Negative thermal expansion and shift in phase transition temperature in Mo-substituted ZrW2O8 thin films prepared by pulsed laser deposition

Mo-substituted ZrW₂O₈ (ZrW_1.1Mo_0.9O₈) thin films have been deposited on quartz substrates by the pulsed laser deposition (PLD) method. The effects of oxygen pressure, substrate temperature and annealing temperature on the morphologies and phase compositions of the ZrW_1.1Mo_0.9O₈ thin films were systematically investigated using X-ray diffraction (XRD) and scanning electron microscope (SEM). The negative thermal expansion and shift in phase transition temperature in cubic ZrW_1.1Mo_0.9O₈ thin films were characterized using high temperature X-ray diffraction. The results indicate that as-deposited ZrW_1.1Mo_0.9O₈ thin films show amorphous phases. Crystallized cubic ZrW_1.1Mo_0.9O₈ thin films were prepared by heating at 1050 °C for 7 min. The growth of the ZrW_1.1Mo_0.9O₈ thin films was strongly influenced by the substrate temperature and oxygen pressure. The ZrW_1.1Mo_0.9O₈ thin film deposited at 500 °C with an oxygen pressure of 10 Pa was smooth and compact, and its thickness was about 720 nm. The high temperature X-ray diffraction analyses demonstrated that the cubic ZrW_1.1Mo_0.9O₈ thin film exhibited strong negative thermal expansion and its thermal expansion coefficient was calculated to be −8.65×10⁻⁶ K⁻¹ from 100 °C to 600 °C. The substitution of Mo in ZrW₂O₈ thin film leads to a remarkable decrease in phase transition temperature, with the α to β structure phase transition occurring below 100 °C. However, with increased testing temperature, the substitution results in part of the cubic ZrW_1.1Mo_0.9O₈ thin film gradually changing into a trigonal phase.     

Precursor effects on ZrW2O8 formation kinetics

The synthesis of ZrW₂O₈ from different kinds of mixtures containing ZrO₂–WO₃, ZrO(NO₃)₂·2H₂O–WO₃, ZrCl₂O·8H₂O–WO₃, and ZrO₂–(NH₄)₁₀W₁₂O₄₁·5H₂O was investigated, and the kinetics was analyzed using JMA equation. It was found that ZrO(NO₃)₂·2H₂O, ZrCl₂O·8H₂O H₂O and (NH₄)₁₀W₁₂O₄₁·5H₂O that were used as inorganic precursors formed ZrO₂ and WO₃ after firing above 500 °C. The content of ZrW₂O₈ obtained by firing the mixtures is influenced by the kinds of precursors as well as mixing methods. The formation rate of ZrW₂O₈ depends on homogeneity related to mixing methods as well as the particle size of starting powders. Phase-pure ZrW₂O₈ is obtained from the ZrCl₂O·8H₂O–WO₃ mixtures at 1200 °C for 4 h, which is much shorter time than in the case of conventional ZrO₂–WO₃ mixtures. In the reaction kinetics of ZrO₂–WO₃ system, the Avrami exponent (n) is ∼0.5 above 1175 °C, indicating that the reaction is controlled by the diffusion-controlled reaction.     

Effect of acids on the morphology and negative thermal expansion analysis of ZrW2O8 powders prepared by the hydrothermal method

Different acids were used to prepare ZrW₂O₈ powders at 570 °C by the hydrothermal method. The products were investigated by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, high-resolution transmission electron microscopy, thermogravimetric and differential scanning calorimetry and Fourier transform infrared absorption spectra. The results indicate that among the chosen acids, only HCl and HNO₃ can be used to prepare pure ZrW₂O₈ powders with high crystallinity and rod-like shape. When the hydrothermal temperature reduces to 160 °C, nano-sphere particles with an average diameter of 30 nm is obtained, if prepared by HNO₃ addition. The results of in situ X-ray diffraction measurement indicate that ZrW₂O₈ powders prepared by pure HCl or HNO₃ have strong negative thermal expansion.     

