红柱石粒度对氧化铝纤维增强红柱石基复合材料烧结性能的影响

以南非红柱石和多晶氧化铝纤维为原料,在纤维加入量(w)分别为5%、10%、15%和20%,烧成温度分别为1350℃和1500℃的条件下,研究了红柱石原料粒度为0.2～101.5μm和0.1～34.7μm时对传统无压烧结工艺制备的氧化铝纤维增强红柱石基复合材料烧结性能的影响。结果表明:随着红柱石粒度的减小,基体材料的莫来石化温度和烧结温度明显降低,但纤维团聚现象加剧;由于纤维与基体界面结合力较强,纤维的增强作用以纤维的脱粘和断裂为主;在材料烧结后,红柱石粒度的变化对其常温耐压强度影响不大。     

Microstructural evolution and densification behavior of porous kaolin-based mullite ceramic added with MoO3

Microstructural evolution and densification behavior of porous kaolin-based mullite ceramic added with MoO₃ were investigated. The results indicated that MoO₃ addition not only lowered the secondary mullitization temperature to below 950?°C, but also facilitated effectively the anisotropic growth of mullite grains. Fine mullite whiskers grew and interlocked with one another in the pre-existing pore regions, in-situ forming a stiff 3D skeleton structure of mullite whiskers, which arrested further densification of the sample. On the other hand, due to the great capillary attraction of small pores, the liquid phase tended to spread over small grains, which favored the growth from small mullite grains into whiskers at the expense of the liquid phase. Consequently, competitive mechanisms of sintering and crystal growth of mullite functioned, which further limited the sample densification. As a result, the total linear shrinkage of the sample added with MoO₃ after firing at 1400?°C was only ??2.75%, and its porosity was retained at as high as 67%.     

红柱石粉精矿及合成莫来石的烧结性能

以河南西峡红柱石浮选粉精矿为原料，按比例配加工业氧化铝、高铝矾土生料和熟料，经成型后在１６００℃，１６５０℃和且１７００℃温度下煅烧．测定各试样的体积密度、显气孔率或吸水率。同时，用正文试验法研究了Ｔｉ０２、Ｃａｏ、Ｌａ２Ｏ３三种加入物对试样烧结性的影响。     

Sintering behavior of Al2TiO5 base ceramics and their thermal properties

Sintering behavior of Al₂TiO₅ without and with various additives and the thermal properties of the sintered material—thermal expansion and decomposition—were investigated. The precursors of Al₂TiO₅ powders were prepared by homogeneous precipitation and coprecipitation. Sintering of pure Al₂TiO₅ gave a fine grained-structure at 1300°C, but resulted in large-grained and cracked microstructures at 1400 and 1500°C. Addition of ZrO₂ or BaO gave fine-grained microstructures with a small increase in thermal expansion. Addition of ZrO₂, BaO or ZrSiO₄, especially ZrSiO₄, was effective in suppressing the thermal decomposition of Al₂TiO₅ at 1100°C. ©     

Preparation mullite/Si3N4 composites by reaction spark plasma sintering and their characterization

In the present study, in-situ mullite/Si₃N₄ composites were prepared successfully by reaction spark plasma sintering. For this purpose, 5, 10 and 15?wt% of Si₃N₄ were added to stoichiometric mullite made of mechanically milled mixture of alumina and kaolin clay to investigate the effect of reinforcement content on the final properties of the prepared composites. The sintering processes were performed at 1400?°C under the initial and final applied pressures of 10 and 30?MPa and the vacuum condition of 17?Pa. The XRD patterns revealed the mullite and Si₃N₄ peaks as the dominant crystalline phases. Microstructural investigations demonstrated a uniform distribution of Si₃N₄ inside mullite matrix for the composites containing 5 and 10?wt% of the reinforcement particles. Meanwhile, some agglomerates of Si₃N₄ were observed in the microstructure of the mullite-15?wt%Si₃N₄ composite. Moreover, no evidence of reaction between the starting materials was detected through XRD and FESEM analyses. The highest values of hardness, bending strength, and fracture toughness obtained for the composite containing 15?wt% of Si₃N₄ were 19.14?GPa, 481?MPa and 3.85?MPa?m^?1/2, respectively. The fracture toughness mechanisms were detected as crack branching, breaking and deflection, as well as particles pulling-out, all of which were observed in the mullite-15?wt%Si₃N₄ composite.     

