Microreactor-assisted synthesis of α-alumina nanoparticles

In this paper, nanosized α-Al₂O₃ powders were synthesized with the aid of a high throughput impinging stream microreactor. It was demonstrated that the as-prepared powders exhibited better dispersity and more homogeneous distribution of particle size than that prepared by conventional parallel flow precipitation method due to the drastic collisions and homogeneous explosive nucleation in microchannel during the precipitation process. The effects of calcinating temperature and time on the morphology, phase composition and particle size of α-Al₂O₃ were systematically studied. Comparatively well dispersed and crystallized α-Al₂O₃ powders with higher sintering activity were obtained by calcinating the as-prepared precursors at 1200 °C for 2 h in air. The specific surface area of α-Al₂O₃ powders was above 20 m² g⁻¹ and average particle size was about 110 nm with higher sintering behavior. From room temperature to 1520 °C, the green compact exhibited shrinkage of 19.34%. This work opens a door for developing ultrafine α-Al₂O₃ powders with uniform size distribution, high crystallinity, and excellent thermal expansion property.     

Electron transfer kinetics of the VO2+/VO2+ – Reaction on multi-walled carbon nanotubes

Multi-walled carbon nanotubes (MWCNTs) are suitable electrode materials for the all-vanadium redox flow battery. In addition to their high specific surface area, catalytic properties for the ${\text{VO}}^{2+}/{\text{VO}}_2^{+}$ redox reaction have been reported in literature. Electrochemical impedance spectroscopy was employed to study the ${\text{VO}}^{2+}/{\text{VO}}_2^{+}$- and the Fe²⁺/Fe³⁺-reaction on MWCNTs with varying amounts of surface functional groups. Our analysis method is based on taking the large electrochemical interface area of the MWCNTs into account to obtain a truly comparable value for the exchange current density. When evaluating the results for Fe²⁺/Fe³⁺ it was found that the exchange current density on MWCNTs decorated with a large amount of functional groups is more than 10 times larger than for thermally defunctionalized MWCNTs. For the ${\text{VO}}^{2+}/{\text{VO}}_2^{+}$ reaction, however, a decrease in activity for an increase in amount of functional groups was observed. A possible reaction mechanism and the influence of defects on MWCNTs are discussed.This work distinguishes itself from previous publications, by showing the absence of a catalytic effect of functional groups for the ${\text{VO}}^{2+}/{\text{VO}}_2^{+}$ reaction. Therefore, a new discourse in understanding the catalytic effect of MWCNTs and specifically of the surface functional groups of carbon materials in electrochemical reactions is necessary.     

Rapid synthesis of CNTs@MIL-101(Cr) using multi-walled carbon nanotubes (MWCNTs) as crystal growth accelerator☆

In this work,hybrid material CNTs@MIL-101(Cr) was synthesized in 2 h using multi-walled carbon nanotubes(MWCNTs) as the crystal growth accelerator with hydrothermal method.The characteristic differences between the crystals of CNTs@MIL-101(Cr) and MIL-101 were investigated by N_2 adsorption–desorption isotherms,X-ray diffraction(XRD),scanning electron microscope(SEM) and thermogravimetric analyzer(TGA).The results showed that MWCNTs embedding in the hybrid material provide more mesoporous volumes than that of MIL-101.Moreover,the fast synthesized crystals of CNTs@MIL-101(Cr) still preserve the octahedral shape like MIL-101 and have a larger size ranging from 1.5 to 2.0 μm which were approximately three times larger than that of MIL-101.In the proposed mechanism,the roles of MWCNTs played in the crystallization were discussed where MWCNTs can be seen as coaxial cylindrical tubes composed of multi-layer graphenes and the place where nucleation and crystal growth processes occur at the tubes' out surface.Then,a crystal seeding layer bonding with the MWCNTs may be easily formed which accelerates the growth rate of MIL-101 crystals.Thus,larger crystals of CNTs@MIL-101(Cr) were formed due to the faster crystal growth rate of MIL-101.     

