Novel modification method to prepare crosslinked sulfonated poly(ether ether ketone)/silica hybrid membranes for fuel cells

Crosslinked organic-inorganic hybrid membranes are prepared from hydroxyl-functionalized sulfonated poly(ether ether ketone) (SPEEK) and various amounts of silica with the aims to improve dimensional stability and methanol resistance. The partially hydroxyl-functionalized SPEEK is prepared by the reduction of some benzophenone moieties of SPEEK into the corresponding benzhydrol moieties which is then reacted with (3-isocyanatopropyl)triethoxysilane (ICPTES) to get a side chained polymer bearing triethoxysilyl groups. These groups are subsequently co-hydrolyzed with tetraethoxysilane (TEOS) and allow the membrane to form a crosslinked network via a sol-gel process. The obtained hybrid membranes with covalent bonds between organic and inorganic phases exhibit much lower methanol swelling ratio and water uptake. With the increase of silica content, the methanol permeability coefficient of the hybrid membranes decreases at first and then increased. At silica content of about 6 wt.%, the methanol permeability coefficient reaches a minimum of 7.15 × 10⁻⁷ cm² s⁻¹, a 5-fold decrease compared with that of the pristine SPEEK. Despite the fact that the proton conductivity is decreased to some extent as a result of introduction of the silica, the hybrid membranes with silica content of 4-8 wt.% shows higher selectivity than Nafion117.     

Preparation and properties of hybrid direct methanol fuel cell membranes by embedding organophosphorylated titania submicrospheres into a chitosan polymer matrix

Organophosphorylated titania submicrospheres (OPTi) are prepared and incorporated into a chitosan (CS) matrix to fabricate hybrid membranes with enhanced methanol resistance and proton conductivity for application in direct methanol fuel cells (DMFC). The pristine monodispersed titania submicrospheres (TiO₂) of controllable particle size are synthesized through a modified sol-gel method and then phosphorylated by amino trimethylene phosphonic acid (ATMP) via chemical adsorption, which is confirmed by XPS, FTIR and TGA. The morphology and thermal property of the hybrid membranes are explored by SEM and TGA. The ionic cross-linking between the -PO₃H₂ groups on OPTi and the -NH₂ groups on CS lead to better compatibility between the inorganic fillers and the polymer matrix, as well as a decreased fractional free volume (FFV), which is verified by positron annihilation lifetime spectroscopy (PALS). The effects of particle size and content on the methanol permeability, proton conductivity, swelling and FFV of the membranes are investigated. Compared to pure CS membrane, the hybrid membranes exhibit an increased proton conductivity to an acceptable level of 0.01 S cm⁻¹ for DMFC application and a reduced methanol permeability of 5 × 10⁻⁷ cm² s⁻¹ at a 2 M methanol feed.     

Preparation of nitrated sulfonated poly(ether ether ketone) membranes for reducing methanol permeability in direct methanol fuel cell applications

Sulfonated poly(ether ether ketone)s (SPEEKs) were further substituted on the polymer main chain by nitration. All sulfonation and nitration were achieved with an inexpensive and simple post substitute reaction. The nitrated SPEEKs have a high glass transition temperature and thermal decomposition temperature, and a lower water uptake than SPEEK, which provides sufficient mechanical strength without swelling in the direct methanol fuel cell (DMFC) application. The methanol permeability of nitrated SPEEKS is reduced to 1.76 × 10⁻⁷ cm² s⁻¹ for S53N22 and 1.86 × 10⁻⁷ cm² s⁻¹ for S63N17 with no loss of conductivity in the DMFC application, and a proton conductivity that reached 0.026 S cm⁻¹. The nitrated SPEEK membranes satisfy the requirements of proton-exchange membranes for the DMFC.     

