Characterization of wheat bran oil obtained by supercritical carbon dioxide and hexane extraction

Supercritical carbon dioxide (SC-CO₂) and soxhlet extraction using was carried out to extract oil from wheat bran oil. For SC-CO₂, the pressure and temperature were ranging from 10 to 30 MPa and 313.15–333.15 K. The extraction was performed in a semi batch process with a CO₂ flow rate of 26.81 g/min for 2 h. Wheat bran oil was characterized to investigate the quality. Acid value (AV) and peroxide value (POV) were higher in hexane extracted oil compared to SC-CO₂ extracted oil. Induction period was measured by rancimat test. The oil obtained by SC-CO₂ extraction had higher capability to delay the oxidation by surrounding environment. The DPPH radical scavenging activity was also measured. The SC-CO₂ extracted oil showed higher radical scavenging activity compared to hexane extracted oil.     

Extraction of Epigallocatechin-3-gallate from green tea via supercritical fluid technology: Neural network modeling and response surface optimization

In this study the extraction of (−)-Epigallocatechin-3-gallate (EGCG) from Iranian green tea was investigated by supercritical CO₂ with ethanol as co-solvent. Design of experiments and modeling were carried out with response surface methodology by Minitab software. The HPLC analysis of the extracted samples was used in conjunction with response surface design to optimize four operating variables of supercritical CO₂ extraction (pressure, temperature, CO₂ flow rate and extraction dynamic time). Optimum recovery of EGCG (0.462 g/g) was obtained at 19.3 MPa, 43.7 °C, 106 min (dynamic) and 1.5 ml/min (CO₂ flow rate). Moreover, a three-layer artificial neural network was developed for modeling EGCG extraction from green tea. In this regard, different networks (by changing the number of neurons in the hidden layer and algorithm of network training) were compared with evaluation of networks accuracy in extraction recovery prediction. Finally, the Levenberg–Marquardt algorithm with the six neurons in the hidden layer has been found to be the most suitable network.     

Response surface optimization of supercritical CO2 extraction of α-tocopherol from gel and skin of Aloe vera and almond leaves

Supercritical fluid extraction (SFE) was studied as an alternative technology in the pharmaceutical industry for the separation of α-tocopherol from gel and skin of Aloe vera and almond leaves. The influence of operating conditions was investigated on the recovery of supercritical carbon dioxide (SC-CO₂) extraction of α-tocopherol from three-year old Aloe vera (Aloe barbadensis Miller) leaf gel. The obtained results were compared with the conventional Soxhlet extraction. Response surface methodology (RSM) was applied to optimize effective variables on the extracted recovery of α-tocopherol. The maximum α-tocopherol recovery of 53.41% from Aloe vera gel was obtained with employing RSM predicted optimal operating conditions of 32 MPa, 45.91 °C, 0.84 ml SC-CO₂/min and 140 min for extraction. The α-tocopherol extraction yield for gel and skin of Aloe vera and almond leaves at these optimal operating conditions were obtained 1.53, 16.29 and 2.61 mg/100 g dry sample, respectively.     

Supercritical CO2 extraction of lutein esters from marigold (Tagetes erecta L.) enhanced by ultrasound

As a novel technique, supercritical CO₂ (SC-CO₂) extraction enhanced by ultrasound was applied to the extraction of lutein esters from marigold and the extraction curves were described by Sovová model. The mass transfer coefficient in the solid phase (k_s) increased from 3.1 × 10⁻⁹ to 4.3 × 10⁻⁹ m/s due to ultrasound. The effect of extraction parameters including particle size of matrix, temperature, pressure, flow rate of CO₂, and ultrasonic conditions consisting of power, frequency and irradiation time/interval on the yield of lutein esters were investigated with single factor experiments. The results showed that the yield of lutein esters increased significantly with the presence of ultrasound (p < 0.05). The maximal yield of lutein esters (690 mg/100 g) was obtained for a particle size fraction of 0.245–0.350 mm, extraction pressure of 32.5 MPa, temperature of 55 °C and CO₂ flow rate of 10 kg/h with ultrasonic power of 400 W, ultrasonic frequency of 25 kHz and ultrasonic irradiation time/interval of 6/9 s.     

