high-cetane pilot fuel ignition. However, hydrogen dual-fuel operation with neat pilot fuels typically produce: high NO_x emissions; and high combustion chamber pressure rise rates (leading to increased “Diesel knock” tendencies). While water-in-fuel emulsions have been used during normal CI engine operation to cool the charge and slow combustion rates in an effort to reduce NO_x emissions, these water-in-fuel emulsions have not been tested as pilot fuels during hydrogen dual-fuel combustion. In this work two water-in-biodiesel emulsions are tested as pilot fuels during hydrogen dual-fuel operation. Hydrogen dual-fuel operation generally produces at best comparable thermal efficiencies compared with normal CI engine operation, while the emulsified biodiesel pilot fuels generally increase thermal efficiencies when compared with the neat biodiesel pilot fuel during dual-fuel operation. There is also a clear reduction in NO_x emissions with emulsified pilot fuel use compared with the neat pilot fuel. The thermal efficiency increase is more apparent at higher engine speeds, while the NO_x reduction is more apparent at lower speeds. This is due to two conflicting effects (exclusive to emulsified pilot fuel) that occur in tandem. The first is the cooling effect of water vapourisation on the charge, while the second is the microexplosion phenomenon which enhances fuel-air mixing. The NO_x emission reduction is due to the emulsified pilot fuel lowering pressure rise rates compared with the neat pilot fuel, while the efficiency increase is due to a more homogeneous charge resulting from the violent microexplosion of the emulsified pilot fuel. Smoke, CO, HC and CO₂ emissions remain comparable to neat pilot fuel tests. Overall, emulsified pilot fuels can reduce NO_x emissions and increase thermal efficiencies, however not at the same instance and under different operating conditions. The general trends of reduced power output, reduced CO₂ and increased water vapour emission during hydrogen dual-fuel operation (with neat pilot fuels) are also maintained.     

Experimental study of the performances of a modified diesel engine operating in homogeneous charge compression ignition (HCCI) combustion mode versus the original diesel combustion mode

Homogeneous charge compression ignition (HCCI) combustion mode provides very low NO_x and soot emissions; however, it has some challenges associated with hydrocarbon (HC) emissions, fuel consumption, difficult control of start of ignition and bad behaviour to high loads. Cooled exhaust gas recirculation (EGR) is a common way to control in-cylinder NO_x production in diesel and HCCI combustion mode. However EGR has different effects on combustion and emissions, which are difficult to distinguish. This work is intended to characterize an engine that has been modified from the base diesel engine (FL1 906 DEUTZ-DITER) to work in HCCI combustion mode. It shows the experimental results for the modified diesel engine in HCCI combustion mode fueled with commercial diesel fuel compared to the diesel engine mode. An experimental installation, in conjunction with systematic tests to determine the optimum crank angle of fuel injection, has been used to measure the evolution of the cylinder pressure and to get an estimate of the heat release rate from a single-zone numerical model. From these the angle of start of combustion has been obtained. The performances and emissions of HC, CO and the huge reduction of NO_x and smoke emissions of the engine are presented. These results have allowed a deeper analysis of the effects of external EGR on the HCCI operation mode, on some engine design parameters and also on NO_x emission reduction.     

Study of low emission homogeneous charge compression ignition (HCCI) engine using combined internal and external exhaust gas recirculation (EGR)

This paper focuses on the effects of internal and cooled external exhaust gas recirculation (EGR) on the combustion and emission performance of diesel fuel homogeneous charge compression ignition (HCCI). The use of fuel injection before the top center (TC) of an exhaust stroke and the negative valve overlap (NVO) to form the homogeneous mixture achieves low NO_x and smoke emissions HCCI. Internal and external EGR are combined to control the combustion. Internal exhaust gas recirculation (IEGR) benefits to form a homogeneous mixture and reduces smoke emission further, but lower the high load limits of HCCI. Cooled external EGR can delay the start of combustion (SOC) effectively, which is very useful for high cetane fuel (diesel) HCCI because these fuels can easily self-ignited, making the SOC earlier. External EGR can avoid the knock combustion of HCCI at high load, which means it can expand the high load limit. HCCI maintains low smoke emission at various EGR rates and various loads compared with a conventional diesel engine because there are no fuel-rich volumes in the cylinder.     