Improvement of electrochemical performances of sulfonated poly(arylene ether sulfone) via incorporation of sulfonated poly(arylene ether benzimidazole)

In the present study, modified acid–base blend membranes were fabricated via incorporation of sulfonated poly(arylene ether benzimidazole) (SPAEBI) into sulfonated poly(arylene ether sulfone) (SPAES). These membranes had excellent methanol-barrier properties in addition to an ability to compensate for the loss of proton conductivity that typically occurs in general acid–base blend system. To fabricate the membranes, SPAEBIs, which served as amphiphilic polymers with different degrees of sulfonation (0–50 mol%), were synthesized by polycondensation and added to SPAES. It resulted in the formation of acid–amphiphilic complexes such as [PAES-SO₃]⁻⁺[H-SPAEBI] through the ionic crosslinking, which prevented SO₃H groups in the complex from transporting free protons in an aqueous medium, contributing to a reduction of ion exchange capacity values and water uptake in the blend membranes, and leading to lower methanol permeability in a water–methanol mixture. Unfortunately, the ionic bonding formation was accompanied by a decrease of bound water content and proton conductivity, although the latter problem was solved to some extent by the incorporation of additional SO₃H groups in SPAEBI. In the SPAES–SPAEBI blend membranes, enhancement of proton conductivity and methanol-barrier property was prominent at temperatures over 90 °C. The direct methanol fuel cell (DMFC) performance, which was based on SPAES–SPAEBI-50–5, was 1.2 times higher than that of Nafion^® 117 under the same operating condition.     

Sulfonated poly(ether ether ketone)/clay-SO3H hybrid proton exchange membranes for direct methanol fuel cells

A new type of sulfonated clay (clay-SO₃H) was prepared by the ion exchange method with the sulfanilic acid as the surfactant agent. The grafted amount of sulfanilic acid in clay-SO₃H was 51.8 mequiv. (100 g)⁻¹, which was measured by thermogravimetric analysis (TGA). Sulfonated poly(ether ether ketone) (SPEEK)/clay-SO₃H hybrid membranes which composed of SPEEK and different weight contents of clay-SO₃H, were prepared by a solution casting and evaporation method. For comparison, the SPEEK/clay hybrid membranes were produced with the same method. The performances of hybrid membranes for direct methanol fuel cells (DMFCs) in terms of mechanical and thermal properties, water uptake, water retention, methanol permeability and proton conductivity were investigated. The mechanical and thermal properties of the SPEEK membranes had been improved by introduction of clay and clay-SO₃H, obviously. The water desorption coefficients of the SPEEK and hybrid membranes were studied at 80 °C. The results showed that the addition of the inorganic part into SPEEK membrane enhanced the water retention of the membrane. Both methanol permeability and proton conductivity of the hybrid membranes decreased in comparison to the pristine SPEEK membrane. However, it was worth noting that higher selectivity defined as ratio of proton conductivity to methanol permeability of the SPEEK/clay-SO₃H-1 hybrid membrane with 1 wt.% clay-SO₃H was obtained than that of the pristine SPEEK membrane. These results showed that the SPEEK/clay-SO₃H hybrid membrane with 1 wt.% clay-SO₃H had potential usage of a proton exchange membrane (PEM) for DMFCs.     

Sulfonated poly(ether ether ketone)/polybenzimidazole oligomer/epoxy resin composite membranes in situ polymerization for direct methanol fuel cell usages

A diamine-terminated polybenzimidazole oligomer (o-PBI) has been synthesized for introducing the benzimidazole groups (BI) into sulfonated poly(ether ether ketone) (SPEEK) membranes. SPEEK/o-PBI/4,4′-diglycidyl(3,3′,5,5′-tetramethylbiphenyl) epoxy resin (TMBP) composite membranes in situ polymerization has been prepared for the purpose of improving the performance of SPEEK with high ion-exchange capacities (IEC) for the usage in the direct methanol fuel cells (DMFCs). The composite membranes with three-dimensional network structure are obtained through a cross-linking reaction between PBI oligomer and TMBP and the acid-base interaction between sulfonic acid groups and benzimidazole groups. Resulting membranes show a significantly increasing of all of the properties, such as high proton conductivity (0.14 S cm⁻¹ at 80 °C), low methanol permeability (2.38 × 10⁻⁸ cm² s⁻¹), low water uptake (25.66% at 80 °C) and swelling ratio (4.11% at 80 °C), strong thermal and oxidative stability, and mechanical properties. Higher selectivity has been found for the composite membranes in comparison with SPEEK. Therefore, the SPEEK/o-PBI/TMBP composite membranes show a good potential in DMFCs usages.     