Morphological and electrochemical properties of LiV3O8 cathode powders prepared by spray pyrolysis

Lithium trivanadate (LiV₃O₈) powders are prepared by spray pyrolysis. The precursor powders of LiV₃O₈ obtained by spray pyrolysis have spherical and rod-like morphologies. The LiV₃O₈ powders post-treated at 300 °C and 400 °C also have spherical and rod-like morphologies. However, the LiV₃O₈ cathode powders post-treated at 500 °C consist of only rod-like crystals. The crystalline structure of the precursor powders that were directly prepared by spray pyrolysis comprised of LiV₃O₈ layers along with a small amount of β-Li_0.33V₂O₅ impurity. The peak due to β-Li_0.33V₂O₅ persisted in the XRD spectrum even after post-treatment at 300 °C. On the other hand, crystalline structures of the powders post-treated at 400 °C and 500 °C comprised pure LiV₃O₈ layers. The initial discharge capacities of the LiV₃O₈ cathode powders decrease from 344 mAh g⁻¹ to 261 mAh g⁻¹ when the post-treatment temperatures increase from 300 °C to 500 °C. The discharge capacities of the LiV₃O₈ cathode powders obtained after post-treatment at 400 °C and 500 °C are approximately 255 mAh g⁻¹ and 236 mAh g⁻¹, respectively, after 40 cycles.     

Synthesis of high surface area Al2O3-CeO2 composite nanopowder via inverse co-precipitation method

In the present work, Al₂O₃-CeO₂ composite nanopowder was synthesized by inverse co-precipitation method using metal chlorides, aluminum powder and NH₄OH as precipitant agent. The thermal decomposition of the precipitate and subsequent formation of Al₂O₃-CeO₂ were investigated by X-ray diffractometery, scanning electron microscopy, thermogravimetric and differential thermal analysis, Brunauer-Emmett-Teller surface area measurement and Fourier transform infrared spectroscopy. The results showed that the presence of ceria suppressed the formation of α-Al₂O₃. The BET-specific surface area was 173 m²/g for powders calcined at 800 °C. The particle size examined by using scanning electron microscopy was in the range 30-70 nm. The activation energy of Al₂O₃-15 wt.% CeO₂ nanocrystallite growth during calcination was measured to be 32.4 kJ/mol whereas that of Al₂O₃ was about 23.8 kJ/mol.     

Synthesis and thermal behavior of Cu/Y2W3O12 composite

Cu metal matrix composite with Y₂W₃O₁₂ as a thermal expansion compensator was fabricated by high energy ball milling followed by compaction and sintering, and its thermal properties were explored for the potential applications as heat sinks in electronic industries, high precision optics, and space structures. The volume fraction of reinforcement was varied from 40% to 70% in order to tailor the composite for the simultaneous accomplishment of low thermal expansion and high thermal conductivity. The synthesis technique was optimized by varying the parameters like milling time from 1 to 20 h and sintering temperature from 600 to 1000 °C in order to achieve densified composites. The relative density of the composites is found to be around 90% for the 10 h milled powders followed by compaction at a pressure of 700 MPa and sintering at a temperature of 1000 °C. The thermal expansion of the composites exhibits linear behavior in the temperature range 200 to 800 °C and the low coefficient of thermal expansion (CTE) is found to be for Cu–70%Y₂W₃O₁₂ composite whose value, 4.32±0.75×10⁻⁶/°C, matches with that of Si substrate. The thermal conductivities are found to increase with a decrease in the volume fraction of the reinforcement and decrease with an increase in the temperature for all the samples. The experimentally determined CTE and thermal conductivity values are found to be comparable to those predicted by the thermal expansion based Kerner and Turner model and the thermal conductivity based Maxwell model, respectively.     

Electrochemical properties of nano- and micro-sized LiNi0.5Mn1.5O4 synthesized via thermal decomposition of a ternary eutectic Li-Ni-Mn acetate

