Macrolayer formation and mechanisms of nucleate boiling,critical heat flux,and transition boiling

The drying process of a macrolayer on a 15 mm diameter boiling surface was observed with high speed video in the region of nucleate and of transition boiling close to the critical heat flux (CHF). It was found that the macrolayer rests beneath a large vapor mass. It partially dries in nucleate boiling and completely dries in transition boiling at the detachment of the vapor mass. The macrolayer thickness at CHF and in transition boiling was determined on the basis of the energy balance relation proposed by Katto and Yokoya. The macrolayer thickness at low heat flux was obtained by decreasing CHF with downward-facing heating surfaces and agreed well with the correlation proposed previously by the present authors. The macrolayer thickness in transition boiling with a vertical surface also agrees fairly well with the correlation, when the heat flux at macrolayer formation, given on the nucleate boiling curve, is extrapolated to surface superheat of transition boiling and when the surface temperature at macrolayer formation is equal to a time-averaged value. © 1998 Scripta Technical, Heat Trans Jpn Res, 27(2): 155–168, 1998     

Characteristics of heat transfer coefficients during nucleate pool boiling of binary mixtures

Experimental studies were made on heat transfer on a horizontal platinum wire during nucleate pool boiling in nonazeotropic refrigerant binary mixtures at pressures of 0.25 to 0.7 MPa and at heat fluxes up to CHF. The boiling features of the mixtures and the single-component substances were observed by photography. The relationship between the boiling behavior and the reduction of heat transfer coefficients in binary mixtures is discussed in order to propose a correlation useful for predicting the present experimental data over a wide range of low to high heat fluxes. It is shown that the correlation is applicable to alcoholic mixtures. The physical meaning of k, which was introduced to evaluate the effect of heat flux on the reduction of a heat transfer coefficient, is clarified based on measured nucleate pool boiling heat transfer data and visual observations of the boiling features. © 1998 Scripta Technica, Heat Trans Jpn Res, 27(7): 535–549, 1998     

Prediction of critical heat flux on natural convective boiling in vertical short‐thick tube submerged in saturated liquid

An experimental and semitheoretical study was carried out for the critical heat flux (CHF) on natural convective boiling in uniformly heated vertical short‐thick tubes and vertical short‐thick annular tubes submerged in saturated liquids. By adapting a mathematical dealing method based on the theoretical formulas of CHF of both the natural convective boiling in vertical narrow‐long tubes and the pool boiling, a simple semitheoretical formula was derived. The new formula expands the prediction range of CHF from pool boiling of vertical plates to very long vertical tubes and agrees well with the data of the tubes, annular tubes submerged in water or other liquids under various pressure conditions. © 2003 Wiley Periodicals, Inc. Heat Trans Asian Res, 32(5): 402–410, 2003; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.10103     

Enhancement of nucleate boiling on composite surfaces

A composite heating surface composed of materials with different thermal conductivities can be expected to enhance heat transfer in nucleate boiling. This is because the end surface, with higher conductivity, will attain a higher temperature and as a result will serve to provide preferential nucleation sites. To confirm this idea, several composite surfaces were fabricated by uniaxially imbedding thin copper cylinders in the heat flow direction on a stainless steel circular plate 30 mm in diameter and 5 mm thick. The imbedded copper cylinders ranged from 1 mm to 4 mm in diameter and one to 77 in number. The heat transfer performance of these composite surfaces was investigated for pool boiling of saturated water at atmospheric pressure. It was confirmed that the copper cylinder surfaces exposed to water functioned as local hot spots to initiate preferential nucleate boiling, leading to higher boiling heat transfer coefficients than those on a homogeneous stainless steel surface. The measured void fraction above the heating surface verified intensive bubble generation on the surface of the copper cylinders. This situation continued up to a certain heat flux level and was then followed by nucleation on the mother surface of stainless steel around the copper cylinders. A numerical analysis of heat conduction within a composite wall simulated the temperature distribution within the wall and the variation in surface heat flux at the time of boiling incipience. © 1998 Scripta Technica, Heat Trans Jpn Res, 27(3): 216–228, 1998     

