Whey Protein Coating Efficiency on Mechanically Roughened Hydrophobic Peanut Surfaces

ABSTRACT:  Mechanical roughening of commercially blanched-and-roasted peanuts efficiently improved whey protein coating efficiency. However, increased coating coverage varied significantly among peanuts, likely due to variable change of peanut surfaces during commercial processing and storage before coating. Coating efficiency was further improved and was more consistent on mechanically roughened freshly blanched-and-roasted peanuts compared to the commercially blanched-and-roasted peanuts. The improved coating efficiency without large variation on mechanically roughened freshly blanched-and-roasted peanuts may be the result of avoiding the re-formation of a waxy cuticle layer on peanut surfaces, which occurs during storage between commercial blanching/roasting process and the coating application. Scanning electron microscope (SEM) micrographs of treated peanuts confirmed the effect of roughening, as well as disruption of the parenchyma cell structure of peanuts and the creation of channels that could allow oil migration to the peanut surface and subsequent formation of a waxy layer with long enough storage.     

IMPROVEMENT OF OXIDATIVE STABILITY OF ROASTED PEANUTS BY EDIBLE COATINGS AND ULTRASONICATION

In this study, an innovative method was developed to improve the shelf life of roasted peanuts. Sonication was combined with edible coating for enhancing the oxidative stability of roasted peanuts. Georgia green runner peanuts were roasted, subjected to sonication and then coated with whey protein isolate (WPI), ZEIN and carboxymethyl cellulose (CMC). Relative to the control, the oxidative stability of roasted-coated samples was improved by 80, 38 and 5% for CMC, WPI and ZEIN coating, respectively, while roasted-sonicated-coated samples were improved by 91, 52 and 27% for CMC, WPI and ZEIN coating, respectively. Sonication prior to coating resulted in 11, 14 and 22% improvement beyond the CMC, WPI and ZEIN coatings, respectively. Texture analysis showed there were no significant differences ( P <  0.05) in peanut texture between the treated and the control. Color results showed the HunterLab color parameters L, a, and b for most of the treatments did not have significant differences ( P <  0.05) compared with the control.

PRACTICAL APPLICATIONS

Edible coatings used in this study (carboxymethyl cellulose, whey protein isolate and ZEIN) were capable of acting as oxygen barriers to reduce peanut lipid rancidity. This research demonstrated the potential of power ultrasound to remove lipids from the peanut surfaces and improve coating adhesion. The texture and the color of coated peanuts did not change over the storage period. This study indicated that edible coatings in combination with sonication provided an alternative way for improving the oxidative stability and eventually the shelf life and quality of roasted peanuts.     

Coating of Peanuts with Edible Whey Protein Film Containing α‐Tocopherol and Ascorbyl Palmitate

ABSTRACT: Physical properties of whey protein isolate (WPI) coating solution incorporating ascorbic palmitate (AP) and α‐tocopherol (tocopherol) were characterized, and the antioxidant activity of dried WPI coatings against lipid oxidation in roasted peanuts were investigated. The AP and tocopherol were mixed into a 10% (w/w) WPI solution containing 6.7% glycerol. Process 1 (P1) blended an AP and tocopherol mixture directly into the WPI solution using a high‐speed homogenizer. Process 2 (P2) used ethanol as a solvent for dissolving AP and tocopherol into the WPI solution. The viscosity and turbidity of the WPI coating solution showed the Newtonian fluid behavior, and 0.25% of critical concentration of AP in WPI solution rheology. After peanuts were coated with WPI solutions, color changes of peanuts were measured during 16 wk of storage at 25 °C, and the oxidation of peanuts was determined by hexanal analysis using solid‐phase micro‐extraction samplers and GC‐MS. Regardless of the presence of antioxidants in the coating layer, the formation of hexanal from the oxidation of peanut lipids was reduced by WPI coatings, which indicates WPI coatings protected the peanuts from oxygen permeation and oxidation. However, the incorporation of antioxidants in the WPI coating layer did not show a significant difference in hexanal production from that of WPI coating treatment without incorporation of antioxidants.     

