Vibratory Separation of Plastic Mixtures Using Triboelectric Charging

This article presents the results of experimental and analytical studies of the performance of a novel vibratory separator of plastic mixtures for recycling. The separator unit consists of a vibratory conveyor equipped with two plate electrodes. The principle behind the separation technique is based on the difference in Coulomb force acting on the plastic particles after triboelectric charging. The separation of a mixture of 50% polyvinylchloride (PVC) and 50% polyethylene terephthalate (PET) using this method was studied. An analytical model describing the relative distribution of the two types of plastic particles in the collection trays was developed. The effect of triboelectric charging time and electric-field strength on the separation efficiency was investigated.     

Vibratory Separation of Plastic Mixtures Using Triboelectric Charging

This article presents the results of experimental and analytical studies of the performance of a novel vibratory separator of plastic mixtures for recycling. The separator unit consists of a vibratory conveyor equipped with two plate electrodes. The principle behind the separation technique is based on the difference in Coulomb force acting on the plastic particles after triboelectric charging. The separation of a mixture of 50% polyvinylchloride (PVC) and 50% polyethylene terephthalate (PET) using this method was studied. An analytical model describing the relative distribution of the two types of plastic particles in the collection trays was developed. The effect of triboelectric charging time and electric-field strength on the separation efficiency was investigated.     

Triboelectrostatic separation of granular plastics mixtures from waste electric and electronic equipment

The efficiency of the electrostatic separation of insulating granular mixtures depends on the electric charge carried by the particles. The first objective of this work was to characterize the tribocharging properties of various plastic materials in the composition of waste electric and electronic equipment: polyvinyl chloride (PVC), “high-impact” polystyrene (HIPS), acrylonitrile butadiene styrene (ABS), “high-density” polyethylene (HDPE), polycarbonate (PC), polyamide (PA). Thus, in a first series of experiments, 15 samples composed of binary mixtures of above plastics were initially charged in a fluidized bed device, then separated using a free-fall electrostatic separator. The six plastics could be ordered in a specific triboelectric series: PVC, HIPS, ABS, PEHD, PC, PA. The second objective was to evaluate the efficiency of three tribocharging devices: a static charger, a fluidized bed, and a fan-type device. The triboelectrostatic separation experiments performed with four different binary mixtures (PVC/PA, PC/PA, HIPS/PA, and HIPS/ABS) showed that the fluidized bed is the most effective.     

PVC removal from mixed plastics by triboelectrostatic separation

Ever increasing oil price and the constant growth in generation of waste plastics stimulate a research on material separation for recycling of waste plastics. At present, most waste plastics cause serious environmental problems due to the disposal by reclamation and incineration. Particularly, polyvinyl chloride (PVC) materials among waste plastics generates hazardous HCl gas, dioxins containing Cl, and so on, which lead to air pollution and shorten the life of incinerator, and it makes difficultly recycling of other plastics. Therefore, we designed a bench scale triboelectrostatic separator for PVC removal from mixed plastics (polyvinyl chloride/polyethylene terephthalate), and then carried out material separation tests. In triboelectrostatic separation, PVC and PET particles are charged negatively and positively, respectively, due to the difference of the work function of plastics in tribo charger of the fluidized-bed, and are separated by means of splitter through an opposite electric field. In this study, the charge efficiency of PVC and PET was strongly dependent on the tribo charger material (polypropylene), relative humidity (below 30%), air velocity (over 10 m/s), and mixture ratio (PET:PVC=1:1). At the optimum conditions (electrode potential of 20 kV and splitter position of -2 cm), PVC rejection and PET recovery in PET products were 99.60 and 98.10%, respectively, and the reproducibility of optimal test was very good (+/-1%). In addition, as a change of splitter position, we developed the technique to recover high purity PET (over 99.99%) although PET recovery decreases by degrees.     