CaCO3垢的形成对池核沸腾传热的影响

在一水平圆形加热表面上通过实验考察了饱和池核沸腾和过冷池核沸腾时CaCO3垢的生成对传热的影响。结果表明，在饱和池核沸腾和过冷池核沸腾的初始阶段沸腾传热系数均呈先降低后升高、达到一个最大值后稳定降低的趋势，而且在初始阶段出现了负污垢热阻现象。在相同操作条件下，过冷池核沸腾传热系数明显低于饱和池核沸腾传热系数。在分析污垢的生成和生长影响表面活化中心的基础上，对污垢的形成对沸腾传热的影响进行了机理分析。     

Critical heat flux of countercurrent boiling in an inclined small tube with closed bottom

The study was focused on the effect of the inclination angle on the critical heat flux of countercurrent boiling in an inclined uniformly heated tube with open top and closed bottom ends at zero inlet flow. The experimental results show that the CHF data of the small vertical tubes agree reasonably well with the predicting correlation proposed by Tien. The CHF data of the small inclined tubes decrease with reducing the inclination angle. The experimental data of the inclined tubes agrees reasonably well with the modified correlation, which is resulted from the conventional correlation for vertical tubes.     

Photographic study of high-flux subcooled flow boiling and critical heat flux

This study examines both high-flux flow boiling and critical heat flux (CHF) under highly subcooled conditions using FC-72 as working fluid. Experiments were performed in a horizontal flow channel that was heated along its bottom wall. High-speed video imaging and photomicrographic techniques were used to capture interfacial features and reveal the sequence of events leading to CHF. At about 80% of CHF, bubbles coalesced into oblong vapor patches while sliding along the heated wall. These patches grew in size with increasing heat flux, eventually evolving into a fairly continuous vapor layer that permitted liquid contact with the wall only in the wave troughs between vapor patches. CHF was triggered when this liquid contact was finally halted. These findings prove that the CHF mechanism for subcooled flow boiling is consistent with the interfacial lift-off mechanism proposed previously for saturated flow boiling.     

Confinement effects on nucleate boiling and critical heat flux in buoyancy-driven microchannels

Pool boiling and CHF experiments were performed for vertical, rectangular parallel-plate channels immersed in the dielectric liquid FC-72 at atmospheric pressure to elucidate the effects of geometrical confinement in immersion cooled electronics applications. Heat transfer enhancement in the low flux region of the nucleate boiling curve was observed for channel spacings near and below expected bubble departure diameters, but was widely different for two different heater materials. Relative degradation of CHF with decreasing channel spacing was found to be a strong function of channel aspect ratio and independent of surface material and finish.     

Effect of pore size on the nucleate pool boiling of structured enhanced tubes

In this study, pool boiling test results are provided for the structured enhanced tubes having pores with connecting gaps. The surface geometry of the present tube is similar to that of Turbo-B. Three tubes with different pore size (0.20 mm, 0.23 mm and 0.27 mm) were manufactured and tested using R-11, R-123 and R-134a. The pore size which yields the maximum heat transfer coefficient varied depending on the refrigerant. For R-134a, the maximum heat transfer coefficient was obtained for the tube having 0.27 mm pore size. For R-11 and R-123, the optimum pore size was 0.23 mm. One novel feature of the present tubes is that their boiling curves do not show a ‘cross-over’ characteristic, which existing pored tubes do. The connecting gaps of the present tube are believed to serve an additional route for the liquid supply and delay the dry-out of the tunnel. The present tubes yield the heat transfer coefficients approximately equal to those of the existing pored enhanced tubes. At the heat flux 40 kW/m² and saturation temperature 4.4° C, the heat transfer coefficients of the present tubes are 6.5 times larger for R-11, 6.0 times larger for R-123 and 5.0 times larger for R-134a than that of the smooth tube     

Critical heat flux in subcooled flow boiling with water in a tube with axially nonuniform heating