Nano- and micro-sized LiNi_0.5Mn_1.5O₄ particles are prepared via the thermal decomposition of a ternary eutectic Li-Ni-Mn acetate. Lithium acetate, nickel acetate and manganese acetate can form a ternary eutectic Li-Ni-Mn acetate below 80 °C. After further calcination, nano-sized LiNi_0.5Mn_1.5O₄ particles can be obtained at an extremely low temperature (500 °C). When the sintering temperature goes above 700 °C, the particle size increases, and at 900 °C micro-sized LiNi_0.5Mn_1.5O₄ particles (with a diameter of about 4 μm) are obtained. Electrochemical tests show that the micro-sized LiNi_0.5Mn_1.5O₄ powders (sintered at 900 °C) exhibit the best capacity retention at 25 °C, and after 100 cycles, 97% of initial discharge capacity can still be reached. Nano-sized LiNi_0.5Mn_1.5O₄ powders (sintered at 700 °C) perform the best at low temperatures; when cycled at −10 °C and charged and discharged at a rate of 1 C, nano-sized LiNi_0.5Mn_1.5O₄ powders can deliver a capacity as high as 110 mAh g⁻¹.     

Mechanochemical synthesis of MgTa2O6 ceramic

MgTa₂O₆ powders were prepared by mechanochemical synthesis from MgO and Ta₂O₅ in a planetary ball mill in air atmosphere using steel vial and steel balls. High-energy ball milling gave nearly single-phase MgTa₂O₆ after 8 h of milling time. Annealing of high-energy milled powder at various temperatures (700–1200 °C) indicated that high-energy milling speed up the formation and crystallization of MgTa₂O₆ from the amorphous mixture. The powder derived from 8 h of mechanical activation gave a particle size of around 28 nm. Although at low-annealing temperatures the grain size was almost the same as-milled powder, the grain size increased with annealing temperature reaching to around 1–2 μm after annealing at 1200 °C for 8 h.     

Superplastic deformation of hydroxyapatite ceramics with B2O3 or Na2O addition fabricated by pulse current pressure sintering

High-density and fine-grained transparent hydroxyapatite (Ca₁₀(PO₄)₆(OH)₂: HAp) ceramics with B₂O₃ and Na₂O addition were fabricated using pressureless sintering and pulse-current pressure sintering between 1000 and 1100 °C; the superplastic deformation of these HAp specimens was evaluated. The relative density of pure HAp compacts pulse-current pressure sintered at 1000 °C for 10 min under a pressure of 50 MPa attained 99.9% and exhibited translucency. The tensile elongation of the pure HAp specimen, which was measured at 1000 °C under a strain rate of 1.48 × 10⁻⁴ s⁻¹, was as high as 364%. The relative density of HAp compacts with 3.0 mol.% B₂O₃ addition pulse-current pressure sintered under the same conditions as those of pure HAp compacts was 98.9%, whereas the grain size was as low as 0.24 μm. The elongation of HAp specimens, measured at a test temperature of 1000 °C under a strain rate of 1.48 × 10⁻⁴ s⁻¹, was as high as 578%.     

The effect of Al2O3 on sintering and crystallization of MgSiO3-based glass-powder compacts

The influence of Al₂O₃ (8 wt.%) on sintering and crystallization features of glass powders based on magnesium silicate (MgSiO₃) was experimentally determined. The investigated compositions were Y_0.125Mg_0.875Si_0.875B_0.125O₃ and Y_0.125Mg_0.725Ba_0.15Si_0.875B_0.125O₃. For the experiments, glasses in bulk and frit forms were produced by melting in Pt-crucible at 1600 °C for 1.5 h. Glass-powder compacts were sintered at different temperatures between 900 °C and 1100 °C. The evolution of crystalline regime was determined by in situ recording of X-ray diffractograms of fine glass powders at elevated temperatures. The results and their discussion showed that addition of 8 wt.% Al₂O₃ in glass batches affected the thermal properties of the glasses and resulted in MgSiO₃-based glass ceramics well sintered between 900 °C and 1100 °C. In the BaO-free MgSiO₃ glass ceramics, clino- and orthoenstatite crystallize while the presence of BaO favours the formation of hexacelsian.     