Preserving sensory attributes of roasted peanuts using edible coatings

Peanut products are susceptible to develop rancid and off‐flavours through lipid oxidation. Preservation of these products is one of the problems in the peanut industry. The purpose of this work was to determine the sensory and chemical stability of roasted peanuts (RP) coated with different edible coatings: carboxymethyl cellulose (RP‐CMC), methyl cellulose (RP‐MC) or whey protein (RP‐WPI) during storage. Sensory attributes and chemical indicators (peroxide and p‐anisidine values, and conjugated dienes) of lipid oxidation were measured during storage. Chemical indicator values and intensity ratings of oxidised and cardboard flavours had lower increase in RP‐CMC, RP‐MC and RP‐WPI during storage than in RP, whereas roasted peanutty flavour showed a lower decrease. The stability of RP‐CMC is about a double longer with respect to RP. These results indicate that edible coatings preserve the sensory properties of roasted peanuts. Carboxymethyl cellulose exhibited the best protecting effect on this product.     

质谱法分析烘焙对花生过敏原Ara h 1潜在致敏性的影响

为研究烘焙对花生过敏原Ara h 1潜在致敏性的影响,采用高离液序列盐溶液从鲜花生和烘焙花生中提取总蛋白,通过十二烷基硫酸钠-聚丙烯酰胺凝胶电泳分析烘焙前后蛋白条带变化情况,并对其中的花生主要过敏蛋白Ara h 1条带进行质谱和Swiss-Model模型分析.十二烷基硫酸钠-聚丙烯酰胺凝胶电泳结果显示,烘焙花生蛋白出现...     

Protein-based coatings on peanut to minimise oil migration

Soy protein isolate (SPI) or calcium caseinate (CC)-based coatings were applied on peanuts as a barrier of oil migration, and their efficiency was evaluated. These coatings induced a decrease of oil migration as compared to the uncoated peanuts. Subsequently, three polysaccharides were individually added to the coating solution to prevent oil migration further. The incorporation of carboxymethylcellulose (CMC) with SPI and CC coating solutions significantly (p ? 0.05) decreased the migration of oil as compared to the coatings without CMC. The addition of pectin seemed unfavourable because it enhanced the migration of oil. Starch in SPI-based coating solution helped to decrease the oil migration, but it did not affect the migration level in samples treated with CC solution. The results from size-exclusion chromatography showed strong cross-links by glutaraldehyde and transglutaminase treatments in SPI and CC-based coating solutions. A strong cross-linking in protein-based coating correlated closely with a reduction in oil migration. For both proteins, the cross-linking by transglutaminase was most efficient for improving the effectiveness of coating. This study demonstrated that our protein-based coatings can be effectively implemented to food industry for better quality of peanut products.     

Casein–whey protein interactions in heated milk: the influence of pH

Heat-treatment of milk causes denaturation of whey proteins, leading to a complex mixture of whey protein aggregates and whey protein coated casein micelles. In this paper we studied the effect of pH-adjustment of milk (6.9–6.35) prior to heat-treatment on the distribution of denatured whey proteins in aggregates and coating of casein micelles. Proteins were fractionated using an alternative fractionation technique based on renneting. Acid- and rennet-induced gelation of these milks were used to obtain more information on the characteristics of the milk. Acid-induced gelation appeared to be mainly influenced by the presence of whey protein aggregates. Rennet-induced gelation was determined by the whey protein coating of the casein micelles. Both the quantity of whey proteins present on the surface of the casein micelles and the homogeneity of the coating were determining the renneting properties. These results extend the current knowledge on pH dependent casein–whey protein interactions. In order to present a clear picture of the changes occuring during heat treatment of milk at various pH, the results are summarized in a model. In this model we propose that heating at a pH>6.6 lead to a partial coverage of the casein micelles and the formation of separate whey protein aggregates. Heating at a pH<6.6 lead to an attachment of all whey proteins to the casein micelles. At pH 6.55 the coverage is rather homogeneous but lowering the pH further lead to an inhomogeneus coverage of the casein micelles. Surprisingly small changes of the pH at which the milk was heated had considerable effects on the gelation behaviour both in renneting and in acid gelation.     