Modification of sulfonated poly(ether ether ketone) proton exchange membrane for reducing methanol crossover

A drawback of sulfonated aromatic main-chain polymers such as sulfonated poly(ether ether ketone)s (SPEEKs) is their high methanol crossover when the proton conductivity is sufficient for direct methanol fuel cell (DMFC) applications. To overcome this disadvantage, in this paper, the SPEEK substrate was coated with the crosslinked chitosan (CS) barrier layer to form the two-layer composite membranes. Scanning electron microscope (SEM) micrographs showed that the CS layer was tightly adhered on the SPEEK substrate and the thickness of CS layer could be adjusted by varying the concentration of CS solution. It was noticed that with the increment of thickness of CS layer, the methanol diffusion coefficient of the composite membranes significantly dropped from 3.15 × 10⁻⁶ to 2.81 × 10⁻⁷ cm² s⁻¹ at 25 °C which was about one order of magnitude lower than those of the pure SPEEK and Nafion^® 117 membranes. In addition to the effective methanol barrier, the composite membranes possessed adequate thermal stability (the 5% weight lose temperature exceeded 240 °C) and good proton conductivity. The proton conductivity of all composite membranes was in the order of 10⁻² S cm⁻¹ and increased with the elevation of temperature. Furthermore, the composite membranes exhibited much higher selectivity (conductivity/methanol diffusion coefficient) compared with the pure SPEEK and Nafion^® 117 membranes. These results indicated that introducing the crosslinked CS layer onto the SPEEK surface was an effective method for improving the performance of the SPEEK membrane, especially for reducing the methanol crossover.     

Organic-inorganic crosslinked and hybrid membranes derived from sulfonated poly(arylene ether sulfone)/silica via sol-gel process

A series of covalently crosslinkable organic-inorganic hybrid membranes have been prepared from sulfonated poly(arylene ether sulfone) (SPAES) with pendant propenyl moiety and various amounts of vinyl substituted silica via sol-gel process which are then thermally crosslinked in the presence of benzoyl peroxide (BPO) initiator. The obtained membranes are characterized in terms of oxidative stability, thermal property, ion exchange capacity (IEC), water uptake, swelling ratio in methanol aqueous solution, proton conductivity, and methanol permeability coefficient. The results indicate that the oxidative stability and thermal stability of the hybrid membranes are improved. Moreover, introduction of silica reduces the water uptake and methanol swelling of membranes. The swelling ratio of membranes in 2 mol L⁻¹ methanol aqueous solution at 80 °C slowly decreases from 26 to 19% with the increase of SiO₂ content from 0 to 12 wt.%. Furthermore, with the increase in silica content, the methanol permeability coefficient of the hybrid membranes decreases at first and then increases. When the silica content reaches 8 wt.%, the methanol permeability coefficient is at the minimum of 6.02 × 10⁻⁷ cm² s⁻¹, a 2.64-fold decrease compared with that of the pristine SPAES membrane. Moreover, the proton conductivity is found to be at about 95% of that of pristine polymer at that silica content.     

Role of post-sulfonation of poly(ether ether sulfone) in proton conductivity and chemical stability of its proton exchange membranes for fuel cell

Commercially available poly(ether ether sulfone), PEES, was directly sulfonated using concentrated sulfuric acid at low temperatures by minimizing degradation during sulfonation. The sulfonation reaction was performed in the temperature range of 5–25 °C. Sulfonated polymers were characterized by FTIR, ¹H NMR spectroscopy and ion exchange capacity (IEC) measurements. Degradation during sulfonation was investigated by measuring intrinsic viscosity, glass transition temperature and thermal decomposition temperature of sulfonated polymers. Sulfonated PEES, SPEES, membranes were prepared by solvent casting method and characterized in terms of IEC, proton conductivity and water uptake. The effect of sulfonation conditions on chemical stability of membranes was also investigated via Fenton test. Optimum sulfonation condition was determined to be 10 °C with conc. H₂SO₄ based on the characteristics of sulfonated polymers and also the chemical stability of their membranes. SPEES membranes exhibited proton conductivity up to 185.8 mS cm⁻¹ which is higher than that of Nafion 117 (133.3 mS cm⁻¹) measured at 80 °C and relative humidity 100%.     