Selective synthesis of single-walled carbon nanotubes on Fe–MgO catalyst by chemical vapor deposition of methane

The selective synthesis of single-walled carbon nanotubes (SWCNTs) with narrow chirality and diameter distribution by methane decomposition over Fe–MgO catalyst is reported. The catalyst was examined by nitrogen physisorption, X-ray diffraction, temperature programmed reduction, X-ray photoelectron spectroscopy, and UV–Vis diffuse reflectance spectroscopy to elucidate the structure and chemical state of the species responsible for SWCNT growth. High resolution electron microscopy, Raman and optical absorption spectroscopy, temperature programmed oxidation, energy dispersive X-ray spectroscopy and nitrogen physisorption were used to probe reaction selectivity, SWCNT chirality and diameter distribution, carbon yield and effectiveness of purification protocols. The yield of carbon increased with an increase in temperature, although SWCNTs selectivity decreased above the optimum synthesis temperature. Results established a clear link between the degree of dispersion of iron oxide species inside the MgO lattice and the catalyst selectivity for SWCNT growth.     

The activation mechanism of oxalic acid on γ-alumina and the formation of α-alumina

Converting the γ phase into the α phase completely is necessary in the presintering stage of industrial alumina (Al₂O₃), which requires high temperature and energy consumption. To reduce the presintering temperature, γ-Al₂O₃ was activated by oxalic acid. XRD, ²⁷Al-MAS-NMR and TG-DSC were used to characterize the γ - alumina before and after activation, and the phase transformation was studied. The formation temperature of α-Al₂O₃ decreased to 1029 °C for oxalic acid activated γ-Al₂O₃, and the α-fraction was 100% for activated γ-Al₂O₃ at 1300 °C. After oxalic acid activation, the diffraction peak intensity of γ-Al₂O₃ decreased significantly; the results of ²⁷Al-MAS-NMR suggested that octahedral [AlO₆] in γ-Al₂O₃ was easier than tetrahedral [AlO₄] to be attacked by oxalic acid, and the formation of pentavalent [AlO₅] with higher reaction activity, which was in favour of the lowering formation temperature of α-Al₂O₃. The dissolution concentration of Al increased after oxalic acid activation, and the dissolution process was controlled by surface reactions. Oxalic acid mainly attacked the octahedral aluminium in γ-Al₂O₃ and extracted Al as three complexes of [Al(C₂O₄)]⁺, [Al(C₂O₄)₂]^- and [Al(C₂O₄)₃]^3-. Oxalic acid activated γ - Al₂O₃ with a lower phase transformation temperature has broad application prospects in the alumina industry.     

Effect of carbon and α-Al2O3 on controlled synthesis of AlON powder

The α-Al₂O₃/C mixtures were prepared by ball milling, and then AlON powders were synthesized by carbothermal reduction and nitridation (CRN). The effects of α-Al₂O₃ particle size, carbon powders morphology and particle size on the morphology and particle size of the synthesized AlON powders were studied. The results showed that as the particle size of α-Al₂O₃ increases, the particle size of the synthesized AlON powders will also increase, but the surface morphology will not be affected. The increase of the carbon particle size will increase the particle size of the synthesized AlON powders. The pore size and number of pores of the synthetic AlON powders were very similar to the morphological characteristics of the carbon powders. In addition, the mechanism of controlling the synthesis of AlON powder with α-Al₂O₃ and carbon as raw materials was also discussed.     

Evaluation of corrosion resistance of polypyrrole/functionalized multi-walled carbon nanotubes composite coatings on 60Cu–40Zn brass alloy

Polypyrrole/multi-walled carbon nanotubes (PPy/MWCNT) and its carboxylic functionalized (PPy/MWCNT-COO⁻) composite films were successfully electropolymerized by cyclic voltammetry as protective coating against corrosion on 60Cu–40Zn brass alloy surface. It yielded to strongly adherent and smooth nanocomposite films. Kinetics of the corrosion protection was investigated in 3.5 wt% NaCl solutions by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests. The results showed that the presence of MWCNT in PPy coat considerably reduces the corrosion rate of 60Cu–40Zn brass alloy. The enhanced inhibition is most likely due to interaction between MWCNT and PPy. This in turn, improves the alloy passivation improvement and alters the permselectivity of the coating from anionic selectivity to the cationic selectivity. Moreover, PPy/MWCNT-COO⁻ functionalized nanocomposite provided higher corrosion resistance coating than PPy/MWCNT alone.     