Effect of hydrogen ion concentration and electrostatic polarity on food powder coating transfer efficiency and adhesion

ABSTRACT:  Two kinds of soy protein isolate, rice protein, whey protein isolate, albumen, bovine collagen hydrolysate, NaCl, and corn starch were used in this study. Solutions were prepared by mixing the powder and distilled water (1:8 ratio) and either H₂SO₄ or NH₄OH to obtain pH 3, 5, 7, 9, and 11. The solutions were dried to produce powders with different hydrogen ion concentrations and the powders were ground. Powders were coated nonelectrostatically and using negative and positive polarity corona electrostatically. There was no solution pH effect on transfer efficiency or adhesion for most powders. However, transfer efficiency and density of both of the soy protein isolates and corn starch changed with solution pH. Solution pH may have affected the density, which affected the transfer efficiency for these powders. Adhesion and cohesiveness of one of the soy protein isolates and corn starch also changed with solution pH. Solution pH may have affected the cohesiveness, which affected the adhesion for these powders. Negative and positive coronas produced the same results for most powders, with no solution pH effect, except for one of the soy protein isolates, rice protein, and corn starch. These powders accumulated on the electrode wires during negative corona electrostatic coating, reducing transfer efficiency and adhesion. This polarity effect was intermittent, implying it is due to tribocharging.     

Fluidized bed microencapsulation of Lactobacillus reuteri with sweet whey and shellac for improved acid resistance and in-vitro gastro-intestinal survival

This study aimed at developing a micro-encapsulation process for Lactobacillus reuteri DSM 20016 with sweet whey powder and dietary shellac by a two-step fluidized bed granulation and top spray coating technique to enhance resistance to acid conditions and to increase bacterial survival under gastro-intestinal conditions. L. reuteri DSM 20016 was a top-spray fluid bed granulated at 50 °C with sweet whey and different thermo-protectants followed by top spray coating with an aqueous shellac solution. Moisture content and particle size of granules measured by infrared moisture balance and laser diffraction were appropriate for the encapsulation of the bacteria. Bacterial survival rates were evaluated by pour plate counting. Viabilities after granulation were 43 ± 4.5%, after 15 min shellac coating 22.69 ± 2.41% and 14.86 ± 1.29% after 30 min coating time. Endpoint bacterial count after 28 d storage at 4 °C remained equal for coated and uncoated bacteria. After incubation in gastric acid and intestinal conditions the final survival rate of coated L. reuteri DSM 20016 with 76.74 ± 24.36% was higher compared to free cells with 17.74 ± 10.51% (p = 0.0388).To conclude fluidized bed technology with a combination of sweet whey and shellac as encapsulation material offers distinct acid resistance for L. reuteri DSM 20016 and enables improved survival during gastro-intestinal transit. Hence the usage of shellac and sweet whey powder as encapsulation material improves the effectiveness of probiotic food applications.     

Ultrasonication and Edible Coating Effects on Lipid Oxidation of Roasted Peanuts

Lipid oxidation is an important factor affecting the quality of roasted peanuts. Coatings applied to the peanuts can enhance oxygen barriers to reduce rancidity. Ultrasonication was used to remove lipids from the peanuts prior to applying the coating to improve attachment of the coating on the peanut surface. Peanuts were roasted at 178°C for 15 min and then sonicated in hexane for 10 min. Whey protein isolate (WPI) 11%, corn protein (Zein) 15%, and carboxymethyl cellulose (CMC) 0.5% were used as coating materials. Sample treatments were: (1) roasted–coated with CMC (RCMC), WPI (RWPI), and Zein (RZEIN); (2) roasted–sonicated–coated with CMC (SCMC), WPI (SWPI), and Zein (SZEIN); (3) roasted–uncoated (R) as a control. Oxidative stability was investigated by gas chromatography–mass spectrometry (GC–MS) to detect formation of volatile compounds. The GC–MS indicated an eightfold, fivefold, and fourfold increase in hexanal formation in R, RZEIN, and SZEIN samples, respectively. But there was 80%, 91%, 18%, and 66% decrease in hexanal formation in RCMC, SCMC, RWPI, and SWPI samples, respectively, as compared to R. Sonication increased capability of coatings to delay hexanal formation by 11% and 48% for CMC and WPI, respectively, as compared to nonsonicated samples. Thus, the coating in combination with ultrasonication treatment was an effective method in delaying formation of oxidative volatile compounds and hence inhibiting rancidity of roasted peanuts.     

Wettability of Chitosan Coating Solution on'Fuji' Apple Skin

Wettability of chitosan coating solutions on‘Fuji’ apple skin in different surfactant concentration (Tween 80: 0, 10, 100, 1000 ppm) was investigated using the Du Nouy ring method and the sessile‐drop method. The surface property of‘Fuji’ apple skin as a coated solid surface was characterized by the Zisman plot. The critical surface tension of‘Fuji’ apple skin was 18.7 dyne/cm. The surface tension of the chitosan coating solution was too high (61.5 dyne/cm) to wet the apple skin. Tween 80 as surfactant in water‐borne coatings reduced the surface tension of the coating solution and enhanced its wettability. Surface morphology of the coated film was observed by scanning electron microscope. Surfactant driven autophilicity improved the adhesive force between coating solution and associative apple skin, and decreased the contact angle of coating solution.     