Effect of cesium salt of tungstophosphoric acid (Cs-TPA) on the properties of sulfonated polyether ether ketone (SPEEK) composite membranes for fuel cell applications

We have prepared composite membranes for fuel cell applications. Cesium salt of tungstophosphoric acid (Cs-TPA) particles was synthesized by aqueous solutions of tungstophosphoric acid and cesium hydroxide and, Cs-TPA particles and sulfonated (polyether ether ketone) (SPEEK) with two sulfonation degrees (DS), 60 and 70%have been used. We examined both the effects of Cs-TPA in SPEEK membranes as functions of sulfonation degrees of SPEEK and the content of Cs-TPA. The performance of the composite membranes was evaluated in terms of water uptake, ion exchange capacity, proton conductivity, chemical stability, hydrolytic stability, thermal stability and methanol permeability. The morphology of the membranes was investigated with SEM micrographs. Increasing sulfonation degree of SPEEK from 60 to 70 caused agglomeration of the Cs-TPA particles. The methanol permeability was reduced to 4.7 × 10⁻⁷ cm²/s for SPEEK (DS: 60%)/Cs-TPA membrane with 10 wt.% Cs-TPA concentration, and acceptable proton conductivity of 1.3 × 10⁻¹ S/cm was achieved at 80 °C under 100% RH. The weight loss at 900 °C increased with the addition of inorganic particles, as expected. The hydrolytic stability of the SPEEK/Cs-TPA based composite membranes was improved with the incorporation of the Cs-TPA particles into the matrix. We also noted that SPEEK60/Cs-TPA composite membranes were hydrolytically more stable than SPEEK70/Cs-TPA composite membranes. On the other hand, Methanol, water vapor, and hydrogen permeability values of SPEEK60 composite membranes were found to be lower than that of Nafion^®.     

SPEEK/sulfonated cyclodextrin blend membranes for direct methanol fuel cell

In this paper, the blend membranes based on sulfonated poly(ether ether ketone) and sulfonated cyclodextrin as the proton conducting membranes for DMFCs usage are prepared and investigated. The incorporation of sulfonated cyclodextrin in SPEEK membranes is evaluated by the characteristic absorptions of FT-IR spectra. Thermal stability and micro-morphology of the blend membranes are determined by thermogravimetry analysis and scanning electron microscope tests. The properties of the blend membranes are investigated such as swelling behavior, methanol permeability and proton conduction as function of the fraction of sulfonated cyclodextrin. The methanol crossover could be suppressed by the incorporation of sulfonated cyclodextrin and the methanol permeability decreases when the methanol concentration increases from 2.5 M to 20 M. Proton conduction is also promoted by the introduction of sulfonated cyclodextrin and the proton conductivity increases with the increase of sulfonated cyclodextrin content. The calculated activation energy for proton conduction of the blend membranes is very low and the maximum value is 4.20 kJ mol⁻¹, which is much lower than that of Nafion 115 (9.15 kJ mol⁻¹, measured in our experiments). These data indicate that proton can transport easily through the blend membranes. The selectivity of the blend membranes, a compromise between proton conductivity and methanol permeability, is much higher than that of Nafion 115 at the sulfonated cyclodextrin content above 15 wt.%. The blend membranes with 15, 20, and 25 wt.% of sulfonated cyclodextrin are assembled in the practical DMFCs and their polarization curves with 2.5 M and 8.0 M methanol solution are determined, respectively. The membrane with 20 wt.% sulfonated cyclodextrin reaches the highest power density of 29.52 mW cm⁻² at 120 mA cm⁻² and 8.0 M methanol solution. These results suggest the potential usage of the SPEEK membranes incorporating with sulfonated cyclodextrin in DMFCs.     