Separation of polyvinyl chloride (PVC) from automobile shredder residue (ASR) by froth flotation with ozonation

The purpose of this study is to develop froth flotation to separate polyvinyl chloride (PVC) from automobile shredder residue (ASR) plastic mixtures of variable composition. Some polymers in ASR polymer mixtures have similar density and hydrophobicity with PVC and thus selective flotation of PVC from ASR polymer mixtures cannot be achieved. The present study focused on the surface modification of PVC with ozonation, and then the modified PVC can be separated from other polymers by the following froth flotation. The results of this study indicate that the selective recovery of PVC from real ASR polyethylene tetra pethelate (PET), polymethyl methacrylate (PMMA), polybutyl methacralate (PBMA), ethyl acrylate (EA), polycarbonate (PC) and rubber mixtures can be accomplished in a three-step process involving a gravity separation, ozonation and froth flotation. The rubber was removed from other heavy ASR (PVC, PET, PMMA, PBMA, EA and PC) polymers by froth flotation without mixing. It was found that ozonation process produced the desired difference in contact angle required (from 89.5 to 73.0 degrees ) for separation of PVC from other heavy ASR polymers, whereas the contact angles of other polymers was slightly decreased. The most of the load ASR, i.e. about 72.4% is floated away and 27.6% was settled down. The highest component 96.7% of PVC was recovered in the settled fraction. As a result of this research effort, the surface modification of PVC with ozonation can be efficiently useful to separate the PVC from other similar density ASR mixed polymers.     

Effect of tribocharger material on the triboelectric characteristics of coal and mineral particles

Dry triboelectric separation of coal depends on tribocharge difference of the coal and gangue minerals. A suitable tribocharger material which makes the coal and minerals tribocharged of opposite polarity is of great importance for triboelectric separation. In this paper, the composition of coal was analyzed by x-ray diffraction (XRD), and the triboelectric characteristics of coal and other ash-forming minerals were tested using stainless steel (SS), polyvinyl chloride (PVC), pentatricopeptide repeats (PPR), polyfluortetraethylene (PPFT), and polymethyl methacrylate (PMMA) tribochargers in lab triboelectric unit. The charge?mass ratio of coal and mineral particles were presented and evaluated. Infrared spectroscopy was adopted to analyze the different tribocharge properties between clean coal and minerals. The results show that the gangue minerals in coal are mainly pyrite, kaolin, calcite, dolomite, and quartz. The conductive mineral had the lowest chargeability, especially tribocharged with conductive material. Compared with the inorganic surface, the organic surface is easy to lose electrons and charge positively. According to the triboelectric characteristics of coal and minerals, PMMA is more suitable as tribocharger material for triboelectric separation of pulverized coal compared with PVC, PPFT, PPR, and SS. The better separation efficiency of Tai Xi anthracite coal is obtained by using PMMA tribocharger.     

Tribo-electrostatic separation of a quaternary granular mixture of plastics

Many tribo-electrostatic separation studies of binary mixtures of millimeter-sized plastic particles have been performed. The objective of this work is an experimental investigation for separating a quaternary mixture comprising four different plastic types issued from waste electrical and electronic equipment. The feasibility of the separation of such quaternary mixtures by the sliding mode tribocharging with a metal wall was demonstrated. The separation of a mixture comprising PA, PC, high impact polystyrene, and polyvinyl chloride granules is better in terms of both purity and recovery when charging the particles by sliding contact with the metal wall, then in the case of a fluidized bed device.     

Fluidized Bed Device for Plastic Granules Triboelectrification

The study of the triboelectrification process is the key factor to the successful industrial application of electrostatic separation in the field of plastics recycling. Therefore, the aim of the present work is to evaluate an original device for the laboratory study of this process. The original design of the fluidized bed type triboelectrification device has the following distinctive features: (i) transparent walls to observe the fluidization process and the particles moving in the triboelectrification module; (ii) air distributors with different mesh apertures correlated with granule size; (iii) quick replacement of the triboelectrification Plexiglas chamber with other metallic (aluminium, copper) or nonmetallic chambers (polyvinyl chloride—PVC, polyethylene—PE, and polyethylene terephthalate—PET); (iv) possibility of independent operation, for granule charge measurement or integrated operation, for the electrostatic separation experiments using a free-fall electrostatic separator. The results of charge measurement experiments pointed out the different triboelectric behaviour of two types of granules (polystyrene and low-density polyethylene) in contact with the walls of the device. The electrostatic separation experiments carried out on a binary mixture of mm-size polystyrene/polyethylene granules confirmed the effectiveness of the triboelectrification device.     

