共查询到19条相似文献,搜索用时 171 毫秒
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钢/铝异种金属连接工艺的研究现状 总被引:1,自引:0,他引:1
近年来采用钢与铝异种金属连接结构的产品越来越多,采用钢铝异种金属焊接可以减轻结构部件的重量,实现轻量化。但钢铝焊接时易出现裂纹、金属间化合物等,严重影响了焊接接头质量。笔者阐述了近年来国内外钢铝异种金属之间各种焊接工艺(压焊、钎焊、熔焊、搅拌摩擦焊)的研究现状,认为激光熔-钎焊方法既易于控制焊接热输入,又能较好的控制钢铝金属间脆性物质层,是一种实现钢与铝异种金属连接的具有前景的工艺。 相似文献
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钢铝异种金属连接方法现状分析 总被引:3,自引:2,他引:1
由于单一金属材料性能的局限性,比如单一金属本身不具备应用所需的所有物理、化学和机械方面的性能,而异种金属接头可以满足需求,这就使得钢铝异种金属的连接变得越来越重要,另外使用钢铝异种金属连接还可以节省费用、节约能源.详细介绍了激光熔焊-钎焊法、脉冲熔焊-钎焊法和CMT法三种连接钢铝异种接头的新型电弧熔焊-钎焊法,这些方法在钢一侧为钎焊,在铝一侧为熔焊,热输入低,熔池温度梯度高,冷却速度快,大大降低了钢铝接头中金属间化合物层的厚度,可以获得良好的接头性能,具有广泛的应用前景. 相似文献
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详细综述了铝钢异种材料连接过程中液态铝与固态钢界面反应的研究进展,重点分析了钢的热浸镀铝、铝钢异种金属钎焊以及熔钎焊的界面反应产物的种类、生成顺序及生长机制,并对熔钎焊短时非平衡态固液界面反应的特点进行了分析和讨论。 相似文献
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采用光纤激光器对铝/钢异种金属搭接接头进行激光填丝熔钎焊试验研究。分析了送丝速度对焊缝成形质量、金属间化合物层厚度及力学性能的影响。试验结果表明,选择适当的送丝速度,利用铝和钢的不同熔点,使铝母材刚好熔化但是钢母材不熔化,熔化的铝母材与填充金属一起铺展在钢母材表面并与其实现钎焊连接,可形成优质的熔钎焊接头。当送丝速度小于3. 5 m/min时,易形成硬脆性金属间化合物而导致焊缝开裂。金属间化合物层厚度应控制在一定范围内,方可保证接头性能。当送丝速度为4. 5 m/min时,焊接接头强度有所提高,其线载荷达到203. 5 N/mm,约为铝合金母材抗拉强度的83. 7%。 相似文献
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铝/铜异种材料的焊接研究 总被引:1,自引:0,他引:1
由铝/铜异种材料组成的复合结构在电力工业具有广阔的应用前景,深入研究铝/铜的焊接方法及工艺是很有必要的.文中从熔焊、压焊、钎焊以及搅拌摩擦焊等几个方面,系统介绍了铝/铜异种材料焊接的研究进展.综合分析表明,熔焊方法不适于铝/铜的焊接,极易出现焊接裂纹和性能降低等问题;铝/铜的压焊应用较为广泛,每种具体的压焊方法各有其特点,应根据上件的结构尺寸加以选定.钎焊方法能成功实现铝/铜的焊接.但需要严格确定钎料成分和钎焊工艺.销/铜的搅拌摩擦焊研究刚刚开始,某些热点M题需要进一步深入研究.但发展前景非常广阔. 相似文献
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The welding and joining of dissimilar metals which have very different properties, such as aluminium and carbon steel, is considered to be a subject for research and development in the welding/joining sector continuing into the 21st century. There are also huge requirements and expectations for this sector.1 Due to the aforementioned, the research and development of welding and joining of dissimilar materials have been carried out over many years; for instance, eutectic bonding of copper pipe and aluminium pipe was developed 30 years ago and this process is still applied for the heat pipes of refrigerators. Recently it has even progressed for applications in joining of wide plate materials of aluminium alloy and stainless steel by means of the vacuum rolling process2 and also for weldments of aluminium alloy and carbon steel joined by means of friction welding and employed as automobile components.3 However, there are problems from aspects of cost and restrictions concerning the configurations for which joining is feasible using conventional welding and joining processes and these techniques have not yet reached the stage where they can be applied in a number of industrial sectors. Accordingly, an extensive programme of research and development has been deployed in recent years using fusion welding processes, such as electron beam and laser welding and brazing, diffusion bonding and also friction stir welding (FSW).4 相似文献
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Abstract The welding and joining of dissimilar metals which have very different properties, such as aluminium and carbon steel, is considered to be a subject for research and development in the welding/joining sector continuing into the 21st century. There are also huge requirements and expectations for this sector.1 Due to the aforementioned, the research and development of welding and joining of dissimilar materials have been carried out over many years; for instance, eutectic bonding of copper pipe and aluminium pipe was developed 30 years ago and this