Dilatometer analysis of sintering behavior of nano-CeO2 particles

Dilatometer analysis was conducted for nano-CeO₂ particles, with varying green densities. Bimodal shrinkage rate was noticed for nano-particles with respect to temperature, while single mode was observed for submicron particles. With decrease in green density, the intensity of the low temperature peak in the bimodal shrinkage rate increased compared with that of high temperature peak. The activation energies of nano-CeO₂ sintering estimated by the master sintering curve were 370 and 440 kJ/mol for temperature ranges near the low temperature peak and near the high temperature peak, respectively, while the activation energy of submicron-CeO₂ sintering was 420 kJ/mol. It was found that the low temperature peak characterized the sintering behavior of nano-CeO₂, and this peak was responsible for the enhancement in the sinterability of green compact with low density.     

Zircon-zirconia (ZrSiO4-ZrO2) dense ceramic composites by spark plasma sintering

Dense reinforced zircon (ZrSiO₄)-20 vol.% zirconia (ZrO₂) ceramic composites were obtained by spark plasma sintering (SPS) starting from high energy milled commercially available powders. The sintering temperature and holding time resulted in two different microstructural configurations.In the first configuration, the nano sized zirconia nanoparticles (100 nm) act as a bonding phase continuously dispersed along the zircon micronic (1-4 μm) grains. In the second one, a continuous zircon phase with well dispersed zirconia grains was achieved.Both configurations led to improvement in fracture toughness and Vickers hardness if compared to pure zircon material processed under the same sintering condition. By comparing the developed microstructure configurations, the second one exhibits higher fracture toughness (almost 4.0 MPa m^1/2) due to the more effective zirconia reinforcement effects.     

Effects of sintering temperature and KBT content on microstructure and electrical properties of (Bi.5Na.5)TiO3-BaTiO3-(Bi.5K.5)TiO3 Pb-free ceramics

A route exploring the morphotropic phase boundaries (MPB) region in (Bi_.5Na_.5)TiO₃-BaTiO₃-(Bi_.5K_.5)TiO₃ ternary system has been designed based on the phase diagram. X-ray diffraction (XRD) has been performed to determine the phases of the prepared samples. The dielectric, ferroelectric, and piezoelectric properties of [(1-x) 0.9363(Bi_.5Na_.5)TiO₃–0.0637BaTiO₃]-x(Bi_.5K_.5)TiO₃ (BNKBT100x) ternary lead-free piezoelectric ceramics are investigated as the functions of x and sintering temperature. When x was varied from 0 to 0.11, the BNKBT100x ceramics show single perovskite structure sintered at 1130–1210?°C. These ceramics show large dielectric permittivity, small dielectric loss, and diffused phase transition behavior. Well-defined ferroelectric polarization-electric field (P-E) hysteresis loop and relative large piezoelectric and electromechanical coefficients are also found in these ceramics. When increasing x, the electrical performances first increase, then decrease. The same rule is found when varying the sintering temperature. The optimized composition and sintering temperature are finally obtained.     

Porous mullite–ZrO2 composites from reaction sintering of zircon and aluminum

Mullite–zirconia porous bodies were prepared by reaction sintering of zircon and alumina derived from oxidation reaction of Al at sintering temperatures between 1200 and 1600 °C. The results show that the incorporation of TiO₂ improves the oxidation reaction of Al, dissociation of zircon subsequently formation of mullite and zirconia. Composites containing TiO₂ obtain a high tetragonal concentration at 1500 °C, which reduces by increasing sintering temperature to 1600 °C. No tetragonal zirconia phase was detected at 1500 °C in TiO₂-free composites while tetragonal concentration was increased over this temperature. The major oxidation reaction of Al proceeds with a liquid–gas mechanism that is suitable for producing low dense ceramics. In spite of the higher porosity of the composites containing TiO₂, they possess almost the same flexural strength values as obtained from the TiO₂-free composites.     

Low-temperature reaction-sintering of mullite ceramics with an Y2O3 addition

Mullite ceramics were fabricated at relatively low temperatures from powder mixtures of -Al₂O₃ and quartz, with an Y₂O₃ addition. The mullitization process was analyzed by X-ray diffraction. The densification behavior was investigated as a function of the Y₂O₃ content, sintering temperature and holding time as well as mullite seeds. It has been shown that mullitization occurs via a nucleation and growth mechanism within an yttrious aluminosilicate glass, but lattice and grain-boundary diffusion becomes important during the densification process. Moreover, the incorporation of mullite seeds was observed to enhance both mullitization and densification. At 1400°C for 5 h or 1450°C for 2 h, 15 mol% Y₂O₃-doped and 5 mol% mullite-seeded specimens can be sintered to almost full density.     