Fluidized Bed Device for Plastic Granules Triboelectrification

The study of the triboelectrification process is the key factor to the successful industrial application of electrostatic separation in the field of plastics recycling. Therefore, the aim of the present work is to evaluate an original device for the laboratory study of this process. The original design of the fluidized bed type triboelectrification device has the following distinctive features: (i) transparent walls to observe the fluidization process and the particles moving in the triboelectrification module; (ii) air distributors with different mesh apertures correlated with granule size; (iii) quick replacement of the triboelectrification Plexiglas chamber with other metallic (aluminium, copper) or nonmetallic chambers (polyvinyl chloride—PVC, polyethylene—PE, and polyethylene terephthalate—PET); (iv) possibility of independent operation, for granule charge measurement or integrated operation, for the electrostatic separation experiments using a free-fall electrostatic separator. The results of charge measurement experiments pointed out the different triboelectric behaviour of two types of granules (polystyrene and low-density polyethylene) in contact with the walls of the device. The electrostatic separation experiments carried out on a binary mixture of mm-size polystyrene/polyethylene granules confirmed the effectiveness of the triboelectrification device.     

Separation of zinc and nickel ions in a strong acid through liquid-liquid extraction

Many solid wastes contain both zinc and nickel at the same time. For recycling or recovery of metals, it is essential to separate materials. Among those materials, zinc and nickel are very difficult to be separated because there is not so much difference in the chemical and physical properties. This paper focuses on the separation of zinc and nickel ions in a diluted aqua regia solution. Liquid-liquid extraction by TBP, Cyanex 272 and Cyanex 301 was used and a distribution coefficient (D), a separation factor (S) and a relative purity (R) were induced to evaluate the degree of separation. All of the extractions were proportional to the concentration of the extractants, and zinc ions were extracted more easily than nickel ions. Among the extractants, Cyanex 301 showed the best characteristics regarding Zn/Ni separation. In particular, the extraction of zinc ions in the range of pH相似文献   

胶原纤维吸附剂对芹菜素的分离纯化性能研究

以戊二醛交联胶原纤维为吸附剂,通过柱层析研究其对芹菜素、槲皮素和杨梅素组成的三元黄酮类混合物中芹菜素的分离纯化特性。结果表明胶原纤维吸附剂对3种黄酮化合物表现出一定的吸附差异,对芹菜素的吸附作用最小;用100%～70%乙醇水溶液分步淋洗,能够从混合物中分离得到芹菜素,其纯度为98.03%,回收率为100%;用40%～60%乙醇水溶液分步淋洗,能够分离得到芹菜素和槲皮素,产物纯度分别为99.16%和99.47%,回收率分别为100%和91.22%;适当增大吸附柱的柱高,有助于提高芹菜素的纯度;在5次重复分离实验中,胶原纤维吸附剂的分离性能无明显降低,具有较好的重复使用性。因此,胶原纤维吸附剂可用于黄酮类混合物中芹菜素的分离纯化。     

ELECTROSTATIC SEPARATION OF PLASTICS FOR RECYCLING

The authors describe some successful experiments for electrostatic separation of various two-component mixtures of plastic waste. Two methods of triboelectric charging of plastics are described. One consists of a fluidized bed system with a central feeding tube. The second is a novel form of a rotating tube charger. Separation takes place in an electrostatic separation tower equipped with a set of nine sampling bins at the bottom for collection of the components. Numerous experiments have shown the feasibility of obtaining extract contents in excess of 99%. The rotating tube charger is preferred over the fluidized bed because of its simplicity and energy savings. The process has recently been adapted to an industrial scale capable of processing 1000 kg/hour and is currently being used to separate post-industrial plastic waste.     

