High-Legume Wheat-Based Matrices: Impact of High Pressure on Starch Hydrolysis and Firming Kinetics of Composite Breads

The significance of high hydrostatic pressure (HHP) processing on the physico-chemical—techno-functional and firming kinetics—parameters and nutritional properties—nutritional composition and “in vitro” starch digestibility—of highly replaced wheat flour breads by chickpea, pea and soybean flours was investigated, and the power/effectiveness of HHP in partially replacing structural agents (gluten and/or hydrocolloids) was discussed. Incorporation of pressured legume slurries (350 MPa, 10 min) at 42% of wheat replacement into bread formulation provoked a general increase in initial crumb hardness and browning of the crust with a concomitant explicit reduction of moisture, whiteness of the crumb and bread specific volume, but a slower in vitro starch digestibility with prominent formation of slowly digestible starch and resistant starch, compared to their counterparts prepared by using a conventional gluten/carboxymethyl cellulose (CMC)-added breadmaking recipe/process. Pressured breads with no gluten but 3% CMC in the formulation kept higher sensory ratings, softer initial texture and lower firming profiles on ageing than pressured breads with no gluten nor CMC. HHP has proven to be an effective technology to partially replace structuring agents (CMC and/or gluten) in high-legume wheat-based matrices providing sensorially acceptable breads with medium physico-chemical quality profile but enhanced formation of nutritionally relevant starch fractions and slower crumb firming kinetics on ageing.     

Scanning electron microscopic observations of dough and bread supplemented with Gastrodia elata Blume powder

Dough and bread prepared from wheat flour containing varying amounts of added Gastrodia elata Blume (GEB) rhizome powder [0, 0.5, 1.0, 1.5, and 2.0% (w/w)] were examined by scanning electron microscopy (SEM) during fermentation and baking. The structure of the doughs containing added GEB was found to be related to the protein matrix. Further, it was found that large starch granules and strings of small starch granules play an important role in dough structure. The control dough (no added GEB) had a membrane-like structure, and doughs with 0.5–1.0% added GEB had membrane-like structures that were more developed than those of the control, resulting in increased bread volumes. At 1.5–2.0% GEB levels, however, the doughs tended to have mesh-like structures and result in decreased bread volumes. The dough samples with 0.5 and 1.0% added GEB powder had well-developed gluten matrices with evenly dispersed starch granules. These samples resulted in breads with numerous gas bubble eruptions on their surfaces and consequently in larger loaf volumes than were obtained at other levels of GEB. After the second fermentation, many expanded starch granules were observed and these starch granules were dispersed more evenly than after the first fermentation. In 0.5–1.0% GEB bread, many of the large starch granules had expanded after fermentation, but small starch granules had not. The data obtained in this study suggest that bread baked with 0.5–1.0% GEB exhibits a better loaf volume due to the more complete development of a gluten matrix.     

Incorporation of several additives into gluten free breads: Effect on dough properties and bread quality

The objective of this work was to assess the effect of emulsifiers, hydrocolloids and enzymes on gluten-free dough rheology and thermal properties and bread quality, while relating dough properties parameters to bread technological quality. Breads were based on rice flour, cassava starch and full-fat active soy flour, with 65% or 75% (flour-starch basis) of water incorporation. Additives used were emulsifiers (diacetyl tartaric acid ester of monoglycerides – DATEM and sodium stearoyl lactylate – SSL), enzymes (glucose oxidase and α-amylase) and hydrocolloids (xanthan gum, carboxymethylcellulose, alginate and carrageenan). Results showed that additive incorporation modified dough behavior, evidenced by different calorimetric and rheological properties. Besides, the electrophoretic pattern of dough extracted proteins changed with glucose oxidase addition. These modifications resulted in breads with different characteristics, such as specific volume, firmness and firming rate, and crumb structure. Nonetheless, they did not necessarily show better quality parameters than the control bread. The control dough displayed good performance for obtaining gluten-free breads of acceptable volume, crumb structure and, principally, with lower hardening rate during storage. Contrary to widespread opinion, this work shows that the presence of additives is not essential for gluten-free bread production. This fact provides new perspectives to the gluten free market at the moment of selecting raw materials and technological parameters, reducing production costs and facilitating gluten free products development.     