Optimization of supercritical carbon dioxide removal of lipid and cholesterol from goat placenta using response surface methodology

Supercritical CO₂ (SC-CO₂) extraction was applied to remove lipid and cholesterol from freeze-dried goat placenta. A response surface methodology (RSM) was employed to optimize the extraction parameters. The effects of pressure, temperature, flow rate of CO₂ and extraction time on the yields of lipid and cholesterol were investigated. Response surface analysis showed that the data were adequately fitted to second-order polynomial model. The independent variables, quadratics of pressure and extraction time, and the interaction between pressure and temperature had significant effects on the yields of lipid and cholesterol, respectively. The optimum parameters within the experimental range of the variables were 34.6 MPa, 35.3 °C, 29.1 min with a CO₂ flow rate of 18.2 L/h. Under such condition, the yields of lipid and cholesterol were predicted to be 21.02% and 8.46 mg/g, respectively. Furthermore, the removal efficiency of cholesterol by SC-CO₂ was higher than those achieved by Soxhlet and Folch extraction methods.     

Ethanol modified supercritical carbon dioxide extraction of flavonoids from Momordica charantia L. and its antioxidant activity

Ethanol modified supercritical carbon dioxide (SC-CO₂) extraction of flavonoids from Momordica charantia L. fruits and its antioxidant activity were performed. The influences of parameters such as temperature, extraction time and pressure on the yield of flavonoids were investigated. The antioxidant activities of flavonoids were assessed by means of 2,2-diphenyl-1-picrylhydrazyl (DPPH) radical-scavenging assay and β-carotene bleaching test. The experimental data obtained indicated that pressure, temperature and time had significant effect on the extraction yield. The optimum extraction conditions, determined by the 3D response surface and contour plots derived from the mathematical models, were as follows: extraction temperature 46 °C, pressure 33.4 MPa, and extraction time 53.2 min. Under these conditions, the experimental value was 15.47 mg/g, which was well matched with value predicted by the model. The antioxidant activity of flavonoids obtained by ethanol modified SC-CO₂ extraction method had higher antioxidant activity than the flavonoids extracted by conventional solvent extraction (CSE) method. The DPPH radical-scavenging ability of flavonoids obtained by ethanol modified SC-CO₂ extraction method reached to 96.14 ± 1.02%, equivalent to the clearance rate of ascorbic acid at 1.2 mg/mL. Results indicated that ethanol modified SC-CO₂ extraction was a suitable approach for the selective extraction of flavonoids from M. charantia L.     

Supercritical CO2 extraction of rosehip seed oil: Fatty acids composition and process optimization

Rosehip seed oil has been extracted using supercritical CO₂ at various operating conditions to optimize extraction process. The effect of extraction conditions on the fatty acids composition in the oil was also observed. The extraction conditions were as follows: pressures (P) of 150, 300 and 450 bar, temperatures (T) of 40, 60 and 80 ^oC, and CO₂ flow rate (F) of 2, 3 and 4 mL/min. A full 3³ factorial design coupled with statistical and graphical analysis of the results, by using analysis of variance (ANOVA) was applied to optimize variables in the process of rosehip seed oil extraction with SC-CO₂. The experimental result showed that the seed oil extracted mainly contained linoleic acid (C18:2) as the most abundant followed by linolenic (C18:3), palmitic (C16:0) and stearic acid (C18:0); and the extraction conditions influenced the fatty acids composition. The analysis of experimental design for process optimization results demonstrates that temperature and pressure were to be the influential variables on the extraction yield of seed oil. Furthermore, the apparent solubility of oil in SC-CO₂ was also determined from the experimental data and correlated using empirical equations for further model developing.     