Nafion/nitrated sulfonated poly(ether ether ketone) membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone)s (SPEEKs) are substituted on the main chain of the polymer by nitro groups and blended with Nafion^® to attain composite membranes. The sulfonation, nitration and blending are achieved with a simple, inexpensive process, and the blended membranes containing the nitrated SPEEKs reveal a liquid-liquid phase separation. The blended membranes have a lower water uptake compared to recast Nafion^®, and the methanol permeability is reduced significantly to 4.29 × 10⁻⁷-5.34 × 10⁻⁷ cm² s⁻¹ for various contents of nitrated SPEEK for S63N17, and 4.72 × 10⁻⁷-7.11 × 10⁻⁷ cm² s⁻¹ for S63N38, with a maximum proton conductivity of ∼0.085 S cm⁻¹. This study examines the single-cell performance at 80 °C of Nafion^®/nitrated SPEEK membranes with various contents of nitrated SPEEK and a degree of nitration of 23-25 mW cm⁻² for S63N17 and 24-29 mW cm⁻² for S63N38. Both the power density and open circuit voltage are higher than those of Nafion^® 115 and recast Nafion^®.     

Novel proton exchange membranes based on proton conductive sulfonated PAMPS/PSSA-TiO2 hybrid nanoparticles and sulfonated poly (ether ether ketone) for PEMFC

Nanocomposite membranes based on sulfonated poly (ether ether ketone) (SPEEK) and sulfonated core-shell TiO₂ nanoparticles were prepared. TiO₂ nanoparticles were sulfonated by redox polymerization method by using sodium styrene sulfonate (SSA) and 2-acrylamido-2-methyl-1-propane sulfonic acid (AMPS) monomers. The resultant hybrid nanoparticles (PAMPS-gTiO₂ and PSSA-g-TiO₂) were introduced to SPEEK with a sulfonation degree of 68%. Grafting of sulfonated polymers onto TiO₂ nanoparticles enhanced the content of proton transport sites in the membrane, leading to an increase in proton conductivity and power density. Besides, the mechanical and dimensional stabilities of the nanocomposite membranes were also improved compared with pure SPEEK membrane. The maximum power density for membranes containing 7.5 wt% of PAMPS-gTiO₂ and PSSA-g-TiO₂ nanoparticles at 80 °C obtained 283 mW cm⁻² and 245 mW cm⁻², respectively.     

Cross-linked membranes based on sulfonated poly (ether ether ketone) (SPEEK)/Nafion for direct methanol fuel cells (DMFCs)

A series of cross-linked membranes based on SPEEK/Nafion have been prepared to improve methanol resistance and dimension stability of SPEEK membrane for the usage in the direct methanol fuel cells (DMFCs). Sulfonated diamine monomer is synthesized and used as cross-linker to improve the dispersion of Nafion in the composite membranes and decrease the negative effect of cross-linking on proton conductivity of membranes. FT-IR analysis shows that the cross-linking reaction is performed successfully. The effects of different contents of Nafion on the properties of cross-linked membranes are investigated in detail. All the cross-linked membranes show lower methanol permeability and better dimensional stability compared with the pristine SPEEK membrane. SPEEK-N30 with the 30 wt % Nafion shows a methanol permeability of 0.73 × 10⁻⁶ cm² s⁻¹ and a water uptake of 24.4% at 25 °C, which are lower than those of the pristine membrane. Meanwhile, the proton conductivity of SPEEK-N30 still remains at 0.041 S cm⁻¹ at 25 °C, which is comparable to that of the pristine SPEEK membrane. All the results indicate that these cross-linked membranes based on SPEEK/Nafion show good prospect for the use as proton exchange membranes.     

Blended Nafion/SPEEK direct methanol fuel cell membranes for reduced methanol permeability

Sulfonated poly(ether ether ketone)s (SPEEKs) were substituted on a polymer main chain that had previously been prepared by sulfonation of poly(ether ether ketone)s in concentrated sulfuric acid for a specified time. The product was then blended with Nafion^® to create composite membranes. The blended SPEEK-containing membranes featured flaky domains dispersed in the Nafion^® matrix. These blends possessed a high thermal decomposition temperature. Additionally, owing to the more crystalline, the blended membranes had a lower water uptake compared to recast Nafion^®, the methanol permeability was reduced to 1.70 × 10⁻⁶ to 9.09 × 10⁻⁷ cm² s⁻¹ for various SPEEK concentrations, and a maximum proton conductivity of ∼0.050 S cm⁻¹ was observed at 30 °C. The single-cell performances of the Nafion^®/SPEEK membranes, with various SPEEK concentrations and a certain degree of sulfonation, were 15–25 mW cm⁻² for SPEEK53 and 19–27 mW cm⁻² for SPEEK63, at 80 °C. The power density and open circuit voltage were higher than those of Nafion^® 115 (power density = 22 mW cm⁻²). The blended membranes satisfy the requirements of proton exchange membranes for direct methanol fuel cell (DMFC) applications.     