Densification and properties of lime with V2O5 additions

Sintering of lime was carried out in the presence of V₂O₅ by a single firing process. A pure limestone was crushed, mixed with 1, 2 and 4 wt.% V₂O₅, pelletised and fired between 1550 and 1650 °C. The sintered lime was evaluated by bulk density, apparent porosity, microstructure, hydration resistance and hot modulus of rupture (HMOR) at 1300 °C. Incorporation of V₂O₅ forms liquid phase with lime at elevated temperature and influences the densification process by liquid phase sintering. As a result bulk density of sinters improved and they become more hydration resistant due to the larger grain size of the lime phase. The hot strength increased up to a certain temperature followed by deterioration because of the pressure of higher amount of liquid phase.     

Solution combustion synthesis and sintering behavior of CaAl2O4

The influence of the quantity of urea on the synthesis of calcium aluminate by solution combustion method was studied. It was shown that the amount of urea has a big influence on morphological characteristic and phase composition of the combustion products.The sintering behavior of the combustion products, before and after milling, was studied by rate controlled sintering method, based on which a thermal schedule was designed improving the sintering of CaAl₂O₄.     

TiO2 as a sintering additive for KNbO3 ceramics

Improved densification during the conventional sintering of KNbO₃ ceramics was achieved by using small additions of TiO₂. This improved densification can be explained on the basis of high-temperature chemical reactions in the system. X-ray diffractometry and electron microscopy were used in combination with diffusion-couple experiments in order to elucidate the chemical reactions between KNbO₃ and TiO₂. TiO₂ reacts with KNbO₃ forming KNbTiO₅, and a low concentration of Ti incorporates in the KNbO₃ structure resulting in the formation of oxygen vacancies and, consequently, in an improvement in the densification. At ∼1037 °C eutectic melting between the KNbO₃ and the KNbTiO₅ further improves the densification of the KNbO₃ ceramics.     

Densification behavior and microstructure evolution of yttrium-doped ThO2 ceramics

Sintering of Th_1-xY_xO_2-x/2 ceramics (x = 0.01, 0.08, 0.15 and 0.22), planned to be used as solid electrolytes in oxygen sensors for sodium-cooled fast nuclear reactors, was investigated. High densification state (i.e. up to 98% TD) was reached after 4 h of heat treatment at 1600 °C and beyond. In addition, ESEM observations showed a major effect of yttrium on grain size due to solute drag effects. Sintering maps were plotted for all the samples and evidenced different stages driven by densification and grain growth. Grain growth was found to be strongly slowed down for x > 0.01, resulting in high values of relative density correlated to submicrometric grain size. Also, activation energies related to densification and grain growth were evaluated around 450 and 500–650 kJ mol⁻¹, respectively. These results led to deliver guidelines for the formulation and sintering of Th_1-xY_xO_2-x/2 ceramics in prospect of their use as a solid electrolyte.     

Effect of nano TiO2 particles on microhardness and microstructural behavior of AA7068 metal matrix composites

Present work deals with the fabrication of AA7068 composites reinforced with different percentages of Nano TiO₂ (3, 6 and 9?wt%) using powder metallurgy technique along with as sintered AA7068 material. The pressure applied for compacting the composites was 318?MPa and sintered at 560?°C in a sintering furnace for one hour. Vickers micro hardness test have been conducted for finding the microhardness. Optical Microscopy was carried out to analyze the microstructural behavior. The worn surface was investigated by the Field Emission Scanning Electron Microscope (FESEM) after the wear test. The microhardness was found to increase by increasing the weight percentage of TiO₂ particles. It was observed to be a maximum of 68 VHN by adding 9% Nano TiO₂ particles. Abrasion, oxidation and delamination were the dominant wear mechanisms present in the composites. Energy Dispersive Spectroscopy analysis was done to confirm the presence of the TiO₂ particles.     

