Reductive dechlorination of 1, 2-dichloroethane using anaerobic sequencing batch reactor (ASBR)

The objective of this research was to study the dechlorination of 1,2-dichloroethane (1,2-DCA) in a synthetic wastewater with lab-scale anaerobic sequencing batch (ASBR) reactors. Anaerobic sludge was used as a biocatalyst. Sodium acetate and dextrose served as the main methanogenic substrate. Experimental studies were conducted at wide-range of volumetric (0.25-1.25 g COD/L.d) and specific (0.0362-0.181 g COD/ g VSS.d) loading rates and influent wastewater CODs (500-2500 mg/L). During 266 days of reactor operation, the mixed culture degraded 1,2 dichloroethane at concentrations of up to 50 mg/L, with an HRT of 48 hrs. No chlorinated intermediates or residues were found. 1,2-DCA degradation resulted in ethene and ethane formation. Acetate was the most effective electron donor for dechlorination, although, dextrose was also effective, but to a lesser extent. The mixed culture degraded 1,2 Dichloroethane in the temperature range of 28+/-4 degrees C, with the pH range of 7.25 to 7.95. The 1,2-DCA removal rates achieved, and the safe nature of the end products, signify the anaerobic sequencing batch (ASBR) reactor technology for practical decontamination of waters containing such types of organochlorines. The COD removal efficiencies were in the range of 95 to 98% depending on volumetric and specific loading rates applied.     

Effects of nitrobenzene concentrations and hydraulic retention time on the treatment of nitrobenzene in sequential anaerobic baffled reactor and continuously stirred tank reactor system.

The effects of increasing nitrobenzene (NB) concentrations and hydraulic retention time (HRT) on the performance of anaerobic baffled reactor (ABR) and aerobic completely stirred tank reactor (CSTR) were studied. In the first step the NB concentration was increased from 30 to 700 mg/L at constant COD and flowrates. Maximum COD removal efficiencies in ABR varied between 88-92% as NB concentrations increased from 30 to 210 mg/L. After this dose, COD removal efficiency decreased to 85 and 79% at NB concentrations of 550 and 700 mg/L, respectively. Removal efficiencies of NB were nearly 100% for all NB concentrations in ABR reactor effluent. In the second step, COD and NB concentrations were kept constant while HRT decreased from 10.38 days to 1 day. As HRT decreased from 10.38 to 2.5 days the COD removal efficiencies in the anaerobic and anaerobic/aerobic reactor effluents were 92-94% and 97-98%, respectively. As HRT decreased from 2.5 days to 1 day COD removal efficiencies in the anaerobic and anaerobic/aerobic reactor effluents decreased to 83 and 95%, respectively. This study showed that HRT is a more important operation parameter than increasing NB concentration in ABR/CSTR sequential reactor system. Although ABR/CSTR system exhibited good COD and NB removal efficiencies, the lower HRTs slightly decreased the removal efficiencies compared to increasing NB concentration.     

Anaerobic bio-hydrogen production using pre-heated river sediments as seed sludge.

Anaerobic bio-hydrogen production is the focus in the field of bio-energy resources. In this paper, a series of batch experiments were conducted to investigate the effects of several factors on anaerobic bio-hydrogen producing process carried out by pre-heated river sediments. The results showed that several factors such as substrate and its concentration, temperature and the initial pH value could affect the anaerobic bio-hydrogen production in different levels. At 35 degrees C and the initial pH of 6.5, using glucose of 20,000 mg COD/L as substrate, the highest hydrogen production of 323.8 ml-H2/g TVS in a 100 ml batch reactor was reached, the specific hydrogen production rate was 37.7 ml-H2/g TVS h, and the hydrogen content was 51.2%. Thereafter using the same pre-heated river sediments as seed sludge, continuous anaerobic bio-hydrogen production was achieved successfully in a lab-scale CSTR with gas-separator. At the organic loading rate of 36 kg COD/m3 d, the highest hydrogen production was 6.3-6.7 l-H2/l-reactor d, the specific hydrogen production was 1.3-1.4 mol-H2/mol-glucose, and the hydrogen content in the gas was 52.3%. The effluent of the bio-reactor contained some small molecular organics, mainly including ethanol, acetate, butyrate and their molar proportion is 1:1:0.6.     