Critical heat flux (CHF) in subcooled flow boiling under axially nonuniform heating conditions was experimentally investigated using a tube heated with a dc power source. The thickness of the tube wall in the axial direction was varied to attain axially nonuniform heating. The different thicknesses, therefore, separated the tube into regions of high heat flux and regions of low heat flux. The lengths of these regions of the tube were also varied to study the effect on the CHF. The objective of this system is to initiate boiling in the high-heat-flux region, thus increasing heat transfer, and to interrupt the bubble boundary layer in the low-heat-flux region. Because it is the initiation of boiling that increases heat transfer, the performance of such a system is linked to its effectiveness in repeatedly interrupting and re-establishing the bubble boundary layer. Our experiments, involving tubes that had sections of different thicknesses and different lengths, showed that when the heat flux in the low-heat-flux region was below the net vapor generation (NVG) heat flux, this system enhanced the CHF, but not when it was above the NVG. Also, for relatively short low-heat-flux regions, the CHF was not enhanced, presumably because there was insufficient time to interrupt the bubble boundary layer. © 1998 Scripta Technica, Heat Trans Jpn Res, 27(2): 169–178, 1998     

Augmentation of nucleate boiling heat transfer and critical heat flux using nanoparticle thin-film coatings

Nanoparticle thin-film coatings applied to boiling surfaces using a layer-by-layer (LbL) assembly method demonstrated significant enhancement in the pool boiling critical heat flux (CHF) and nucleate boiling heat transfer coefficient. Up to 100% enhancement of the critical heat flux and over 100% enhancement of the heat transfer coefficient were observed for pool boiling of nickel wires coated with different thin-films of silica nanoparticles. Surface characterization revealed that the surface wettability changed drastically with the application of these coatings, while causing virtually no change in the surface roughness. It is concluded that the nanoporous structure coupled with the chemical constituency of these coatings leads to the enhanced boiling behavior.     

High heat flux removal using water subcooled flow boiling in a single-side heated circular channel

High heat flux removal from plasma-facing components and electronic heat sinks involves conjugate heat transfer analysis of the applicable substrate and flowing fluid. For the present case of subcooled flow boiling inside a single-side heated circular channel, the dimensional results show the significant radial, circumferential and axial variations in all thermal quantities for the present radial aspect ratio (R_o=outside radius to inside radius) of 3.0. A unified, dimensionless representation of the two-dimensional inside wall heat flux, and the dimensional inside wall heat flux (q_i(φ,z)) and temperature (T_i(φ,z)) data was found and used to collapse the data for all circumferential locations. Finally, 2-D boiling curves are presented and are among the first full set of 2-D boiling data presented for a single-side heated circular configuration.     

Experimental research of boiling heat transfer of smooth and screwed tube

In this paper, based on the analog theory of heat transfer research, we performed an analog experiment on boiling heat transfer in smooth tube and screwed tubes. These are widely used in the high pressure generator of lithium bromide absorption refrigeration. From the experimental research, we obtained a series of results on the boiling heat transfer of a single smooth tube and three screwed tubes. The working condition is near the zone of bubble boiling and the overheat wall temperature ranges from 2–7 °C, with a fluid medium of pure water and salt water solution. These results agreed well with the known results, and are significant for the practical design and application of a high pressure generator of lithium bromide absorption for refrigeration. © 2007 Wiley Periodicals, Inc. Heat Trans Asian Res, 36(2): 74–84, 2007; Published online in Wiley InterScience ( www.interscience. wiley.com ). DOI 10.1002/htj.20145     

Effect of aspect ratio on saturated boiling flow in microchannels with nonuniform heat flux

Microchannel two‐phase flow is an effective cooling method used in microelectronics, in which the heat flux density is unevenly distributed usually. The paper is focused on numerical study the effect of aspect ratio on the flow boiling of microchannels with nonuniform heat flux. The heat source is a three‐dimensional (3D) integrated circuit. 3D microchannel model and volume of fluid method are coupled in numerical simulation. The results show that the aspect ratio has no relationship with the two‐phase pressure drop of the microchannel. It has a certain influence on the distribution of bubble shape. In terms of the heat transfer coefficient, the aspect ratio has a certain influence on a section of the inlet. Due to the nucleate boiling, the convective heat transfer in the remaining areas is the dominant factor and the average heat transfer coefficient is mainly determined by the heat flux at the bottom of the channel.     