Application of Response Surface Methodology to the Development of Rice Flour Yeast Breads: Objective Measurements

A gluten-free wheat bread replacement was developed from rice flour (80%) and potato starch (20%). Using objective measurements as responses, response surface methodology was utilized to find carboxymethylcellulose (CMC)-hydroxypropylmethylcellulose (HPMC)-water combinations which could successfully replace gluten in the rice flour yeast breads from each of three rice flours. CMC and water had the greatest effect on the responses measured; HPMC had the least. Rice bread formulations were found that resulted in breads which met wheat (white) bread reference standards for specific volume, crumb and crust color, Instron firmness and % moisture.     

Selected Structural Characteristics of HPMC-Containing Gluten Free Bread: A Response Surface Methodology Study for Optimizing Quality

Gluten free (GF) breads require a gluten replacement to provide structure and gas retaining properties in the dough and mimic the viscoelastic properties of gluten. Hydroxypropylmethylcellulose (HPMC), which forms thermoreversible gel networks on heating had proved the most effective in structuring baked products. Response surface methodology was used to optimize a GF bread formulation based on ingredients such as maize starch and rice flour, which are naturally GF. (HPMC) and water (W) were the predictor variables (factors) and loaf specific volume, crumb firmness, and overall acceptability were the dependent variables (responses) used to assess the product quality. The optimal formulation, determined from the data, contained 1.5 kg/100 kg HPMC and 88.7 kg/100 kg Water, corn starch-rice flour blend basis (sfb). The developed mathematical models for the measured responses could be successfully used for their prediction during baking. Shelf life study of the optimized formulation revealed that bread stored under modified atmosphere packaging (MAP) exhibited lower crumb firmness and moisture content values, thus remained softer through storage. Scanning electron microscopy of the crumb showed continuum matrix between starch and HPMC, in the optimized formulation, obtaining a more aerated structure.     

Staling in Starch Breads: The Effect of Antistaling α-Amylase

A novel starch bread that contained no gluten was found to firm at a rate comparable to a normal standard bread made from wheat flour. Treatment of both the starch and the standard bread with Novamyl, an antistaling enzyme mix, inhibited firming. ¹³C CP/MAS NMR studies showed that the decreased firming of the Novamyl-treated starch bread was correlated with decreased starch retrogradation. For the Novamyl-treated bread the increase in retrograded starch over six days following baking was about 11% compared to an increase of over 200% for the untreated bread. These results suggests that starch retrogradation is sufficient to cause bread firming.     

The impact of baking time and bread storage temperature on bread crumb properties

Two baking times (9 and 24 min) and storage temperatures (4 and 25 °C) were used to explore the impact of heat exposure during bread baking and subsequent storage on amylopectin retrogradation, water mobility, and bread crumb firming. Shorter baking resulted in less retrogradation, a less extended starch network and smaller changes in crumb firmness and elasticity. A lower storage temperature resulted in faster retrogradation, a more rigid starch network with more water inclusion and larger changes in crumb firmness and elasticity. Crumb to crust moisture migration was lower for breads baked shorter and stored at lower temperature, resulting in better plasticized biopolymer networks in crumb. Network stiffening, therefore, contributed less to crumb firmness. A negative relation was found between proton mobilities of water and biopolymers in the crumb gel network and crumb firmness. The slope of this linear function was indicative for the strength of the starch network.     

Physicochemical Properties of Partbaked Breads

In this current study eight partially-baked breads were studied and compared in terms of a number of physicochemical characteristics: moisture distribution, density, RVA patterns, starch gelatinization, and retrogradation, amylose lipid complex formation and X-ray diffraction patterns. The samples were different in terms of total moisture content (from 32 to 38%) and moisture distribution in the cross section of the samples, starch retrogradation level (from 0.9 to 4.5 (J/g)) and RVA patterns. DSC experiments were carried out to determine the level of starch gelatinisation. The results showed that all starch granules in the eight partbaked breads were fully gelatinized under the conditions used and there was no intact starch granules left in the systems. Therefore, the second phase of baking will not be of great importance in terms of setting the structure and texture of the crumb of a product made from partbakaed bread. The role of the second phase of baking will be to a large extent the generation of flavor, crust, and coloration in the bread.     

Effect of different carbohydrases on fresh bread texture and bread staling

The effect of cellulase, xylanase and #-glucanase on the properties of wheat bread and its staling during storage was studied. The presence of the carbohydrases tested led to breads with high specific volume compared to the control. The texture profile analysis was greatly modified in that the firmness of bread crumb was reduced by all the carbohydrases. A kinetic study of the firmness along with the storage by the Avrami equation showed that the presence of carbohydrases produced softer crumbs and also reduced the rate of bread firming, although no great differences were found between enzymes. Since retrogradation of starch is one of most important factors related to bread staling, the modification of the amylopectin retrogradation was measured by scanning calorimetry. Those studies showed that all the carbohydrases decrease the starch retrogradation, and that the xylanases had the greatest effect. The simultaneous analysis of the firming and starch retrogradation results revealed that the anti-staling effect of xylanase might be due to the retardation in the starch retrogradation, while in the case of cellulase and #-glucanase some other mechanism should be implied in their anti-staling action.     