Biodegradation of 2-chlorophenol (2CP) in an anaerobic sequencing batch reactor (ASBR)

The aim of this study is to contribute to the knowledge about anaerobic digestion of 2-chlorophenol (2CP) in an anaerobic sequencing batch reactor (ASBR). Two reactors were set up (ASBR(A) and ASBR(B)). The ASBR(A) was fed with 2-chlorophenol (28-196 mg 2CP-C/L) and no other exogenous electron donor. The ASBR(B) was fed with a mixture of 2CP (28-196 mg 2CP-C/L) and phenol (28-196 mg phenol-C/L) as an electron donor. The process evaluation was conducted by three means: first by substrate consumption efficiency (E(2CP)), second, by biogas yield (Y(biogas-C/2CP-C)) and third, by the specific consumption rates (q(2CP)) as response variables. The 2CP consumption efficiency (90 ± 0.4%) was not influenced by the increase in the concentrations tested. In both reactors ASBR(A) and ASBR(B), both concentration as well as speed increased. Concentration increased from 28 to 114 mg 2CP-C/L. The specific consumption rate (q(2CP)) values were fivefold higher. However, a decrease of 37% was observed at 140 mg 2CP-C/L and one of 72% at 196 mg 2CP-C/L. The biogas yields (0.80 ± 0.06) remained stable in both reactors. In both reactors the biogas yield decreased to 78 ± 3% at 196 mg 2CP-C/L. We might assume this decrease was due to the accumulation of VFA. Finally, poor sludge settleability was determined only in the SBR(B) reactor at 140 and 196 mg 2CP-C/L. An increase was observed in both SVI ≤ 140 ± 5 mL/g and over exopolymeric protein ≤120 mg EP/L.     

Treatment of low and medium strength sewage in a lab-scale gradual concentric chambers (GCC) reactor.

One of the major challenges of anaerobic technology is its applicability for low strength wastewaters, such as sewage. The lab-scale design and performance of a novel Gradual Concentric Chambers (GCC) reactor treating low (165+/-24 mg COD/L) and medium strength (550 mg COD/L) domestic wastewaters were studied. Experimental data were collected to evaluate the influence of chemical oxygen demand (COD) concentrations in the influent and the hydraulic retention time (HRT) on the performance of the GCC reactor. Two reactors (R1 and R2), integrating anaerobic and aerobic processes, were studied at ambient (26 degrees C) and mesophilic (35 degrees C) temperature, respectively. The highest COD removal efficiency (94%) was obtained when treating medium strength wastewater at an organic loading rate (OLR) of 1.9 g COD/L.d (HRT = 4 h). The COD levels in the final effluent were around 36 mg/L. For the low strength domestic wastewater, a highest removal efficiency of 85% was observed, producing a final effluent with 22 mg COD/L. Changes in the nutrient concentration levels were followed for both reactors.     

Continuous hydrogen and methane production in a two-stage cheese whey fermentation system

The feasibility of integrating biological hydrogen and methane production in a two-stage process using mixed cultures and cheese whey powder (CWP) as substrate was studied. The effect of operational parameters such as hydraulic retention time (HRT) and organic loading rate (OLR) on the volumetric hydrogen (VHPR) and methane (VMPR) production rates was assessed. The highest VHPR was 28 L H2/L/d, obtained during stable operation in a CSTR at HRT and OLR of 6 h and 142 g lactose/ L/d, respectively. Moreover, hydrogen (13 L/L/d) was produced even at HRT as low as 3.5 h and OLR of 163 g lactose/L/d, nonetheless, the reactor operation was not stable. Regarding methane production in an UASB reactor, the acidified effluent from the hydrogen-producing bioreactor was efficiently treated obtaining COD removals above 90% at OLR and HRT of 20 g COD/L/d and 6 h, respectively. The two-stage process for continuous production of hydrogen and methane recovered over 70% of the energy present in the substrate. This study demonstrated that hydrogen production can be efficiently coupled to methane production in a two-stage system and that CWP is an adequate substrate for energy production.     

Calcium effect on fermentative hydrogen production in an anaerobic up-flow sludge blanket system.

