等离子喷涂羟基磷灰石涂层

羟基磷灰石由于具有优良的生物性能，被广泛应用于生物材料领域，而等离子喷涂制备羟基磷灰石涂层是应用最为广泛的制备方法之一。在综合国内外献的基础上，本从羟基磷灰石的本征性能、喷涂工艺的影响、结合强度和梯度涂层等方面进行综述。     

等离子喷涂-水热处理制备二氧化钛-羟基磷灰石复合涂层

为克服等离子喷涂羟基磷灰石生物涂层在结合强度和成分上的缺点，通过在钛合金基体上等离子喷涂二水磷酸氢钙和二氧化钻(锐钛矿型)复合粉末，并后续水热处理，制备了二氧化钛—羟基磷灰石复合涂层。结果表明：二水磷酸氢钙和二氧化钛复合粉末的等离子喷涂涂层由CaHPO4,Ca2P2O7,Ca3(PO4)2，非晶磷酸钙和二氧化钛组成。水热处理涂层由羟基磷灰石和二氧化钛组成，升高水热处理温度可提高涂层中羟基磷灰石的结晶性。随着原始粉中二氧化钛加入量的增加，喷涂涂层中磷酸钙的含量和水热处理涂层中羟基磷灰石的含量减少，羟基磷灰石的晶体形貌从细针状变为小颗粒状，喷涂涂层和水热处理涂层的结合强度也随之升高。当二氧化钛的质量分数为60％，水热处理涂层的结合强度可达17MPa。     

等离子体喷涂生物陶瓷涂层

综合介绍了文献及中国科学院上海硅酸盐研究所在等离子体喷涂生物涂层方面的近期研究进展。羟基磷灰石涂层已在临床上获得应用,但使用效果仍然受其较低的结合强度和结晶度所制约。通过优化喷涂工艺和制备羟基磷灰石基复合涂层,可有效提高羟基磷灰石涂层的结合强度和结晶度。此外,为了获得综合性能优良的植入体材料,制备了多种新型的生物活性陶瓷涂层。纳米氧化钛涂层经合适工艺的后处理可具有良好的生物活性,由于其与钛合金基体有较高的结合强度,在体液环境下具有高稳定性和生物相容性,使纳米氧化钛涂层成为一种具有发展前景的植入体涂层候选材料。新型生物活性硅酸钙涂层具有良好的生物活性,与骨组织能形成有效结合。此外,对这些新型涂层的生物活性机制也做了必要的描述。     

生物活性梯度涂层中羟基磷灰石的相转变与结构稳定性

重点研究了生物活性梯度涂层中羟基磷灰石高温结构稳定性。探讨了羟基磷灰石在喷涂和热处理过程中的相变化,对比研究了不同热处理条件对羟基磷灰石晶体稳定性和羟基恢复的影响。发现经等离子喷涂后的生物活性梯度涂层中的羟基磷灰石结晶程度明显降低,并出现β－ＴＣＰ杂相。羟基磷灰石晶体中的羟基已完全分解脱落。适当条件的热处理可使喷涂涂层中的磷酸三钙转变为羟基磷灰石,晶体中的羟基可大部分恢复,其中大气热处理比真空热处     

金属基等离子喷涂HA涂层人工骨的研究

本文详细阐述了国内外学者对金属基等离子喷涂羟基磷灰石人工骨的研究状况。论述了材料的涂层结构与性能、涂层与基体的结合及材料与骨组织的结合情况。认为该材料是一种最有发展前景的生物硬组织替代材料。     

羟基磷灰石生物陶瓷涂层制备方法评述

根据医用生物陶瓷羟基为磷灰石及医用金属材料的生物，力学特性，本文认为在金属基体表面涂覆羟基磷灰石是综合金属材料及生物陶瓷材料各自优越性阳有希望的途径这一。评述了羟基磷灰石涂层的制备方法，论证了较为优化的涂层结构。     