Rationalizing the role of magnesia and titania on sintering of α-alumina

The rationalization of selection of sintering additives for α-alumina was investigated using two oxides (MgO and TiO₂) to discern their individual roles. Using both dynamic heating study in a thermomechanical analyzer and static heat treatment, the precise role of each oxide was established. Grain growth trajectory of different doped samples sintered at 1700 °C revealed that MgO neither significantly affected densification nor facilitated grain growth upto 1700 °C. MgO reacted with alumina to form spinel prior to the densification process. Thus it could not generate further extrinsic defects in corundum lattice during sintering, which usually facilitate densification. In contrast, TiO₂ significantly enhanced the densification and promoted grain growth in α-alumina. At 1700 °C, the average grain size of titania doped samples were 7.7x larger than undoped ones and 10x larger than magnesia dopes samples. The sintered grains developed higher aspect ratio when TiO₂ was used which may be ascribed to preferred growth of the 012 and 024 planes of corundum. The nearly perfect junction of grain boundaries meeting at ~120° indicates absence of liquid phase and that the entire sintering process most probably took place in solid state for both MgO and TiO₂ doped samples.     

Limiting shear creep of epoxy adhesive at the FRP–concrete interface using multi-walled carbon nanotubes

Fiber reinforced polymer (FRP) composites are widely used in structural strengthening and retrofitting due to their high strength-to-weight ratio and non-corrosive properties. However, one of the recently recognized drawbacks of common FRP strengthening systems is the relatively high shear creep deformation of epoxy adhesives when FRP sheets are used to strengthen concrete structures against sustained loads. On the other hand, carbon nanotubes (CNTs) are reported to provide significant enhancement to various mechanical properties when used in epoxy adhesives. This enhancement is attributed to the extraordinary mechanical properties of the CNTs and their ability to bond to epoxy. In this article, we report the results of experimental and analytical investigations conducted to examine shear creep behavior of multi-walled carbon nanotubes (MWCNTs) reinforced epoxy nanocomposite used at the FRP–concrete interface. Double shear tests were performed on FRP sheets bonded to concrete blocks with MWCNTs reinforced epoxy nanocomposite. Various levels of pristine and functionalized MWCNTs by weight were examined including 0.1%, 0.5%, 1.0% and 1.5%. The viscoelastic behavior of MWCNTs reinforced epoxy nanocomposite was simulated with rheological models and the models' parameters were extracted and discussed. The results show the ability of MWCNTs to significantly reduce creep compliance of epoxy at the FRP–concrete interface making it a viable solution if FRP is used to strengthen concrete structures subjected to sustained stress.     

Study of the deactivation and regeneration of copper chromite on γ-alumina and magnesium chromite on γ-alumina catalysts for fuel combustion

The causes of the deactivation of catalysts for fuel combustion MeCr₂O₄/ -Al₂O₃ (Me = Cu or Mg) have been investigated using a variety of complex physical-chemical methods: IRS, ESDR, XPS, TPD and a pulse microcatalytic method. It has been concluded that the observed deactivation of catalysts during fuel combustion is due to the combined effect of high temperatures and reduction media.     

In situ formation of noble metal nanoparticles on multiwalled carbon nanotubes and its implication in metal–nanotube interactions

A simple method to decorate multiwalled carbon nanotubes (MWCNTs) with Au, Ag and Cu nanoparticles is illustrated. The method consists in directly depositing the selected metals by thermal evaporation on the carbon nanotubes. Comparative measurements carried out on samples that differ in the quantity and type of the deposited metal, reveal that isolated discrete particles form on the nanotube outer wall for all three metals. The CNT-based composites have been investigated by scanning and transmission electron microscopy to determine the size, shape and distribution of the nanoparticles. The results indicate that the quantity of evaporated metal only affects the nanoparticle size and not the average particle density. Particle composition was determined by X-ray photoelectron spectroscopy study. The results are discussed in terms of metal nanoparticle–tube interactions, an important issue for the fundamental and practical applications of similar MWCNT based composites.     