The effects of calcium ions on a granular fermentative hydrogen production system were investigated in four lab-scale UASB reactors that fed on sucrose (20 g COD/L). The reactors were seeded with anaerobic sewage sludge microflora and operated at a temperature of 35 +/- 1 degrees, pH of 6.7 with hydraulic retention times (HRTs) of 24-6h. The experimental results indicated that calcium ion addition (75 - 150 mg/L) could enhance the granulation and elevate hydrogen production efficiency. However, an overly-high calcium concentration (300 mg-Ca(+2)/L) deteriorated the hydrogen productivity. A calcium concentration of 150 mg-Ca(+2)/L resulted in a peak HP of 3.6 mol H2/mol-sucrose and HPR of 807 mmol-H2/L-d at HRTs of 8 and 6 h, respectively. The EPS concentration of biohydrogenic biomass was higher than that of the aerobic or methanogenic biomass. The protein/carbon-ratio ranged from 0.17 to 0.26%. The multinomial regression analysis shows that the 75 - 150 mg-Ca(+2)/L calcium concentrations and HRT of 6 h were the optimal operating conditions to efficiently produce hydrogen.     

Treatment of distillery vinasse in a high rate anaerobic reactor using low density polyethylene supports.

An anaerobic fixed bed reactor, filled with small floating supports of polyethylene material (Bioflow 30) as inert media, was operated for 6 months to treat vinasse (wine residue after distillation). Bioflow 30 has a density of 0.93 and a specific area of 320 m2/m3. The experimental results showed that the efficiency of the reactor in removal of soluble COD was very good with a maximum organic loading rate of more than 30 g of COD/L x d and a COD removal efficiency of more than 80%. Bioflow 30 showed a high capability of biomass retention with 4-6 g of dried solids per support. Thus, at the end of the experiment, the fixed biomass represented 57 g of solids/L of reactor. The visual observation of the supports and the specific activity (0.54 g COD/g solids x d) of the fixed solids, which remained close to the values obtained with suspended biomass, showed that entrapment was playing an important role in the retention of the biomass inside the reactor. It was then possible to operate the reactor with a very high loading rate as the result of the increase of the solids in the reactor and the maintaining of the specific activity. Bioflow 30 is then an excellent support for use in a high rate anaerobic fixed bed.     

Modelling the effect of the antimicrobial tylosin on the performance of an anaerobic sequencing batch reactor.

A laboratory-scale anaerobic sequencing batch reactor (ASBR) was fed a synthetic wastewater containing glucose to study the effects of the antimicrobial tylosin on treatment performance. Measurements of methane, volatile fatty acids, and COD concentrations suggested that the addition of 1.67 mg/L and 167 mg/l of tylosin to the synthetic wastewater inhibited propionate oxidizing syntrophic bacteria and aceticlastic methanogens. The latter is presumed to be an indirect effect. A modified version of the IWA Anaerobic Digestion Model No. 1 (ADM1) with extensions for microbial storage and hydrolysis of reserve carbohydrates, and tylosin liquid-solid mass transfer and inhibition adequately described the dynamic profiles observed in the ASBR.     

Influence of effluent-recirculation condition on the process performance of expanded granular sludge bed reactor for treating low strength wastewater.

A 2.0 L volume of EGSB reactor was operated at 20 degrees C for more than 500 days with 0.3-0.4 g COD/L of sucrose base wastewater to investigate the influence of effluent-recirculation on the process performance. At the start up period, the reactor was operated in EGSB mode with 5 m/h upflow velocity by continuous effluent recirculation. The COD loading was set to 7.2-9.6 kg COD/m(3) day with HRT of 1 hour. However, in this mode, EGSB reactor exhibited insufficient COD removal efficiency, i.e., 50-60%. Therefore, UASB mode (without recirculation, 0.7 m/h upflow velocity) was used for 30 minutes in every 40 minutes cycle to increase the COD concentration in the sludge bed. As a result, an excellent process performance was shown. The COD removal efficiency increased from 65% to 91% and the reactor could maintain a good physical property of retained sludge (sludge concentration: 33.4 g VSS/L and SVI: 25 mL/g VSS). Furthermore, retained sludge possessed sufficient level of methanogenic activity at 20 degrees C.     