Effect of sintering temperature and Ho2O3 on the properties of TiO2-based varistors

In this study, a series of TiO₂-based ceramics doped with different contents of Ho₂O₃ in the range of 0–0.6?mol% are prepared by means of a conventional solid-state reaction method. Phase composition, microstructure and element distribution are studied by use of X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) separately. The influence of sintering temperature and Ho₂O₃ on the properties of samples is explored. The results show that the breakdown voltage decreases continuously while both the nonlinear coefficient and the relative dielectric constant ascend firstly and then descend with the sintering temperature increasing. Meanwhile, the relative dielectric constant and nonlinear coefficient of samples firstly ascend and then descend with the increasing of Ho₂O₃. Although the minimum breakdown voltage (3.3?V/mm) is obtained when sample is sintered at 1450?°C, the sample doped with 0.45?mol% Ho₂O₃ sintered at 1400?°C exhibits high comprehensive electrical properties, with breakdown voltage of 6?V/mm, the nonlinear coefficient of 5.5 and the relative dielectric constant of 1.88?×?10⁵.     

Densification behavior and mechanical properties of nano-alumina ceramics prepared by Spark Plasma Sintering with pressure applied at different sintering stages

High densification and fine grain size are the key to achieve excellent mechanical properties of ceramic materials. Pressure-assisted sintering is an effective approach to achieve this goal. However, the pressure at different sintering stages has different effects on the densification behavior of nano-ceramics. In this work, it is found that adjusting the pressure applying regime during Spark Plasma Sintering of nano-alumina ceramics can effectively increase the densification rate and balance the relationship between the densification behaviors of particle coarsening, grain growth and vapor migration. When the pressure is applied at the beginning of the second sintering stage, the high densification and fine grain size microstructures can be both obtained at lower temperatures, leading to the best mechanical properties. This result is of great significance for the preparation of nano-ceramics with excellent mechanical properties.     

Enhanced photocatalytic activity of porous single crystal TiO2/CNT composites by annealing process

To improve the photocatalytic performance of anatase TiO₂ (a-TiO₂), it is necessary to simultaneously increase its crystallinity and surface area. Our approach to achieve the desired morphology is to develop a porous single crystal that can be transformed from its mesocrystal form via annealing. We synthesized a-TiO₂ mesocrystals onto multiwalled CNTs using a facile one-pot chemical approach, and investigated the effect of the annealing temperature (200–600 °C) on the crystallinity, morphology, chemical bonding state, and photocatalytic performance of the TiO₂/CNT composites. The as-grown sample and sample annealed at 200 °C consisted of spindle-like a-TiO₂ mesocrystals. As the annealing temperature increased to 400 °C, the morphology of a-TiO₂ changed from mesocrystals into porous single crystals and the surface area enlarged due to the thermo-decomposition of organic residues between the subunits. The chemical bonding (Ti–O–C) between TiO₂ and CNT was also strengthened with increasing annealing temperature. On the other hand, the TiO₂ was separated from the CNT at 600 °C because of the large difference in the thermal expansion coefficients. The photocatalytic performance of the TiO₂/CNT composites was the highest at 400 °C due to the increased crystallinity, removal of the by-products, and strengthened Ti–O–C bonds, resulting in an increase in the photocatalytic active sites and efficient charge separation.     

Low temperature sintering of CCTO using P2O5 as a sintering aid

Recent work on CCTO is directed towards decreasing its dissipation factor and further raising its dielectric constant by using different dopants. Also attempts have been made to lower its sintering temperature by adding different sintering aids so as to save energy and use low-cost electrodes (Ag–Pd or base metal) for making multilayer capacitors. Normally, CCTO needs a processing temperature of 1100 °C and above for densification. We report the formation of dense CCTO ceramics at a temperature as low as 1000 °C by adding P₂O₅ as a sintering aid. The samples showed dielectric constant value as high as 40,000, though the dissipation factor values remained high like those reported for pure CCTO.     

Role of V2O5 on the formation of chemical mullite from aluminosilicate precursor

Aluminosilicate precursor for the processing of mulite ceramics was synthesized chemically from inorganic salts following colloidal route. V₂O₅ was used as a sintering additive in different ratios with the precursor powder. The powder mixes were compacted and sintered at different elevated temperatures. The sintered masses were characterized by measuring the bulk density, porosity, flexural strength and fracture toughness. The extent of mullitization and final microstructure of the sintered masses were investigated by scanning electron microscopy and XRD analysis. It was observed that V₂O₅ exhibited favourable effect on the formation of properly crystallized mullite and in the improvement of different mechanical properties.