HA生物活性陶瓷涂层制备方法研究进展

阐述了国内外学者对金属基羟基磷灰石生物活性涂层的研究状况，这了羟基磷灰石涂层的制备方法，认为该材料是最具有发展前景的生物硬组织替代材料之一。     

含氟羟基磷灰石的性能及涂层制备技术

含氟羟基磷灰石（FHA,Ca10（PO）46F2～x（OH）x）涂层由于比羟基磷灰石涂层的溶解度低、线胀系数小且生物活性好等优点,受到生物学界的广泛重视。本文介绍了FHA的性能特点以及涂层的制备技术,并认为系统研究FHA涂层中的氟含量即F^-对OH^-的取代量对FHA溶解性能以及生物活性性能的影响,将决定FHA涂层的实际应用。     

羟基磷灰石和含氟羟基磷灰石涂层的制备技术

羟基磷灰石(HA)生物陶瓷涂层被认为是目前最好的用于替代人体硬组织的一种生物医用材料,具有很高的外科应用价值.含氟羟基磷灰石(FHA)涂层由于比羟基磷灰石涂层的溶解度低、热膨胀系数小且生物活性好,有着更为广泛的应用前景.对羟基磷灰石及其涂层的各种制备方法进行了概述,同时介绍了溶胶-凝胶法制备含氟羟基磷灰石涂层的技术特点,并对未来的发展前景进行了分析.     

羟基磷灰石复合涂层制备的研究进展

将羟基磷灰石复合涂层按照特征分为三类,即单层复合涂层、双层复合涂层和梯度复合涂层。概述了这三类羟基磷灰石复合涂层的特点,并简要介绍这三类羟基磷灰石复合涂层的制备方法和研究进展,对开发出反应步骤更为简单,反应条件更为湿和,生物相容性更好的硬组织置换材料的研究前景进行了展望。     

Measurement of adhesion for thermally sprayed materials

Thermally sprayed coatings have a distinctive microstructure which can be described as 'a three-dimensional layered structure of discs which are interlaced to form a material of composite nature'. The coatings are normally greater than 25 μm in thickness and can thus be described as bulk coatings. The minimum microstructural detail would be a single splat (often described as a lamella), which is about 5 μm in thickness and up to 80 μm in diameter. This paper focuses on methods used to define and measure the adhesion of coatings or deposits formed by thermal spray technology. The properties distinguished include those of strength and toughness. Measurements such as the tensile adhesion (according to ASTM C633) and double cantilever beam (DCB) tests will be addressed to illustrate the relevance (if any) of such methods to present industrial practice. Acoustic emission studies have also assessed a function termed as the 'crack density function', i.e. a product of the number of cracks and crack size. Other measuring methods applied to this technology include micro-hardness and scratch testing. The former technique has demonstrated that the material properties of coatings are anisotropic, and the latter method is being considered within the biomedical industry to assess the adhesion of hydroxyapatite to orthopedic prostheses. These techniques, among others, may be used for both fundamental understanding of coating performance (i.e. life prediction and cracking mechanisms) and as tests for quality control.     

羟基磷灰石抗菌剂在涂料中的应用

通过共沉淀和离子交换的方法,将钛和锌离子共掺杂在羟基磷灰石上,制备了羟基磷灰石抗菌剂。研究了其与另外3种无机抗菌剂(锌型沸石抗菌剂、银型沸石抗菌剂、氧化钛光催化抗菌剂)在涂料中的应用。结果证明:锌型抗菌涂料对大肠杆菌和金黄色葡萄球菌的抗菌效果较差,其余3种类型抗菌涂料具有很好抗菌效果。但是,银型抗菌剂易引起涂料变色,氧化钛光催化抗菌剂在涂料中难分散且易加快涂料老化,而羟基磷灰石抗菌剂既具有良好的抗菌性能,且对涂料性能没有影响。还介绍了羟基磷灰石抗菌剂的抗菌机理。     