Brazing of Al2O3 to Ti-6Al-4V alloy with in situ synthesized TiB-whisker-reinforced active brazing alloy

65.9Cu-24.4Ti-9.7TiB₂ (wt.%) composite filler was used to join Al₂O₃ and Ti-6Al-4V alloy. 30 vol.% TiB whiskers were in situ synthesized as reinforcements in joints. Brazing temperature was 890 °C, 910 °C, 930 °C, 950 °C and 970 °C, and the holding time was 0, 5, 10, 20, and 30 min. The microstructure and mechanical properties of brazed joints were analyzed by scanning electron microscope equipped with energy dispersive spectrometer, shear test and nano-indentation test. Results show that reaction layer Ti₄(Cu,Al)₂O forms at Al₂O₃/brazing alloy interface. The reaction between TiB₂ powders and Ti atoms in brazing alloy brings on in situ synthesizing TiB whiskers in (Ti,Al)₂Cu and AlCu₂Ti intermetallics. Formation of TiB whiskers minimizes the mismatch of thermal expansion coefficient between Al₂O₃ and brazing alloy, and makes the ductile-rigid-ductile multiple layer present in joints, which reduces residual stress of joints. The maximum shear strength of joints can reach 143.3 MPa when the brazing temperature is 930 °C, and holding time is 10 min.     

Molten salt synthesis of spherical LiNi0.5Mn1.5O4 cathode materials

This paper describes a novel simple redox process for synthesizing monodispersed MnO₂ powders and preparation of spherical LiNi_0.5Mn_1.5O₄ cathode materials by molten salt synthesis (MSS) method. Monodispersed MnO₂ powders have been synthesized by using potassium permanganate and manganese sulfate as the starting materials. By using this redox method, it was found that monodispersed MnO₂ powders with average particle size ∼5 μm can be easily obtained. Resultant MnO₂ and LiOH, Ni(OH)₂ was then used to synthesis LiNi_0.5Mn_1.5O₄ cathode materials with retention of spherical particle shape by MSS method. The discharge capacity was 129 mAh g⁻¹ in the first cycle and 127 mAh g⁻¹ after 50 cycles under an optimal synthesis condition for 12 h at 800 °C.     

Transesterification of triglycerides with methanol over thermally treated Zn5(OH)8(NO3)2×2H2O salt

Methanolysis of natural oil, i.e. castor oil and triacetin, a model compound for the transesterification of triglycerides in biodiesel production was studied under atmospheric pressure at temperature of 50-60 °C. As-received zinc hydroxy nitrate Zn₅(OH)₈(NO₃)₂×2H₂O (Zn-5) and samples obtained by thermal treatment of Zn-5 for 2 h in the temperature range of 105-300 °C were used as the catalysts. The catalysts were characterized by thermogravimetric (TG) analysis, X-ray powder diffraction (XRD), infrared spectroscopy (FTIR), nitrogen sorption (BET) and scanning electron microscopy (SEM). The effect of thermal treatment of Zn-5 salt on the activity and reusability in methanolysis of triglycerides was studied. During thermal treatment of as-received Zn-5 salt a gradual decomposition via various hydroxy nitrates intermediates such as Zn₅(OH)₈(NO₃)₂ and Zn₃(OH)₄(NO₃)₂ to ZnO occurred. This was accompanied by significant morphological and textural changes. Plate-like particles of Zn-5 salt reorganized into spherically shaped particles of ZnO. Moreover, decrease in specific surface area and porosity occurred. In methanolysis of both triglycerides, the activity of Zn-catalysts gradually decreased as the temperature of thermal treatment increased and the activity of ZnO, a final product of thermal decomposition was very low. The most active was as-received Zn-5 salt and its morphological/chemical properties did not change during methanolysis reaction performed at temperature of 50-60 °C. Moreover, the activity of original Zn-5 salt was fully restored after methanol/THF washing of spent catalysts. The activity of as-received Zn-5 catalyst was preserved under successive use in catalytic tests. The activity of thermally treated Zn-5 salt (at 140 °C) did not restore after methanol/THF washing and during subsequent use of Zn-5-140 catalyst its activity successively decreased.     