Effect of the dimensions of carbon nanotube channels on copper–cobalt–cerium catalysts for higher alcohols synthesis

A series of carbon nanotube (CNT)-supported copper–cobalt–cerium catalysts were prepared and investigated for higher alcohols synthesis. The superior selectivity for the formation of ethanol and C_2 + alcohols achieved using the CuCoCe/CNT(8) catalyst was 39.0% and 67.9%, respectively. The diameters of CNTs considerably influence the distribution of metal particles and the electronic interaction between the tube surface and the active species. The electronic effect between the encapsulated Co species and the inner surface is greatly improved in the narrowest CNT channel, which is expected to facilitate the reduction of cobaltous oxide and promote the alcohols yield remarkably (291.9 mg/g_cath).     

Size-controlled synthesis of nano α-alumina particles through the sol–gel method

Nano α-alumina particles were synthesized by a sol–gel method using aqueous solutions of aluminum isopropoxide and 0.5 M aluminum nitrate. 1/3-benzened disoulfonic acid disodium salt (SDBS) and sodium bis-2-ethylhexyl sulfosuccinate (Na(AOT)) were used as surfactant stabilizing agents. Solution was stirred for different periods (24, 36, 48 and 60 h) at 60 °C. The samples were then analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Introduction of surfactant stabilizing agents and different stirring times will affect the size and shape of particle formed and also the degree of aggregation. SDBS, however, produced better dispersion, finer particles and spherical shape nanoparticles, compared to Na(AOT). The finest particle size (20–30 nm) was obtained at 48 h stirring time with SDBS surfactant.     

Cobalt supported on carbon nanotubes — A promising novel Fischer–Tropsch synthesis catalyst

An extensive study of Fischer–Tropsch synthesis (FTS) on carbon nanotubes (CNT) supported and γ–alumina-supported cobalt catalysts with different amounts of cobalt are reported. Up to 40 wt.% of cobalt is added to the supports by the impregnation method. The effect of the support on the reducibility of the cobalt oxide species, dispersion of the cobalt, average cobalt clusters size, water–gas shift (WGS) activity and activity and selectivity of FTS is investigated. Using carbon nanotubes as cobalt catalyst support was found to cause the reduction temperature of cobalt oxide species to shift to lower temperatures. The strong metal-support interactions are reduced to a large extent and the reducibility of the catalysts improved significantly. CNT aided in well dispersion of metal clusters and average cobalt clusters size decreased. Results are presented showing that the hydrocarbon yield obtained by inventive CNT supported cobalt catalyst is surprisingly much larger than that obtained from cobalt on alumina supports. The maximum concentration of active surface Co° sites and FTS activity for alumina and CNT supported catalysts are achieved at 34 wt.% and 40 wt.% cobalt loading respectively. CNT caused a slight decrease in the FTS product distribution to lower molecular weight hydrocarbons.     

Fabrication of Nd-doped Ni–Zn ferrite/multi-walled carbon nanotubes composites with effective microwave absorption properties

The electromagnetic materials are featured by good magnetic permeability and dielectric constant characteristics, which are of significant importance in solving the pollution problem of electromagnetic. In this study, after the complete of the use of sol-gel method, argon gas was then introduced for calcination, and eventually a new type of MWCNTs/Ni_0.5Zn_0.5Nd_0.04Fe_1.96O₄ composites was synthesized after the above mentioned procedures. The synthesized MWCNTs were able to be adsorbed on the surface of Ni_0.5Zn_0.5Nd_0.04Fe_1.96O₄ and could form a good conductive work of 3D. Also, the effect of additional MWCNTs on microwave absorption properties of MWCNTs/Ni_0.5Zn_0.5Nd_0.04Fe_1.96O₄ composites were also observed in this study. The results indicate that the additional MWCNTs function to significantly improve the microwave absorption property of MWCNTs/Ni_0.5Zn_0.5Nd_0.04Fe_1.96O₄. Through altering the amount of MWCNTs, the microwave attenuation performance and impedance matching coefficient of this electromagnetic materials can be effectively improved. The S2 sample presented a minimum reflection loss of ?35.05 dB when its thickness reached 1.6 mm, meanwhile, the effective absorption bandwidth achieved 4.55 GHz. The prepared composites perform well in microwave absorption, which can attribute to the reasonable ratio of composites as well as its interaction with both of the magnetic and dielectric components. This research paved the way for novel ideas to be put in the electromagnetic absorption materials with high-efficient.     