Whey Protein Solution Coating for Fat-Uptake Reduction in Deep-Fried Chicken Breast Strips

ABSTRACT:  This study investigated the use of whey protein, as an additional coating, in combination with basic, well-described predust, batter, and breading ingredients, for fat-uptake reduction in fried chicken. Chicken breasts were cut into strips (1 × 5 × 10 cm) and coated with wheat flour (WF) as a predust, dipped in batter, coated with WF as a breading, then dipped in 10% denatured whey protein isolate (DWPI) aqueous solution (wet basis). A WF-batter-WF treatment with no DWPI solution dip was included as a control. Coated chicken strips were deep-fried at 160 °C for 5 min. A Soxhlet-type extraction was performed to determine the fat content of the meat fraction of fried samples, the coating fraction of fried samples, raw chicken, and raw coating ingredients. The WF-batter-WF-10% DWPI solution had significantly lower fat uptake than the WF-batter-WF control, by 30.67% (dry basis).
Practical Application: This article describes applied research involving fat reduction in coated deep-fried chicken. The methods used in this article were intended to achieve maximized fat reduction while maintaining a simple procedure applicable to actual food processing lines.     

Rehydration characteristics of freeze‐dried strawberry pieces as affected by whey protein edible coatings

This paper is about the use of whey protein isolate (WPI) edible coatings to improve the rehydration behaviour of freeze‐dried (FD) strawberry pieces. First, the optimal ratio sample mass/volume of coating solution was optimised by determining the rehydration ratio, bulk density and nutritional quality of the samples. Coating time is also determined in coated samples by light microscopy. Second, the effect of changing the pH and the variation in temperature–time to denaturate WPI on rehydration characteristics was also evaluated. The rehydration ratio of strawberry pieces decreased with increasing the denaturation temperature and denaturation time, while it increased with increasing pH of the coating solution. Third, according to the rehydration curves, coating was not a single layer but small pieces attached to strawberry pieces. The soluble protein contents in water after rehydration confirm this conclusion.     

A MODEL FOR TEMPERATURE AND MOISTURE DISTRIBUTION DURING CONTINUOUS MICROWAVE DRYING*

A heat and mass transfer model of continuous drying of farmer stock (in‐shell, uncured) peanuts (Arachis hypogaea L.) in a planar microwave applicator was developed and investigated. Transport phenomena equations previously developed for batch‐type microwave drying were successfully adapted to account for the spatial variation of the electric field inside the applicator. The theoretical equations developed, together with experimental methods, were used to determine the effect of microwave power level and dielectric properties on the temperature profiles and reduction in peanuts’ moisture content (mc). The temperature profiles from the solution of these equations matched the experimental ones determined using fiber optic temperature probes inserted into drying peanut pods. An exact theoretical determination of mc reduction during microwave drying was not possible due to the dependence of dielectric properties on mc. The surface temperature distribution of the peanut bed measured using infrared pyrometry was well correlated with internal temperature profiles.     

Application of High-Power Ultrasound to Improve Adhesion of Honey on Roasted Peanuts to Improve Oxidative Stability

The extent of honey-coating retention on the surface of sonicated peanuts was studied to evaluate the efficacy of sonication to improve adhesion of honey on peanuts. Samples (150 g each) were sonicated in 450 ml petroleum ether for 5, 10, and 15 min. Following sonication, 25 ml of honey was poured and stirred over the peanuts then roasted in an oven at 177 °C for 10 min. Honey adhesion was determined by measuring the weight of 50 g peanuts before and after coating. The effect of honey and sonication on oxidative stability was measured every 7 days by oxidative stability instrument. The results showed that the weight of honey coating was 7, 16, 19, 21, and 21 g on the control, dipped, 5-, 10-, and 15-min sonicated sample, respectively. Sonication improved adhesion of honey on peanuts by 64%, 68%, and 67% after 5, 10, and 15 min of sonication, respectively, relative to the control. Oxidative stability of dipped, 5-, 10-, and 15-min sonicated samples was improved by 22%, 36%, 46%, and 32%, respectively, in relative to the control. Therefore, removing lipids from peanut surface by high-power ultrasound improved adhesion of honey coating and the oxidative stability.     