Extraction of sunflower oil with supercritical CO2: Experiments and modeling

Extraction of sunflower oil from sunflower seeds (Heliantus annuus L.) using supercritical CO₂ was studied. The shrinking core model was applied to the modeling of the packed-bed extraction process. The experimental data were obtained for extraction conducted at the pressures of 20, 30, 40, 50 and 60 MPa; the temperatures of 313, 333 and 353 K, the CO₂ flow rates of 1–4, and 6 cm³ CO₂ min⁻¹; the mean particle diameters of 0.23, 0.55, 1.09, 2.18 mm. The supercritical CO₂ extraction process was modeled by a quasi steady state model as a function of extraction time, pressure, temperature, CO₂ flow rate, and particle diameter. The supercritical CO₂ extraction process. The intraparticle diffusion coefficient (effective diffusivity) D_e was used as adjustable parameter. The model using the best fit of D_e was correlated the data satisfactorily.     

A shrinking core model and empirical kinetic approaches in supercritical CO2 extraction of safflower seed oil

Utilization of supercritical CO₂ in safflower seed extraction was performed using a semi-batch extractor. Different extraction parameters, such as 40–60 MPa pressure, 323–347 K temperature, 20–76 min time, and 1–3 mL/min CO₂ flow rate were applied. A two-stage experimental design application was performed in order to maximize the oil yield. First of all, a 3² factorial design was applied to estimate the effect of the main factors and their interactions. The second part of the experimental design was improved and accelerated using the steepest ascent method. Optimum extraction parameters were determined to be 50 MPa pressure, 347 K temperature and 76 min time at a constant CO₂ flow rate (3 mL/min) according to the 2² design. Under these conditions, the oil yield obtained was 39.42%, comparable with Soxhlet extraction (40%) for 8 h. Shrinking core and empirical kinetic models were applied in order to generalize the extraction process. The predicted data was compatible with the experimental data.     

Digestive enzymes characterization of krill (Euphausia superba) residues deoiled by supercritical carbon dioxide and organic solvents

In this study, Enzyme activities of krill were characterized before and after lipid extraction by supercritical carbon dioxide (SC-CO₂) and organic solvent, n-hexane and acetone. Krill SC-CO₂ extraction was performed under the conditions of temperature range from 35 to 45 °C and pressure, 150–250 bar for 2.5 h with a constant flow rate of 22 g/min. Extraction yields of lipids increased with pressure and temperature. The digestive enzyme activities of protease, lipase and amylase of SC-CO₂ treated krill residues were slightly decreased comparing to organic solvent, n-hexane and acetone treated residues. In SC-CO₂ treated samples, all of the digestive enzymes showed slightly higher temperature stability. In the other hand the crude extracts of SC-CO₂ and n-hexane treated krill samples showed almost same optimum pH and pH stability for each of the digestive enzymes. It was also found in SDS-PAGE that there are no significant differences in protein patterns of the crude extracts of untreated, SC-CO₂, n-hexane and acetone treated krill indicating no denaturation of proteins.     

Supercritical extraction of carob kibbles (Ceratonia siliqua L.)

Carob pulp kibbles, a by-product of carob been gum production, was studied as a source of bioactive agents. Firstly, the carob kibbles were submitted to an aqueous extraction to extract sugars, and supercritical fluid extraction (SFE) was applied to the solid residue of that aqueous extraction, by using compressed carbon dioxide (SC-CO₂) as the solvent and a mixture of ethanol and water (80:20, v/v) as a co-solvent. Pressure and temperature were studied in the ranges 15–22 MPa, and 40–70 °C. Particle diameter, and co-solvent percentage in ranges of 0.27–1.07 mm, and 0–12.4%, respectively, were also studied, as well as the flow rate of SC-CO₂ between 0.28 and 0.85 kg h⁻¹, corresponding, respectively, to 0.0062 and 0.0210 cm s⁻¹ of superficial velocity. The extracts were characterised in terms of antioxidant capacity by DPPH method, and total phenolics content by the Folin–Ciocalteu method. The central composite non-factorial design was used to optimise the extraction conditions, using the Statistica, version 6 software (Statsoft). The best results, in terms of yield and antioxidant capacity, were found at 22 MPa, 40 °C, 0.27 mm particle size, about 12.4% of co-solvent and a flow rate of 0.29 kg h⁻¹ of SC-CO₂. The phenolics profile of the extracts obtained at these conditions was qualitatively evaluated by HPLC-DAD. The solid residue of the supercritical extraction was also studied showing to be a dietary fiber, which can be compared to Caromax™, a carob fiber commercialised by Nutrinova Inc.     