process is still applied for the heat pipes of refrigerators. Recently it has even progressed for applications in joining of wide plate materials of aluminium alloy and stainless steel by means of the vacuum rolling process2 and also for weldments of aluminium alloy and carbon steel joined by means of friction welding and employed as automobile components.3 However, there are problems from aspects of cost and restrictions concerning the configurations for which joining is feasible using conventional welding and joining processes and these techniques have not yet reached the stage where they can be applied in a number of industrial sectors. Accordingly, an extensive programme of research and development has been deployed in recent years using fusion welding processes, such as electron beam and laser welding and brazing, diffusion bonding and also friction stir welding (FSW).4 相似文献
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Seiji Sasabe 《Welding International》2013,27(5):333-337
This article deals with recent trends in fusion welding of aluminium dividing the techniques into arc welding and laser welding and hybrid welding combining these. As there have been many reports on welding techniques of welding steel and other metals, it also deals briefly with MIG brazing and laser brazing. 相似文献
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《Science & Technology of Welding & Joining》2013,18(5):425-433
AbstractCold metal transfer (CMT) welding–brazing joining of Ti6Al4V and Al A6061-T6 was carried out using AlSi5 wire. The joining mechanisms and mechanical properties of the joints were identified and characterised by scanning electron microscope, energy dispersive spectroscopy and tensile–shear tests. Desired CMT joints with satisfied weld appearances and mechanical properties were achieved by overlapping Ti on the top of Al. The joints had dual characteristics of a welding joint on the aluminium side and a brazing joint on the titanium side. Three brazing interfaces were formed for the joint, which increased the strength of the joint. An intermetallic compound layer was formed at the brazing interface, which included Ti3Al, TiAl and TiAl3. Two different fracture modes were also observed: one fractured at the welding/brazing interface and weld metal and the other at the Al heat affected zone (HAZ). Clearly, the joints fractured at the Al HAZ had higher tensile strength than those fractured at the welding/brazing interface and weld metal. 相似文献
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《Science & Technology of Welding & Joining》2013,18(2):219-226
AbstractA laser welding–brazing (LWB) process to join zinc coated steel and aluminium sheets in two different flange geometries is reported. The deep drawing steel sheets are covered by a zinc layer of maximum thickness 10 μm, and a zinc based filler wire was used in the welding experiments with a Nd–YAG laser. Because of the differences in melting temperatures between iron (1808 K), aluminium (933 K), and zinc (693 K), it is possible to weld the aluminium alloy only. Owing to the zinc coating on the steel side, a Zn–Al alloy can be brazed onto the steel without any flux agent. The inevitable formation of a Fe–Al intermetallic phase at the bondline of the weld seam and the steel can be limited to a thickness of less than 5 μm and to a proportion of the contact area only. Mechanical as well as dynamic tests show results comparable to those obtained via other joining techniques. Salt chamber corrosion tests of varnished specimens display minor damage and no decline in tensile strength. 相似文献