Nitrogen removal from digested manure in a simple one-stage process

A process based on partial nitrification and recirculation into the anaerobic digester was studied to remove nitrogen from digested manure and thus reduce enhanced gaseous ammonia emissions due to on-farm biogas production. An anaerobic reactor representing an anaerobic manure digester was fed with a nitrite solution and digested manure liquor. Nitrite was efficiently removed from the influent and ammonium formation was observed first. Ammonium was subsequently eliminated up to a maximum of 90% of the influent concentration, indicating anaerobic ammonium oxidation activity. This activity, however, decreased again and was lost at the end of the 4-month operation period. In a 1.5 L aerobic CSTR that was fed with digested manure liquor, ammonium was efficiently removed from the influent. Nitrite and nitrate formation was observed but mass balances indicated significant N-removal. Accumulation of suspended solids was observed at the end of the experiment suggesting presence of oxygen-free environments. In a second test in a 15 L CSTR where suspended solids sedimentation could be avoided, low N-removal rates were observed in the absence of biofilm carrier elements whereas high N-removal rates were achieved in their presence. A simple one-stage process based on immobilized biomass could therefore be installed downstream of agricultural anaerobic digesters in order to mitigate undesirable gaseous ammonia emissions.     

Experimental and modeling investigations of a hybrid upflow anaerobic sludge-filter bed (UASFB) reactor

A 9.8-L hybrid UASFB reactor, in which the lower half was occupied by a sludge blanket and the upper half by small floating polyethylene media, was evaluated using wine distillery vinasse as substrate. The reactor was operated for a total period of 232 days at 33 + 1 degrees C. Continuous feeding of the reactor was started with an initial OLR of 2.9 g COD/L.d and then it was increased step wise to 19.5 g COD/L.d by increasing the feed COD, while maintaining a constant HRT (1.05 d). The reactor was equipped with a continuous internal recirculation system from top to the bottom at the rate of 9 L/h (upflow velocity = 0.83 m/h) upto day 159 and then it was reduced to about half on day 160 onwards. It was observed that the reduced recirculation rate did not affect the performance of the reactor with an average COD(t) and COD(s) removal efficiencies of 82 and 88%, respectively. A maximum gas production rate of 6.7 L CH(4)/L(reactor).d was achieved for the highest OLR applied. The specific activity analysis depicts that the activity of the attached biomass was more than 2 times higher than that of the granular sludge. The efficiency of liquid mixing was good through out this study. The packing medium had a dual role in the retention of the biomass inside the reactor: i.e. entrapment of biomass within the support and filtration of the granular biomass, preventing it from going out of the reactor. ADM1_10 model simulated well the dynamic evolutions of the main variables in the liquid as well as in the gas phases.     

Treatment of winery wastewaters in a membrane submerged bioreactor.

Wine production is seasonal, and thus the wastewater flow and its chemical oxygen demand (COD) concentrations greatly vary during the vintage and non-vintage periods, as well as being dependant on the winemaking technologies used, e.g. red, white or special wines production. Due to this seasonal high variability in terms of organic matter load, the use of membrane biological reactors (MBR) could be suitable for the treatment of such wastewaters. MBR offers several benefits, such as rapid start up, good effluent quality, low footprint area, absence of voluminous secondary settler and its operation is not affected by the settling properties of the sludge. A pilot scale hollow fibre MBR system of 220 L was fed by adequately diluting white wine with tap water, simulating wastewaters generated in wineries. The COD in the influent ranged between 1,000 and 4,000 mg/L. In less than 10 days after the start up, the system showed a good COD removal efficiency. The COD elimination percentage was always higher than 97% regardless of the organic loading rate (OLR) applied (0.5-2.2 kg COD/m3 d), with COD concentrations in the effluent ranging between 20 and 100 mg/L. Although the biomass concentration in the reactor increased from 0.5 to 8.6 g VSS/L, the suspended solids concentration in the effluent was negligible. Apparent biomass yield was estimated in 0.14 g VSS/g COD.     

Anaerobic digestion of blackwater from vacuum toilets and kitchen refuse in a continuous stirred tank reactor (CSTR).