Optimization of supercritical fluid extraction of phytosterol from roselle seeds with a central composite design model

Recovery of phytosterol from roselle (Hibiscus sabdariffa L.) seeds via supercritical carbon dioxide extraction modified with ethanol was investigated at pressures of 200–400 bar, temperatures from 40 to 80 °C and at supercritical fluid flow rates from 10 to 20 ml/min. It was found that an entrainer such as ethanol could enhance the solubility and extraction yield of roselle seed oil from the seed matrix, compared to values obtained using supercritical CO₂. After a typical run (holding period of 30 min, continuous flow extraction of 3 h), the results indicate that the oil recovery was optimal with a recovery of 108.74% and a phytosterol composition of 7262.80 mg kg^?1 at relatively low temperature of 40 °C, a high pressure of 400 bar and at a high supercritical fluid flow rate of 20 ml/min in the presence of 2 ml/min EtOH as entrainer. The solubility of roselle seed oil increased with temperature at the operating pressures of 200, 300 and 400 bar. Supercritical fluid extraction involved a short extraction time and the minimal usage of small amounts of entrainer in the CO₂.     

Supercritical carbon dioxide extraction of microalgae lipid: Process optimization and laboratory scale-up

Supercritical carbon dioxide (SC-CO₂) extraction of lipid from Scenedesmus sp. for biodiesel production was investigated and compared to conventional extraction methods. The effect of biomass pre-treatment prior to extraction and extracting conditions, namely pressure in the range of 200–500 bar, temperatures in the range of 35–65 °C and CO₂ flow rate in the range of 1.38–4.02 g min⁻¹, on SC-CO₂ extraction yield and quality of lipid were investigated. Three levels full factorial design of experiments and response surface methodology was used to model the system. A second order polynomial model was developed and used to predict the optimum conditions. Scaling up to a laboratory larger scale was also tested. The results indicated that SC-CO₂ extraction was superior to other extraction techniques, but exhibited significant variations in yield with changes in operating parameters. In the developed model, it was found that the linear and quadratic terms of the temperature, as well as the interaction with pressure had a significant effect on lipid yield; whereas, their effect on lipid quality was insignificant. The best operating conditions, in the tested range, were 53 °C, 500 bar and 1.9 g min⁻¹, in which lipid extraction yield of 7.41% (dry weight basis) was obtained. Negligible differences were observed when the fatty acid composition of SC-CO₂ extracted lipid was compared to that extracted by the conventional methods. At the optimum conditions, SC-CO₂ extraction was successfully scaled-up by eight-folds and the extracted lipid yield dropped by 16%.     