Diffusion coefficient of carbon in Fe–Ni alloy during synthesis of diamond under high temperature and high pressure

Synthetic diamond particles were prepared under high temperature and high pressure using arrayed seeds. A dense Fe–Ni alloy shell covered each diamond seed during synthesis; the growth of diamond particles was controlled by the diffusion of carbon through the metallic shell. The diffusion coefficient of carbon through Fe–Ni melt at 1600 K and 5.5 GPa is about 5×10^?6 cm²/s, with an activation energy for diffusion of 336 kJ/mol.     

Growth of carbon nanotubes on the surface of carbon fiber using Fe–Ni bimetallic catalyst at low temperature

This article provides a method for growing carbon nanotubes(CNTs) on carbon fibers(CFs) using iron and nickel as catalysts at low temperatures. This series of experiments was conducted in a vacuum chemical vapor deposition(CVD)furnace. It is found that Fe–Ni catalysts, which have a certain thickness and can be better combined with resins when manufacturing composite materials, are more ideal for the growth of CNTs than single metal catalysts. At the same time, it is proved that the CVD process worked best at 450 °C. The mechanical property test proved the reinforcing effect of CNTs on carbon fiber, the single-filament tensile strength of CFs obtained by using Fe–Ni catalyst at 450 °C was 11% higher than that of Desized CFs. The bonding strength of carbon fiber and resin has also been significantly improved. When synthesized at low temperature, CNTs exhibited a hollow multi-wall structure.     

Microstructural and mechanical behavior of multi-walled carbon nanotubes reinforced Al–Mg–Si alloy composites in aging treatment

Microstructural and mechanical behavior of heat treatable Al–Mg–Si (6XXX series) alloy composites reinforced with multi-wall carbon nanotubes (MWCNTs) fabricated by powder metallurgy process were investigated by SEM-EDS, XRD, tensile test and Vicker’s hardness test. As-extruded P/M 6063 alloy composites with CNT reinforcements indicated a small increment of mechanical strength compared to the monolithic 6063 alloy with no CNT before T6 heat treatment. When T6 heat treatment was applied to the specimens, the 6063 composite with CNTs showed a noticeable decrease of yield stress (YS) improvement, compared to the monolithic Al alloy. It means that Mg₂Si precipitates hardening effect by the artificial aging treatment was insufficient for the composite containing CNTs. This was mainly because Mg alloying elements were diffused around CNTs and consumed to form Al₂MgC₂ compounds, and resulted in the incomplete matrix strengthening behavior by Mg₂Si precipitation after the aging treatment.     

Visible light photocatalytic degradation of thiophene using Ag–TiO2/multi-walled carbon nanotubes nanocomposite

Ag–TiO₂ nanocatalyst, supported on multi-walled carbon nanotubes, was synthesized successfully via a modified sol–gel method, and the prepared photocatalyst was used to remediate aqueous thiophene environmentally by photocatalytic oxidation under visible light. The prepared Ag–TiO₂/multi-walled carbon nanotubes nanocomposite photocatalyst was characterized through X-ray diffraction, Brunauer–Emmett–Teller (BET), transmission electron microscopy, and UV–vis spectra (UV–vis). The results showed that both Ag and TiO₂ nanoparticles were well-dispersed over the MWCNTs and formed a uniform nanocomposite. Ag doping can eliminate the recombination of electron–hole pairs in the catalyst, and the presence of MWCNTs in the TiO₂ composite can change surface properties to achieve sensitivity to visible light. The optimum mass ratio of MWCNT:TiO₂:Ag was 0.02:1.0:0.05, which resulted in the photocatalyst's experimental performance in oxidizing about 100% of the thiophene in a 600 mg/L solution within 30 min and with 1.4 g L⁻¹ amount of catalyst used.