The objective of this research was mesophilic anaerobic digestion of blackwater from vacuum toilets (BW) and kitchen refuse (KR) in a CSTR within an ecological sanitation system. A detailed investigation of the BW characteristics was carried out. Research on anaerobic digestion was performed with CSTR of 101 volume at HRT of 10, 15 and 20 days. The digestion of BW at 20 days HRT showed stable performance without inhibition effects, in spite of relatively high ammonium concentrations. The removal of total and particulate COD was 61% and 53%, respectively, and the methane yield 10/CH4/cap/day. The addition of kitchen refuse (KR) improved the performance of the CSTR in terms of COD removal efficiency and methane yield. At 20 days HRT the removal of total and particulate COD increased up to 71% and 67%, respectively, and the methane yield to 27/CH4/cap/day. The results at 15 days HRT showed similar performance. At HRT of 10 days, the anaerobic treatment was limited but reached steady state conditions at higher VFA concentrations in the effluent, with a decrease of COD removal of 30 to 33% and of methane yields of 19 to 21%.     

Treatment of organic synthesis wastewater using anaerobic packed bed and aerobic suspended growth bioreactors.

The performance of an anaerobic mesophilic packed bed reactor, with a mixture of GAC and tezontle, followed by an aerobic suspended growth system was studied for the treatment of organic chemical wastewater with a high COD concentration (22-29 g/L). The testing of the anaerobic-aerobic system was conducted in an experimental set-up for almost 2.5 years. Different operational conditions were evaluated. The anaerobic reactor showed performance stability and COD removals higher than 80% were obtained with loads up to 16.6 kg x m(-3) x d(-1). The acclimation of the aerobic biomass to the substrate in the anaerobic effluent was very quick and COD removals higher than 94% were obtained even at high organic loads. The combined anaerobic-aerobic system allowed total COD removals higher than 99.5% and the accomplishment of the discharge requirements of 200 mgCOD/L when the anaerobic reactor was operated with loads of 8-11 kg x m(-3)x d(-1) and the aerobic reactor with 0.33 kg x kg(-1) x d(-1), being the total HRT of 4.4. The average TKN removal in the anaerobic-aerobic system was 97%, the average for the anaerobic reactor being 52% and that one for the aerobic system being 94%.     

ANAMMOX and partial denitritation in anaerobic nitrogen removal from piggery waste.

The anaerobic ammonium removal from a piggery waste with high strength (56 g COD/L and 5 g T-N/L) was investigated using a lab-scale upflow anaerobic sludge bed reactor at a mesophilic condition. Based on the nitrogen and carbon balance in the process, the contribution of autotrophic and heterotrophic organisms was also evaluated in terms of the influent NO2-N/NH4-N ratio (1:0.8 and 1:1.2 for Phase 1 and Phase 2, respectively). The result of this research demonstrates that the anaerobic ammonium removal from the piggery waste, using the UASB reactor, can be performed successfully. Furthermore, it appears that by using granular sludge as the seed biomass, the ANAMMOX reaction can start more quickly. Average nitrogen conversion was 0.59 kg T-N/m3 reactor-day (0.06 kg T-N/kg VSS/day) and 0.66 kg T-N/m3 reactor-day (0.08 kg T-N/kg VSS/day) for Phase 1 and Phase 2. The NO2-N/NH4-N removal ratio by the ANAMMOX was 1.48 and 1.79 for Phase 1 and Phase 2. The higher nitrite contents (about 50%) in the substrate resulted in higher nitrite nitrogen removal by the partial denitritation, as well as the ANAMMOX reaction, implying higher potential of partial denitritation. However, the result reveals that the ANAMMOX reaction was influenced less by the degree of partial denitritation, and the ANAMMOX bacteria did not compete with denitritation bacteria. The colour of the biomass at the bottom of the reactor changed from dark gray to dark red, which was accompanied by an increase in cytochrome content. At the end of the experiment, red-coloured granular sludge with diameter of 1-2 mm at the lower part of the reactor was also observed.     

Biohydrogen production by mesophilic fermentation of food wastewater.