Novel sulfonated poly(ether ether ketone ketone)s for direct methanol fuel cells usage: Synthesis,water uptake,methanol diffusion coefficient and proton conductivity

A novel series of sulfonated poly(ether ether ketone ketone)s (SPEEKKs) with different degrees of sulfonation (Ds) were synthesized from 1,3-bis(3-sodium sulfonate-4-fluorobenzoyl)benzene (1,3-SFBB-Na), 1,3-bis(4-fluorobenzoyl)benzene (1,3-FBB) and 3,3′,5,5′-tetramethyl-4,4′-biphenol (TMBP) by aromatic nucleophilic polycondensation. The chemical structures of SPEEKKs were confirmed by FT-IR spectroscopy and the Ds values of the polymers were calculated by ¹H NMR and titration methods, respectively. The thermal stabilities of the SPEEKKs in acid and sodium forms were characterized by thermogravimetric analysis (TGA), which showed that SPEEKKs had excellent thermal properties at high temperatures. All the SPEEKK polymers were easily solution cast into tough membranes. Water uptakes, proton conductivities and methanol diffusion coefficients of the SPEEKK membranes were measured. Water uptake increased with Ds and temperature. Compared to Nafion, the SPEEKK-60, -70 and -80 membranes showed higher proton conductivities at 80 °C, while the other SPEEKK membranes showed relatively lower proton conductivities. This may be due to the different distribution of ion-conducting domains in membrane. However, these membranes showed lower methanol diffusions in the range of 8.32 × 10⁻⁹ to 1.14 × 10⁻⁷ cm² s⁻¹ compared with that of Nafion (2 × 10⁻⁶ cm² s⁻¹) at the same temperature. The membranes also showed excellent mechanical properties (with a Young's modulus > 1 GPa and a tensile strength > 40 MPa). These results indicate that the SPEEKK membranes are promising materials for use in direct methanol fuel cell (DMFC) applications.     

Sulfonated poly(ether ether ketone)/poly(ether sulfone) composite membranes as an alternative proton exchange membrane in microbial fuel cells

Custom-made proton exchange membranes (PEM) are synthesized by incorporating sulfonated poly(ether ether ketone) (SPEEK) in poly(ether sulfone) (PES) for electricity generation in microbial fuel cells (MFCs). The composite PES/SPEEK membranes at various composition of SPEEK are prepared by the phase inversion method. The membranes are characterized by measuring roughness, proton conductivity, oxygen diffusion, water crossover and electrochemical impedance. The conductivity of hydrophobic PES membrane increases when a small amount (3–5%) of hydrophilic SPEEK is added. The electrochemical impedance spectra shows that the conductivity and capacitance of PES/SPEEK composite membranes during MFC operation are reduced from 6.15 × 10⁻⁷ to 6.93 × 10⁻⁵ (3197 Ω–162 Ω) and from 3.00 × 10⁻⁷ to 1.56 × 10⁻³ F, respectively when 5% of SPEEK added into PES membrane. The PES/SPEEK 5% membrane has the highest performance compared to other membranes with a maximum power density of 170 mW m⁻² at the maximum current density of 340 mA m⁻². However, the interfacial reaction between the membrane and the cathode with Pt catalyst indicates moderate reaction efficiency compared to other membranes. The COD removal efficiency of MFCs with composite membrane PES/SPEEK 5% is nearly 26-fold and 2-fold higher than that of MFCs with Nafion 112 and Nafion 117 membranes respectively. The results suggest that the PES/SPEEK composite membrane is a promising alternative to the costly perfluorosulfonate membranes presently used as separators in MFC systems.     