Parametric study of co-gasification of ternary blends of rice straw,polyethylene and polyvinylchloride

Parametric study of co-gasification of rice straw (RS), high-density polyethylene (PE) and Polyvinylchloride (PVC) was carried out to investigate the effect of temperature, flow rate of steam, typical plastics and their blends on the quality and volume of synthetic gas. The additions of plastic enhance H₂ content in the synthetic gas. The study found that increase in temperature increases the yield of synthetic gas, H₂ and CO content and lower heating value (LHV) of synthetic gas. The steam to biomass ratio seems to have a very small effect on gas composition. Likewise the increase in PE content in the feed blend increases the hydrogen content and gas yield. Similar results were obtained by increasing PVC content. Co-gasification experiments of ternary blends of RS, PE and PVC were also conducted. The ternary blends of 20 % RS, 40 % PE, 40 % PVC produced synthetic gas with higher H₂ content, higher synthetic gas production rate and higher LHV of synthetic gas. This work confirms that synergistic interactive effect takes place during the co-gasification of ternary blends of PE, PVC and RS due to volatile-char interaction and mineral catalytic effects. This work also suggests that carefully designed co-gasification unit can handle waste with varying composition of biomass and plastic to produce improved quantity as well as quality of synthetic gas.     

Influence of Material Moisture on the Tribocharging Process of Plastic Granules

The control of the triboelectrification factors is the key for a successful application of electrostatic separation to the recycling of mixed plastics waste. This article focuses on the influence of material moisture on the tribocharging process of three granular materials: polyamide (PA), polyvinyl chloride (PVC), and polyethylene terephthalate (PET).

Different values of moisture content were obtained by immersing the material in water or drying it in a laboratory oven. Afterward, the granular material was tribocharged on the tray of a vibratory feeder and the accumulated charge was measured by an electrometer.

The maximum charge/mass ratio was obtained for the three plastic materials at different values of moisture content: 0.27% for PA, 0.12% for PET 0.1% for PVC. Series of 5 consecutive tribocharging experiments performed on the same sample, show that the first contributes with the greater amount of granules charge while the other four only slightly increment this value. The graphical representation of the evolution of the charge/mass ratio versus number of tribocharging experiment conducts to the conclusion that: i) the charge of the granules tends to saturate; ii) it is useless to excessively increase the duration of the tribocharging process.     

Comparison Studies on the Percolation Thresholds of Binary Mixture Tablets Containing Excipients of Plastic/Brittle and Plastic/Plastic Deformation Properties

Percolation theory has been used with great interest in understanding the design and characterization of dosage forms. In this study, work has been carried out to investigate the behavior of binary mixture tablets containing excipients of similar and different deformation properties. The binary mixture tablets were prepared by direct compression using lactose, polyvinyl chloride (PVC), Eudragit RS 100, and microcrystalline cellulose (MCC). The application of percolation theory on the relationships between compactibility, P_max, or compression susceptibility (compressibility), γ, and mixture compositions reveals the presence of percolation thresholds even for mixtures of similar deformation properties. The results showed that all mixture compositions exhibited at least one discreet change in the slope, which was referred to as the percolation threshold. The PVC/Eudragit RS100 mixture compositions showed significant percolation threshold at 80% (w/w) PVC loading. Two percolation thresholds were observed from a series of binary mixtures containing similar plastic deformation materials (PVC/MCC). The percolation thresholds were determined at 20% (w/w) and 80% (w/w) PVC loading. These are areas where one of the components percolates throughout the system and the properties of the tablets are expected to experience a sudden change. Experimental results, however, showed that total disruption of the tablet physical properties at the specified percolation thresholds can be observed for PVC/lactose mixtures at 20–30% (w/w) loading while only minor changes in the tablets' strength for PVC/MCC or PVC/Eudragit RS 100 mixtures were observed.     

Comparison studies on the percolation thresholds of binary mixture tablets containing excipients of plastic/brittle and plastic/plastic deformation properties

Percolation theory has been used with great interest in understanding the design and characterization of dosage forms. In this study, work has been carried out to investigate the behavior of binary mixture tablets containing excipients of similar and different deformation properties. The binary mixture tablets were prepared by direct compression using lactose, polyvinyl chloride (PVC), Eudragit RS 100, and microcrystalline cellulose (MCC). The application of percolation theory on the relationships between compactibility, P_max, or compression susceptibility (compressibility), γ, and mixture compositions reveals the presence of percolation thresholds even for mixtures of similar deformation properties. The results showed that all mixture compositions exhibited at least one discreet change in the slope, which was referred to as the percolation threshold. The PVC/Eudragit RS100 mixture compositions showed significant percolation threshold at 80% (w/w) PVC loading. Two percolation thresholds were observed from a series of binary mixtures containing similar plastic deformation materials (PVC/MCC). The percolation thresholds were determined at 20% (w/w) and 80% (w/w) PVC loading. These are areas where one of the components percolates throughout the system and the properties of the tablets are expected to experience a sudden change. Experimental results, however, showed that total disruption of the tablet physical properties at the specified percolation thresholds can be observed for PVC/lactose mixtures at 20-30% (w/w) loading while only minor changes in the tablets' strength for PVC/MCC or PVC/Eudragit RS 100 mixtures were observed.     