Synthesis of negative thermal expansion materials ZrW2−xMoxO8 (0 ≤ x ≤ 2) using hydrothermal method

Negative thermal expansion materials ZrW_2−xMo_xO₈ (0 ≤ x ≤ 2) have been successfully synthesized by the reaction of a mixture of ammonium tungstate and ammonium molybdate with zirconium oxynitrate using a hydrothermal method. Effect of substituted ion Mo on the microstructure, α-to-β and cubic to trigonal phase transition in resulting ZrW_2−xMo_xO₈ powders was examined by the XRD experiments. It was found that the structural phase transition temperature decreased slightly with increasing substituted content. The cubic to trigonal phase transition was also influenced by substituted content. The resulting products decomposed to WO₃/MoO₃ and ZrO₂ as temperature increasing when x ≤ 0.5 and while x > 0.5, the cubic phase transited to trigonal phase. The effect of substituted Mo on the morphology of resulting products was also investigated by SEM experiments.     

Particle size effect of Li[Ni0.5Mn0.5]O2 prepared by co-precipitation

Spherical (Ni_0.5Mn_0.5)(OH)₂ with different secondary particle size (3 μm, 10 μm in diameter) was synthesized by co-precipitation method. Mixture of the prepared hydroxide and lithium hydroxide was calcined at 950 °C for 20 h in air. X-ray diffraction patterns revealed that the prepared material had a typical layered structure with space group. Spherical morphologies with mono-dispersed powders were observed by scanning electron microscopy. It was found that the layered Li[Ni_0.5Mn_0.5]O₂ delivered an initial discharge capacity of 148 mAh g⁻¹ (3.0-4.3 V) though the particle sizes were different. Li[Ni_0.5Mn_0.5]O₂ having smaller particle size (3 μm) showed improved area specific impedance due to the reduced Li⁺ diffusion path, compared with that of Li[Ni_0.5Mn_0.5]O₂ possessing larger particle size (10 μm). Although the Li[Ni_0.5Mn_0.5]O₂ (3 μm) was electrochemically delithiated to Li_0.39[Ni_0.5Mn_0.5]O₂, the resulting exothermic onset temperature was around 295 °C, of which the value is significantly higher than that of highly delithiated Li_1−δCoO₂ (∼180 °C).     

Synthesis of Zn3Nb2O8 ceramics using a simple and effective process

Synthesis of Zn₃Nb₂O₈ ceramics using a simple and effective reaction-sintering process was investigated. The mixture of ZnO and Nb₂O₅ was pressed and sintered directly without any prior calcination. Single-phase Zn₃Nb₂O₈ ceramics could be obtained. Density of these ceramics increased with soaking time and sintering temperature. A maximum density 5.72 g/cm³ (99.7% of the theoretical density) was found for pellets sintered at 1170 °C for 2 h. Pores were not found and grain sizes >20 μm were observed in pellets sintered at 1170 °C. Abnormal grain growth occurred and grains >50 μm could be seen in Zn₃Nb₂O₈ ceramics sintered at 1200 °C for 2 h and 1200 °C for 4 h. Reaction-sintering process is then a simple and effective method to produce Zn₃Nb₂O₈ ceramics for applications in microwave dielectric resonators.     

Preparation of nanocrystalline Sr3Al2O6 powders via citric acid precursor

Sr₃Al₂O₆ was synthesized via citric acid precursor. The effects of the molar ratio of citric acid to total metal cations concentration (CA/M) on the formation of Sr₃Al₂O₆ were investigated. Increasing the CA/M promoted the formation of Sr₃Al₂O₆. Single-phase and well-crystallized Sr₃Al₂O₆ was obtained from the CA/M = 1, CA/M = 2 and CA/M = 4 precursor at temperature 1200 °C, 1100 °C and 900 °C, respectively. Differential thermal analysis and thermogravimetric (DTA/TG), X-ray diffractometry (XRD) and field emission scanning electron microscopy (FESEM) were used to characterize the precursors and the derived oxide powders. Sr₃Al₂O₆ nanoparticles with a diameter of about 50-70 nm were obtained.     

Advanced experimental analysis of the reaction of Ca(OH)2 with HCl and SO2 during the spray dry scrubbing process

This work evaluates both the removal efficiencies of HCl and SO₂ at different points in a spray dryer using Ca(OH)₂ as the absorbent. The operating conditions were specified in terms of the temperature of the flue gas (200-300 °C), the HCl concentration (120-1000 ppm), the SO₂ concentration (150-500 ppm) and the amount of CaCl₂ added (10-30 wt.%).The experimental results showed that the SO₂ removal efficiencies were higher in the presence of HCl (120-500 ppm) than in the absence of HCl at 250 °C and 20% relative humidity (RH). However, the removal efficiency of SO₂ decreased as the HCl concentration increased. The removal efficiency of SO₂ also increased with the amount of CaCl₂ in the spray dryer.     