Extraction of phenolic compounds and anthocyanins from blueberry (Vaccinium myrtillus L.) residues using supercritical CO2 and pressurized liquids

This work explored the potential of subcritical liquids and supercritical carbon dioxide (CO₂) in the recovery of extracts containing phenolic compounds, antioxidants and anthocyanins from residues of blueberry (Vaccinium myrtillus L.) processing. Supercritical CO₂ and pressurized liquids are alternatives to the use of toxic organic solvents or extraction methods that apply high temperatures. Blueberry is the fruit with the highest antioxidant and polyphenol content, which is present in both peel and pulp. In the extraction with pressurized liquids (PLE), water, ethanol and acetone were used at different proportions, with temperature, pressure and solvent flow rate kept constant at 40 °C, 20 MPa and 10 ml/min, respectively. The extracts were analyzed and the highest antioxidant activities and phenolic contents were found in the extracts obtained with pure ethanol and ethanol + water. The highest concentrations of anthocyanins were recovered with acidified water as solvent. In supercritical fluid extraction (SFE) with CO₂, water, acidified water, and ethanol were used as modifiers, and the best condition for all functional components evaluated was SFE with 90% CO₂, 5% water, and 5% ethanol. Sixteen anthocyanins were identified and quantified by ultra performance liquid chromatography (UPLC).     

Micronization and characterization of squid lecithin/polyethylene glycol composite using particles from gas saturated solutions (PGSS) process

Lecithin was isolated from squid viscera residues after supercritical carbon dioxide (SC-CO₂) extraction at 25 MPa and 45 °C. The particle formation of squid lecithin with biodegradable polymer, polyethylene glycol (PEG) was performed by PGSS using SC-CO₂ in a thermostatted stirred vessel. By applying different temperatures (40 and 50 °C) and pressures (20–30 MPa), conditions were optimized. Two nozzles of different diameters (250 and 300 μm) were used for PGSS and the reaction time was 1 h. The average diameter of the particles obtained by PGSS at different conditions was about 0.74–1.62 μm. The lowest average size of lecithin particle with PEG was found by the highest SC-CO₂ density conditions with the stirring speed of 400 rpm and nozzle size of 250 μm. The inclusion of lecithin in PEG was quantified by HPLC. Acid value and peroxide value was measured after micronization of lecithin.     

Effects of supercritical CO2 extraction parameters on chemical composition and free radical-scavenging activity of pomegranate (Punica granatum L.) seed oil

Pomegranate (Punica granatum L.) seed oil (PSO) was prepared by supercritical CO₂ (SC-CO₂) extraction technology. Changes in the yield, chemical composition and free radical-scavenging activity of PSO under different extraction parameters were investigated. The results of SC-CO₂ extraction revealed that extraction pressure was the dominant factor to affect the oil yield. PSO was characterized by a high content of punicic acid (approximately 60%) and γ-tocopherol (more than 300 mg/100 g oil). A slight increase in the contents of punicic acid, arachidic acid and gadoleic acid was observed under higher extraction pressure and temperature. At lower pressure or shorter extraction time, PSO with high amount of total tocopherols was obtained. PSO extracted by SC-CO₂ showed strong free radical-scavenging activity towards 2,2-diphenyl-1-picrylhydrazyl (DPPH) and 2,2′-azinobis-(3-ethylbenz-thiazoline-6-sulfonic) diammonium salt (ABTS) radicals and its scavenging ability was correlated with the level of tocopherols in extracted oils.     

Extraction of protocatechuic acid from Scutellaria barbata D. Don using supercritical carbon dioxide

The use of supercritical carbon dioxide (SC⿿CO₂), with water as a modifier, was evaluated in this study as a method to extract protocatechuic acid (PA) from Scutellaria barbata D. Don. The highest extraction yield of PA, 64.094 ± 2.756 μg/g of dry plant, was achieved at 75 °C and 27.5 MPa, with the addition of 15.6% (v/v) water as a modifier. The mean particle size was 0.355 mm, the CO₂ flow rate was 2.2 mL/min (STP) and the dynamic extraction time was 100 min. At pressures of 16.2⿿30.0 MPa and temperatures of 45⿿75 °C, the mole fraction solubilities of PA in SC⿿CO₂ ranged from 2.829 ÿ 10^⿿7 to 9.631 ÿ 10^⿿7. The solubility data for PA fit well in the Chrastil model. It is evident that the SC⿿CO₂ extraction uses less solvent, saves both energy and time and is an environmentally friendly extract technology that can be used in the food, cosmetic and pharmaceutical industries.     