Critical heat flux enhancement in pool boiling using alumina nanofluids

The pool boiling characteristics of dilute dispersions of alumina nanoparticles in water were studied. Consistent with other nanofluid studies, it was found that a significant enhancement in critical heat flux (CHF) can be achieved at modest nanoparticle concentrations (<0.1% by volume). During experimentation and subsequent inspection, formation of a porous layer of nanoparticles on the heater surface occurred during nucleate boiling. This layer significantly changes surface texture of the heater wire surface which could be the reason for improvement in the CHF value. © 2010 Wiley Periodicals, Inc. Heat Trans Asian Res; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20301     

Characteristics of boiling curve in transition region between nucleate boiling and film boiling

An experimental study has been carried out for estimating surface temperature and heat flux during both a transient heating process from nucleate boiling to film boiling and a cooling process in the reverse direction. Experiments were at atmospheric pressure, and calculations used a newly developed inverse solution. Three different materials, gold, copper, and brass, were employed to make clear the effect of thermal properties on the boiling curves in the transient region including the maximum and minimum heat fluxes. It was determined that the histories of surface temperature and heat flux for the transition boiling region during either heating or cooling process can be tracked well. The experiment shows that hysteresis exists in the heating and cooling processes for the transition region while no hysteresis exists in the nucleate boiling region, except that the maximum heat fluxes reached during the heating and cooling processes are much different. It was found that the characteristics for the heating process are minimally influenced by thermal properties, while characteristics of the cooling process are greatly affected. © 2005 Wiley Periodicals, Inc. Heat Trans Asian Res, 35(1): 20–34, 2006; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20097     

微小颗粒横掠圆管的数值分析

利用拉格朗日粒子随机追踪模型以及El-Batsh 和Haselbacher提出的粒子沉积模型,对飞灰颗粒横掠管束时的运动轨迹和沉积特性进行了数值研究,获得了管束排布方式以及粒子直径对飞灰颗粒运动轨迹及沉积分布的影响。结果表明：当颗粒的直径小到一定程度时,管束通道内的流场和温度分布对颗粒的运动轨迹影响显著;颗粒在管壁表面的碰撞率和沉积率与管束排布和粒径有关,粒径50.0um颗粒几乎没有沉积;粒径10.0um颗粒沉积主要分布在管壁迎风面;粒径1.0um的颗粒在管壁的迎风面和背风面都有沉积。     

Experimental Investigations on Boiling Heat Transfer Inside Miniature Circular Tubes Immersed in FC-72

To investigate the size effect on the characteristics of boiling heat transfer, boiling behavior of FC-72 in heated vertical miniature circular tubes immersed in a liquid pool was experimentally studied. Two AISI 304 stainless steel tubes with inner diameters of 1.10 mm and 1.55 mm correspondingly, were heated by swirled Ni-Cr wire heaters and sealed in Lucite blocks by silicon adhesive. Both the top and the bottom ends of the circular test sections were open to the liquid pool. The boiling curves and heat transfer coefficients were obtained experimentally. The boiling behaviors at the outlets of the miniature tubes were also visualized with a digital video camera. Experimental results show that the tube geometry has a significant effect on the boiling characteristics. Vapor blocking at the outlet of the smaller circular tube with a diameter of 1.10 mm caused severe boiling hysteresis phenomena. The CHF decreased with reducing in tube size.     

Transient nucleate boiling under stepwise heat generation for highly wetting fluids

Experiments of transient nucleate boiling are carried out on highly wetting fluids from two metallic specimen, a thick flat sample and a wire. The initial condition is controlled in terms of the system temperature as well as by a primary activation of the nucleation sites. A stepwise heat generation is investigated and the role of thermal inertia is clarified. The thermal behaviour of the system and the associated time scales are found to depend on temperature at boiling inception. This one is similar to the steady-state value for the thick flat sample but depends on the magnitude of the heating step in the case of the thin wire.     

Theoretical Aspects of Nucleate Pool Boiling with Dielectric Liquids

Direct cooling with inert,dielectric liquids may well become the technique of choice for the thermal manage-ment of future electronic systems.Due to the efficiency of phase-change processes and the simplicity of naturalcirculation,nucleate pool boiling is of great interest for this application.This paper examines the characteristicsof vapor bubbles and nucleate pool boiling of the dielectric liquids.The results provide a theoretical foundationfor understanding and interpreting the often complex empirical results reported in the literature.