Batch experiments were conducted to convert molasses wastewater (10-160 g COD/L) into hydrogen at 35 degrees C at various pH (4-8). The maximum hydrogen productivity (HP) and hydrogen production rate (HPR) reached 47.1 mmol-H2/g COD(re) and 97.5 mmol-H2/L-day, respectively, at a substrate concentration of 40 g COD/L and pH 6.0. The methane-free biogas contained up to 50% (v/v) of hydrogen. Fermentation at wastewater concentrations higher than 60 g COD/L required a long acclimation period (more than 20 h). Though the fractions were substrate concentration and pH-dependent, acetate and butyrate were the two main liquid fermentation products. A comparison of the HP and HPR data indicates that defining a hydrogen yield indicator to evaluate hydrogen generation efficiency should be taken into consideration in practical fermentation operations.     

Anaerobic pond treatment of wastewater containing sulphate.

Anaerobic ponds are usually used for treatment of industrial and agricultural wastes which contain high organic matter and sulphate. Competition for substrate between sulphate reducing bacteria and methane producing archaea, and the inhibitory effects of sulphide produced from microbial sulphate reduction reported in the literature varied considerably. In this research, a laboratory scale column-in-series anaerobic pond reactor, consisting of five cylindrical columns of acrylic tubes, was operated to evaluate the effect of COD and sulphate ratio on pond performance treating wastewater containing high organic matter and sulphate from a tapioca starch industry. The result depicted that no adverse effect of COD:SO4 ratios between 5 and 20 on overall COD removal performance of anaerobic pond operated with organic loading rate (OLR) of 150 to 600 g COD/m3d. Sulphate reducing bacteria could out-compete methane producing archaea for the same substrate at COD:SO4 ratio equal to or lower than 5 and OLR greater than 300 g COD/m3d. Sulphide inhibition was not observed on overall performance of pond up to an influent sulphate concentration of 650 mg/L.     

Anaerobic monodigestion of poultry manure: determination of operational parameters for CSTR

In this work the anaerobic monodigestion for the treatment of turkey manure was evaluated, without its codigestion with another substrate. The effect of the organic loading rate (OLR) and the substrate concentration (high total solids (TS) concentration) or product concentration (high volatile fatty acids (VFA) and/or ammonia (NH(3)-N) concentrations) was studied. The results show that for a continuous stirred tank reactor (CSTR) operation, a maximum of 40 g/L of TS and 4.0 g/L of ammonium (NH(4)(+)) was required. In addition, the maximum organic loading rate (OLR) will not exceed 1.5 kg VS/m(3)d. Higher TS and NH(4)(+) concentrations and OLR lead to a reduction on the methane productivity and volatile solids (VS) removal. During the CSTR operation, a high alkalinity concentration (above 10 g/L CaCO(3)) was found; this situation allowed maintaining a constant and appropriate pH (close to 7.8), despite the VFA accumulation. In this sense, the alkalinity ratio (α) is a more appropriate control and monitoring parameter of the reactor operation compared to pH. Additionally, with this parameter a VS removal of 80% with a methane productivity of 0.50 m(3)(CH4)/m(3)(R)d is achieved.     

Comparison of different conditions, substrates and operation modes by dynamic simulation of a full-scale anaerobic SBR plant

Simulation studies for a full-scale anaerobic unit of a wastewater treatment plant (WWTP) were performed using the anaerobic digestion model no. 1 (ADM1). The anaerobic full-scale plant consists of one mesophilic and one thermophilic digester, operated in an anaerobic sequential batch reactor (ASBR) mode, and sludge enrichment reactors (SER) for each digester. The digesters are fed with a mixture of vegetable waste and process wastewater from the food factory. Characteristics such as COD(total), N(total) and NH(4)-N concentrations in the influent and effluent of the digester and SERs were measured and used for input fractionation. Parameters such as level, pH, biogas amount and composition in the digester were measured online and used for calibration. For simulation studies, different temperatures and operation modes with varying chemical oxygen demand (COD) input loads corresponding to feedstocks such as fruits, vegetables and grain were analysed and compared. Higher gas production and digestion efficiency in the thermophilic reactor and in shorter cycles were found and confirmed at full scale. Serial operation mode increased the gas production, but pH inhibition occurred earlier. Feeding only biosolids into digester I and the effluent of digester I together with process water into digester II further improved gas production in serial operation mode.