Effect of supercritical CO2 flux,temperature and processing time on physicochemical and morphological properties of commercial reverse osmosis membranes

Coupling supercritical CO₂ (SC-CO₂) extraction with membrane separation leads to energy savings by recycling CO₂ at supercritical state while separating extract components. However, high pressure operating conditions may cause physicochemical and morphological changes in polymer membranes, which in turn can adversely affect membrane performance. In this study, the effect of different flux (50 and 200 kg/m² h), temperature (40 and 80 °C) and time (0–8 h) levels were investigated at 120 bar on two commercial reverse osmosis membranes, AK and SG using contact angle, ATR-FTIR and FE-SEM measurements. Contact angle of AK increased substantially with high flux and high temperature processing unlike SG. The peaks assigned to N–H and carbonyl groups at 1541, 1609 and 1663 cm⁻¹ showed the highest decrease in absorbance with high flux processing while high temperature was more effective on O–H groups between 2700 and 3700 cm⁻¹. AK membrane exhibited the formation of bead-like structures at different processing times and conditions. The effect of SC-CO₂ processing on the membranes varied depending on their chemical structure, which is important to understand for further process development.     

Supercritical carbon dioxide combined with high power ultrasound: An effective method for the pasteurization of coconut water

Industrially, thermal treatments are extensively used to inactivate microorganisms in foods. However, the demand for new pasteurization methods with reduced impact on the nutritional content and overall food quality is increasing. In this context, this study investigated and compared the effect of supercritical carbon dioxide (SC-CO₂) alone or in combination with high power ultrasound (HPU) on both the natural microbial flora (mesophilic, lactic acid bacteria and yeast and molds) of coconut water and the pathogenic Gram-negative bacteria Salmonella enterica inoculated in the product. Inactivation kinetics were obtained at 12 MPa, by means of batch apparatuses, at different times (from 1 up to 60 min) and temperature conditions (from 25 up to 45 °C). The synergistic effect of SC-CO₂ + HPU was evident and a higher microbial reduction was achieved compared to SC-CO₂ alone: at 12 MPa and 40 °C about 5 log reductions were achieved for natural microbial flora in about 15 min while about 30 min were needed for SC-CO₂ treatment. The storage study highlighted that SC-CO₂ treated coconut water resulted microbiologically unstable and showed heavy regrowth phenomena during the storage, while, a full shelf life of 4 weeks was assured for SC-CO₂ + HPU treated samples.     

A bioactivity based comparison of Echinacea purpurea extracts obtained by various processes

Echinacea species is provided as dietary supplements for various infectious and immune related disorders and has a potential role in cancer prevention. The aim of this study was to optimize the extraction of total flavonoids using different extraction methods and investigate the cytotoxic effects on various cancer cell lines (CaCo-2, MCF-7, A549, U87MG, and HeLa) and VERO (African green monkey) as a non-cancerous cell line. Box-Behnken statistical design was used to evaluate the effect of pressure (100–200 bar), temperature (40–80 °C) and ethanol as co-solvent (6–20 wt%) at a flow rate of 15 g/min for 60 min in supercritical CO₂ extraction and the effect of temperature (60–100 °C), time (5–15 min) and power (300–900 W) in microwave-assisted extraction. Optimum extraction conditions were elicited as 300 bar, 80 °C and 13% co-solvent yielding 0.472 mg rutin equivalent total flavonoids/g extract in SC-CO₂ extraction, whereas 60 °C, 10 min and 300 W yielded the highest (0.202 mg rutin equivalent) total flavonoids in microwave-assisted extraction. Additional trials with subcritical water (0.022 mg/g) and Soxhlet extraction with methanol (0.238 mg/g) yielded lower flavonoid contents. The exposures upto 50 μg/ml of extracts revealed no significant inhibition on the proliferation of both tested cancer cells and healthy VERO cells.