Modeling of catalytic monolith reactor for reforming of hexadecane with exhaust gas

A numerical two-phase one-dimensional mathematical model of a single channel catalytic monolith reactor was developed in this study. The model is capable of simulating a final steady state starting from an initial distribution of temperatures and concentrations. An algorithm was written in order to solve the conservation equations. In a catalytic reactor these equations are the mass and energy balances, rate equations and physical property relationships. The new method used to solve the equations was the combination of the Euler's method and central finite difference method. The advantage of this combined method is that the percentage error produced by the program code was negligible. The program code in MATLAB environment was executed to describe the profiles of temperatures and concentrations of each individual species in the gas and solid phase along the reactor. The reforming process is complicated for heavy hydrocarbons and it is not well defined. The model was applied, as far as the authors are aware for the first time, for autothermal reforming process with n-hexadecane (C₁₆H₃₄) feed to depict the performance of the monolith channel for hydrogen production at specified operating conditions. In this model, it was also assumed that the reactions only occur on the surface of catalyst. The temperatures and the concentrations of each species of interests (i.e. H₂, CO₂, CO, and C₁₆H₃₄) were obtained in both the gas phase and at the wall. The results obtained using reaction kinetics data from literature were successfully validated against experimental results from a different study with respect to reactor temperatures and concentrations of products H₂, CO₂ and CO. The influence of thermal conductivity and effective wall thickness of the solid phase, and mass flow rate of gas on wall temperatures and mole fractions of components were also investigated and the results were in agreement with literature data.     

Effect of hydroxy (HHO) gas addition on performance and exhaust emissions in compression ignition engines

In this study, hydroxy gas (HHO) was produced by the electrolysis process of different electrolytes (KOH_(aq), NaOH_(aq), NaCl_(aq)) with various electrode designs in a leak proof plexiglass reactor (hydrogen generator). Hydroxy gas was used as a supplementary fuel in a four cylinder, four stroke, compression ignition (CI) engine without any modification and without need for storage tanks. Its effects on exhaust emissions and engine performance characteristics were investigated. Experiments showed that constant HHO flow rate at low engine speeds (under the critical speed of 1750 rpm for this experimental study), turned advantages of HHO system into disadvantages for engine torque, carbon monoxide (CO), hydrocarbon (HC) emissions and specific fuel consumption (SFC). Investigations demonstrated that HHO flow rate had to be diminished in relation to engine speed below 1750 rpm due to the long opening time of intake manifolds at low speeds. This caused excessive volume occupation of hydroxy in cylinders which prevented correct air to be taken into the combustion chambers and consequently, decreased volumetric efficiency was inevitable. Decreased volumetric efficiency influenced combustion efficiency which had negative effects on engine torque and exhaust emissions. Therefore, a hydroxy electronic control unit (HECU) was designed and manufactured to decrease HHO flow rate by decreasing voltage and current automatically by programming the data logger to compensate disadvantages of HHO gas on SFC, engine torque and exhaust emissions under engine speed of 1750 rpm. The flow rate of HHO gas was measured by using various amounts of KOH, NaOH, NaCl (catalysts). These catalysts were added into the water to diminish hydrogen and oxygen bonds and NaOH was specified as the most appropriate catalyst. It was observed that if the molality of NaOH in solution exceeded 1% by mass, electrical current supplied from the battery increased dramatically due to the too much reduction of electrical resistance. HHO system addition to the engine without any modification resulted in increasing engine torque output by an average of 19.1%, reducing CO emissions by an average of 13.5%, HC emissions by an average of 5% and SFC by an average of 14%.