Whey Protein-Sucrose Coating Gloss and Integrity Stabilization by Crystallization Inhibitors

ABSTRACT: Whey protein coatings protect foods from change and deterioration and can extend product shelf life. However, because they are also made from food materials, whey protein coatings may also change over time if not properly formulated. Whey protein isolate (WPI)-sucrose high-gloss coatings, with and without crystallization inhibitors, were formed on chocolate-covered peanuts. The objective was to determine the effectiveness of crystallization inhibitors on preventing cracking of coatings and loss of coating gloss caused by sucrose crystallization during product storage. The 4 inhibitors tested were lactose, modified starch, polyvinylpyrrolidone, and raffinose. The WPI-coated chocolate-covered peanuts were stored for 119 d in 23%, 33%, and 44% relative humidity (RH) at 25°C. Gloss of the WPI coatings was measured periodically with a gloss-analysis system. It was found that raffinose is the most effective inhibitor of sucrose crystallization in whey protein-sucrose coatings. WPI coatings containing raffinose had significantly higher gloss values than all other coatings. For raffinose-containing samples stored in 23% and 33% RH environments, less than 3% of gloss was lost during storage. In 44% RH, the raffinose coating system had significantly less gloss fade than other WPI-sucrose coatings. This information can be used to improve the effectiveness of water-based high-gloss edible coatings.     

Peanut varieties with reduced Ara h 1 content indicating no reduced allergenicity

Peanut allergy is a major cause of food‐induced severe anaphylactic reactions. To date, no medical care is available to prevent and treat peanut allergy and therefore hypoallergenic peanut varieties are of considerable health political and economic interest. Major allergens that induce IgE‐responses in peanut‐sensitive patients are Ara h 1, Ara h 2 and Ara h 3/4. In order to identify hypoallergenic peanuts, commercially locally available peanut varieties were screened for their allergen content. Ara h 1‐deficient peanuts from Southeast Asia were identified by SDS‐PAGE, immunoblotting, inhibition assays and ELISA. 2‐D PAGE analyses demonstrated the different compositions of the tested extracts and revealed a number of variations of the allergen patterns of peanuts from different varieties. Mediator release experiments of these peanut extracts demonstrated similar allergenicities as compared with standard peanut extract. These results indicate that the allergenicity of peanuts with reduced Ara h 1 content might be compensated by the other allergens, and thus do not necessarily cause a reduction of allergenicity.     

Effects of different extraction buffers on peanut protein detectability and lateral flow device (LFD) performance

The accidental uptake of peanuts can cause severe health reactions in allergic individuals. Reliable determination of traces of peanuts in food products is required to support correct labelling and therefore minimise consumers' risk. The immunoanalytical detectability of potentially allergenic peanut proteins is dependent on previous heat treatment, the extraction capacity of the applied buffer and the specificity of the antibody. In this study a lateral flow device (LFD) for the detection of peanut protein was developed and the capacity of 30 different buffers to extract proteins from mildly and strongly roasted peanut samples as well as their influence on the test strip performance were investigated. Most of the tested buffers showed good extraction capacity for putative Ara h 1 from mildly roasted peanuts. Protein extraction from dark-roasted samples required denaturing additives, which were proven to be incompatible with LFD performance. High-pH buffers increased the protein yield but inhibited signal generation on the test strip. Overall, the best results were achieved using neutral phosphate buffers but equal detectability of differently altered proteins due to food processing cannot be assured yet for immunoanalytical methods.     

Coating quality as affected by core particle segregation in fluidized bed processing

Fluidized bed coating is an important technique in the food powder industry, where often particles of a wide size distribution are dealt with. In this paper, glass beads of different particle size distribution were coated with sodium caseinate in a top-spray fluid bed unit. Positron Emission Particle Tracking (PEPT) was used to visualize and quantify the particle motion in the fluidized bed. Confocal Laser Scanning Microscopy combined with image analysis were used to investigate the effect of core particle size and its distribution on the thickness and quality of the coating. Particle size significantly affected the thickness and quality of the coating, due to differences in the corresponding fluidization patterns, as corroborated by PEPT observations. As the particle size distribution becomes narrower, segregation is less likely to occur. This results in a thicker coating which is, however, less uniform compared to when cores of a wider particle size distribution are spray coated.