电泳沉积羟基磷灰石生物陶瓷涂层的研究进展

羟基磷灰石(hydroxyapatite，HAP)生物陶瓷涂层被认为是目前最好的用于替代人体硬组织的一种生物医用材料。电泳沉积是一种全新的涂层制备方法，它可以解决传统HAP生物陶瓷涂层制备工艺上的各种不足。文中综合介绍了国内外有关电泳沉积HAP生物陶瓷涂层的研究报道，概述了电泳沉积的工艺流程和工艺参数，并对各种影响因素全面地进行了详细的探讨，进而提出了相应的设想和展望。     

新型抗菌涂料的应用研究

介绍了通过共沉淀和离子交换的方法,将钛和锌离子共掺杂在羟基磷灰石上而制得的新型抗茵剂,并研究了其对涂料抗菌性的影响及其作用机理.试验结果表明:新型抗茵剂既具有良好的抗菌性能,又不影响涂料的其他性能.     

A comparative study on the synthesis and properties of suspension and solution precursor plasma sprayed hydroxyapatite coatings

In the present study, hydroxyapatite (HAp) coatings were deposited on Ti-6Al-4V alloy by solution precursor plasma spray (SPPS) and suspension plasma spray (SPS) processes and the properties of the coatings were compared. The feedstock powder for SPS method was prepared by coprecipitation technique and characterized for phase and morphology. The obtained HAp coatings were characterized by X-ray diffractometry, Raman spectroscopy and FT-IR spectroscopy. The biocompatibility of the coatings was evaluated using osteoblast like cells. Both the SPS and SPPS hydroxyapatite coatings exhibited similar crystallinity. Interestingly, the HAp-SPS coating showed marginally higher biocompatibility compared to HAp-SPPS and control samples. The wear and corrosion behavior of these coatings was also studied in Hanks' medium. The hydroxyapatite coating fabricated from SPS technique exhibited better corrosion and wear resistance compared to SPPS coating.     

Development of glass ceramic coatings containing hydroxyapatite

Glass ceramic composites — to be used for coatings on titanium implants — based on leucite glass with elevated flux content and added hydroxyapatite or a mixture of hydroxyapatite and fluorite are examined. It is established that pastes containing no more than 30% hydroxyapatite in leucite glass are the best materials for denture coatings. Pastes with a higher content of hydroxyapatite Ca₁₀(PO₄)₆(OH)₂(> 30%) are recommended for coatings on intramaxillary titanium implants. __________ Translated from Steklo i Keramika, No. 4, pp. 34–36, April, 2007.     

Carbon nanotube reinforced hydroxyapatite composite coatings produced through laser surface alloying

Carbon nanotube (CNT) reinforced hydroxyapatite composite coatings have been successfully fabricated by laser surface alloying. The phase compositions and the microstructure of the composite coatings were studied using X-ray diffraction, scanning electron microscopy, transmission electron microscopy (TEM) and high-resolution transmission electron microscopy (HRTEM). TEM observation showed that a large amount of CNTs can be found with their original tubular morphology in the composite coatings, even though some CNTs react with titanium element in the substrate during laser irradiation. Additionally, measurement on the elastic modulus, hardness of the composite coatings by nanoindentation tests indicated that the mechanical properties are affected by the amount of CNTs in the starting precursor materials. Therefore, CNT reinforced hydroxyapatite composite coating is a promising coating material for high-load-bearing metal implants.     

Osseointegration of sputtered SiC-added hydroxyapatite for orthopaedic applications

Over the last few years, a trend in medical applications is to find solutions for metallic implants using coatings that can improve bioactivity and osseointegration. The goal of this study was to obtain and investigate sputtered hydroxyapatite coatings enriched with SiC to enhance the bioactivity and osseointegration of Ti alloys used in orthopaedic applications. The films were characterized in terms of phase composition, roughness, corrosion resistance in a synthetic body fluid (SBF) and in vitro biocompatibility with MG 63 osteoblast-like cells. All of the investigations were conducted using XRD, AFM, cell viability assays and proliferation tests. The results revealed that the addition of SiC had a positive influence on the properties of the sputtered hydroxyapatite. The addition of SiC led to an improvement in coating adhesion and corrosion resistance in an SBF solution over the HAP coating. All of the coatings presented cell viability values over 90%, revealing their suitability for medical applications.