Hydrothermal mass production of MgBO2(OH) nanowhiskers and subsequent thermal conversion to Mg2B2O5 nanorods for biaxially oriented polypropylene resins reinforcement

Mass production of one-dimensional (1D) nanomaterials has emerged as one of the most significant challenges in powder technology. In this contribution, MgBO₂(OH) nanowhiskers were hydrothermally produced at a kilogram scale in a 150 L stainless steel autoclave at 200 °C for 12.0 h by using MgCl₂·6H₂O, H₃BO₃ and NaOH as the raw materials. The subsequent thermal conversion of the MgBO₂(OH) nanowhiskers at 700 °C for 6 h led to 3.75 kg of high crystallinity monoclinic Mg₂B₂O₅ nanorods, with a length of 0.47-1.3 µm, a diameter of 55-160 nm, and an aspect ratio of 3-15. After the nanorods have been surface modified with the silane coupling agent KH-550, the reinforcing and toughening effects of the Mg₂B₂O₅ nanorods on the biaxially oriented polypropylene resins (BOPP-D1) were evaluated. The filling of the Mg₂B₂O₅ nanorods into the resins resulted in the increase in the tensile strength, the impact strength, and the melt flow index of the BOPP-D1 composites. The appropriate ratio of coupling agent to fillers (Mg₂B₂O₅ nanorods) and the ratio of fillers to resins were determined within the range of 0.6-1.2 wt.% and 8-15 wt.%, respectively. The optimal ratio of fillers to resins was ca. 10 wt.%. The present mass production of MgBO₂(OH) nanowhiskers and Mg₂B₂O₅ nanorods is believed to be helpful for enlarging and propelling the applications of the 1D magnesium borate nanostructures in the near future.     

Co-doped ceria-based solid solution in the CeO2-M2O3-CaO, M = Sm, Gd system

The Pechinni method (A) as well as hydrothermal treatment (B) of co-precipitated CeO₂-based gels with NaOH solution were used to synthesise pure CeO₂, and CeO₂-based solid solutions with formula Ce_1−xM_xO₂, Ce_1−x(M_0.5Ca_0.5)_xO₂ M = Gd, Sm for 0.15 < x < 0.3 nanopowders. The thermal evolution of CeO₂-based precursors during heating them up to 1000 °C was monitored by thermal (TG, DTA) analysis and X-ray diffraction method. All nanopowders and samples sintered were found to be pure CeO₂ or ceria-based solutions with fluorite-type structure. The microstructure of CeO₂-based sintered samples at 1500 °C (A) or 1250 °C (B) was observed for 2 h under the scanning electron microscope. The electrical properties of singly Ce_1−xM_xO₂ or doubly doped CeO₂-based samples with formula Ce_1−x(M_0.5Ca_0.5)_xO₂, M = Gd, Sm, 0.15 < x < 0.30 were investigated by means of the ac impedance spectroscopy method throughout the temperature range of 600-800 °C. It has been stated that partial substitution of calcium by samarium or calcium by gadolinium in the Ce_1−x(M_0.5Ca_0.5)_xO₂, M = Gd, Sm solid solutions leads to ionic conductivity enhancement comparable with only samaria- or gadolina-doped ceria. The CeO₂-based samples with small-grained microstructures obtained from powders synthesised by hydrothermal method exhibited better ionic conductivity than samples with the same composition obtained from powders synthesised by the Pechinii method. The stability of the electrolytic properties of selected co-doped ceria sinters in fuel gases (H₂, CH₄) as well as exhaust gases from diesel engine was also investigated. The co-doped Ce_0.8(Sm_0.5Ca_0.5)_0.2O₂ or Ce_0.85(Gd_0.5Ca_0.5)_0.15O₂ dense samples would appear be to more adequate oxide electrolytes than Ce_1−xM_xO₂, M = Sm, Gd and x = 0.15 or 0.2 for electrochemical devices operating at temperatures ranging from 600 to 700 °C.