Micronized plastic waste recycling using two-disc tribo-electrostatic separation process

Triboelectrostatic separation of millimeter-size granular mixtures is nowadays widely used in the recycling industry. However, the separation of micronized particles of an average granulometric size of 100?µm is still inefficient. This paper is aimed to carry out an experimental investigation of a triboelectrostatic separation process based on a fluidized bed tribocharging system produced between a pair of rotating aluminum disks supplied by two high-voltage DC supplies of opposite polarities. The granular mixture used in this work is composed of micronized white pure virgin PolyVinyl Chloride particles (WPVC) and gray PolyVinyl Chloride particles that contain a small percentage of carbon (GPVC) of average size 100?μm. Moreover, a homemade method was developed to estimate the purity of the separated products. It was deduced that the separation outcome, in terms of recovery and purity, is efficient and depends on several factors: the high-voltage level, the rotating speed of the disks, the fluidization rate, the total mass of the fluidized bed and the composition ratio of the granular mixture.     

Glastic Composite Prototypes: A Materials Alternative for Recycling Plastic and Glass Waste

Multiple plastic compositions containing polyethylene, polystyrene, PVC, ABS, Nylon, polypropylene, with various particle morphologies and a narrow range of sizes and size distributions were mixed with similar size brown glass into glastic composites having glass compositions of 15, 30, and 45 wt%. These prototypes were molded in a form similar to standard clay bricks at 235°C and were compression tested to more than double the fracture stress of clay bricks at temperatures ranging from 20 to 50°C. These prototypes illustrate the prospects for utilizing waste plastics and glass in simple commercial materials applications and the relief of land fill problems which are now world-wide.     

膜分离技术在山楂加工中的应用

用超滤将９９％以上的果胶从山楂浸提液中分离出来，并使果胶浓缩至３０ｇ／Ｌ以上，然后通过喷雾干燥得到果胶粉。该粉的胶凝度大于１８０，其得率是鲜果质量的３％左右，脱果胶的山楂汁经反渗透浓缩至可溶固形物２０°Ｂｘ，其得率是鲜果质量的４０％左右。实验中重点考察了压力、温度、料液流速及洗滤等操作条件对膜通量和分离的影响。该技术已在工业生产中得到应用。     

Mechanochemical decomposition of PVC by using La2O3 as additive

A polyvinyl chloride (PVC, [CH2CHCl]n) sample was ground with one of the following oxide samples, lanthanum oxide (La2O3) and calcium oxide (CaO), as a reference, to investigate its mechanochemical (MC) decomposition. According to the XRD patterns for the ground products, peaks of lanthanum oxy-chloride, LaOCl which is water insoluble, were observed to appear in the patterns of the mixture samples at a molar ratio of (PVC: La2O3 = 1:2) and (1:4), after 20 min grinding, while the patterns of the ground PVC-CaO mixtures show the formation of CaOHCl, which is water soluble, in the products after 2 h grinding. TG patterns taken for the PVC-La2O3 mixtures ground for different periods of time do not indicate significant weight loss in the range from 200 to 300 degrees C, and this suggests that La2O3 is more effective additive than CaO in the MC decomposition for PVC. FT-IR patterns for organic phases in the ground mixture show the reduction of CCl bindings in the PVC structure. The MC reaction between PVC and La2O3 is accompanied by the formation of C-O single bonds, to form LaOCl, which is insoluble in water at ambient condition. This is the reason why the yield of Cl extracted by the water leaching reaches only less than 50%, while it reaches almost 100% in the yield of Cl from the PVC-CaO mixture ground for 2 h or more.