Preparation and characterization of sulfonated polysulfone/titanium dioxide composite membranes for proton exchange membrane fuel cells

In the present study, sulfonated polysulfone (sPS)/titanium dioxide (TiO₂) composite membranes for use in proton exchange membrane fuel cells (PEMFCs) were investigated. Polysulfone (PS) was sulfonated with trimethylsilyl chlorosulfonate in 1,2 dichloroethane at ambient temperatures. It was shown that the degree of sulfonation is increased with the molar ratio of the sulfonating agent to PS repeat unit. The degree of sulfonation was determined by elemental analysis and ¹H NMR was performed to verify the sulfonation reaction on the PS. Sulfonation levels from 15 to 40% were easily achieved by varying the content of the sulfonating agent. Composite membranes were prepared by blending TiO₂ with sPS solution in DMAC (5 wt.%) by the solution casting procedure. The membranes have been characterized by thermal analysis, water uptake, proton conductivity measurements and single cell performance. The addition of TiO₂ increased the thermal stability but high filler concentrations decreased the miscibility of the composite component, and resulted in brittle membranes. The conductivity values in the range of 10⁻³–10⁻² S/cm were obtained for composite membranes. The conductivities of the membranes show similar increasing trend as a function of operating temperature. The membranes were tested in a single cell operating at 60–85 °C in humidified H₂/O₂. Single fuel cell tests performed at different operating temperatures indicated that sPS/TiO₂ composite membrane is more hydrodynamically stable and also performed better than sPS membranes. The highest performance of 300 mA/cm² was obtained for sPS/TiO₂ membrane at 0.6 V for an H₂–O₂/PEMFC working at 1 atm and 85 °C. The results show that sPS/TiO₂ is a promising membrane material for possible use in proton exchange membrane fuel cells.     

Electrochemical investigation of sulfonated poly(ether ether ketone)/clay nanocomposite membranes for moderate temperature fuel cell applications

In the present study, polyelectrolyte membranes based on partially sulfonated poly(ether ether ketone) (sPEEK) with various degrees of sulfonation are prepared. The optimum degree of sulfonation is determined according to the transport properties and hydrolytic stability of the membranes. Subsequently, various amounts of the organically modified montmorillonite (MMT) are introduced into the sPEEK matrices via the solution intercalation technique. The proton conductivity and methanol permeability measurements of the fabricated composite membranes reveal a high proton to methanol selectivity, even at elevated temperatures. Membrane based on sPEEK and 1 wt% of MMT, as the optimum nanoclay composition, exhibits a high selectivity and power density at the concentrated methanol feed. Moreover, it is found that the optimum nanocomposite membrane not only provides higher performance compared to the neat sPEEK and Nafion^®117 membranes, but also exhibits a high open circuit voltage (OCV) at the elevated methanol concentration. Owing to the high proton conductivity, reduced methanol permeability, high power density, convenient processability and low cost, sPEEK/MMT nanocomposite membranes could be considered as the alternative membranes for moderate temperature direct methanol fuel cell applications.     

Sulfonated poly(ether ether ketone) membranes with sulfonated graphene oxide fillers for direct methanol fuel cells

Sulfonated organosilane functionalized graphene oxides (SSi-GO) synthesized through the grafting of graphene oxide (GO) with 3-mercaptopropyl trimethoxysilane and subsequent oxidation have been used as a filler in sulfonated poly(ether ether ketone) (SPEEK) membranes. The incorporation of SSi-GOs greatly increases the ion-exchange capacity (IEC), water uptake, and proton conductivity of the membrane. With well-controlled contents of SSi-GOs, the composite membranes exhibit higher proton conductivity and lower methanol permeability than Nafion^® 112 and Nafion^® 115, making them particularly attractive as proton exchange membranes (PEMs) for direct methanol fuel cells (DMFC). The composite membrane with optimal SSi-GOs content exhibit over 38 and 17% higher power densities, respectively, than Nafion^® 112 and Nafion^® 115 membranes in DMFCs, offering the possibilities to reduce the DMFC membrane cost significantly while keeping high-performance.