Potato flour as a functional ingredient in bread: evaluation of bread quality and starch characteristics

Potatoes have been added to bread for improvement of texture and moisture retention. The functional quality and starch digestibility in bread containing 5%, 10% or 15% potato flour were evaluated. Farinograph absorption of wheat and potato flour blends ranged from 59.0% to 77.7%. Bread with potato flour had significantly (P < 0.05) lower bread firmness during storage. There was a significant (P < 0.05) decrease in starch molecular weight as the level of potato flour increased. Inclusion of potato flour in these breads significantly (P < 0.05) increased the level of resistant starch (RS), while significantly (P < 0.05) decreasing the estimated glycemic index (eGI). Bread with no potato flour had 5.2% RS and an eGI of 95, while the bread with 15% potato flour had 11.3% RS and an eGI of 87. Overall, the addition of potato flour may reduce dough strength and loaf volume, but it reduced staling and increased resistant starch content of the bread.     

Quality and sensory characteristics of hard red wheat after residential storage for up to 32 y

Samples of hard red wheat packaged for long-term storage, ranging in age from 0 to 32 y, were obtained from donors in residential households. All samples had been stored under nonabusive conditions (7% to 10% moisture, 13 to 27 °C). Selected quality parameters of the wheat (moisture, thiamin, free fatty acids, flour extraction rate, bread loaf volume, and bread firmness) and sensory properties of bread made from the stored wheat (aroma, appearance, texture, flavor, overall liking, acceptance for use as part of the regular diet, and acceptance for use in emergency situations) were evaluated. Free fatty acids increased significantly from 0.897 to 11.8 μmol/g, and flour extraction rate decreased significantly from 76.5% to 69.9% over time. None of the other quality parameters measured (moisture, thiamin, bread loaf volume, and bread firmness) were significantly correlated with wheat storage time. Panelists who frequently or occasionally consume whole wheat bread rated all breads made from the stored wheat with hedonic scores (9-point scale) of at least 6.4 (like slightly to moderately). Consumer ratings of bread texture, flavor, and overall acceptability were negatively correlated with storage time (P < 0.001); however, at least 70% of panelists indicated that they would consume the bread as part of their regular diet even after 32 y of wheat storage, while over 97% would do so in an emergency. These data indicate that wheat maintains nutritional quality and makes acceptable bread when stored up to 32 y at 13 to 27 °C and 7% to 10% moisture. Practical Application: Wheat stored for the purposes of disaster relief has the potential of being stored for extremely long periods of time, which may result in undesirable changes in milling and baking quality. Therefore, we tested wheat that had been stored under residential conditions for up to 32 y to determine its functional quality and consumer acceptability. Our results indicate that wheat of low moisture (7% to 10%) packaged in sealed cans and stored for up to 32 y at or below typical room temperature retains quality and can be made into bread that is well accepted by consumers. Thus, whole wheat has good long-term storage stability and can be recommended for emergency food supplies.     

Physical quality and in vitro starch digestibility of bread as affected by addition of extracted malva nut gum

Malva nut gum (MNG) was extracted by alkaline solution. The previous studies showed that the extract had viscosity and gelling properties as well as inhibited α-amylase activity in starch solution 1.5–2.0 folds higher than that of original malva nut gum. This research was aimed to investigate the α-amylase inhibitory effect of alkaline-extracted MNG in solid food and to determine physical properties of MNG-containing bread. The scanning electron microscopy of in vitro digestibility with α-amylase of MNG-containing breads showed less porosity and more undigested starch granules remained intact with the matrix compared to control. This finding was consistent with the reduction of glucose (33–40%) and maltose (23–39%) levels compared to that of control after α-amylase digestion for 180 min in a dialysis system. The results showed that extracted MNG significantly (p < 0.05) increased loaf volume, and moisture content by 1.5–12%, and 8.2–12.8%, respectively compared to that of control. Addition of extracted MNG in bread formulation significantly reduced moisture loss and firmness of the bread crumb after storage for three days.     

A Fresh Perspective on Staling: The Significance of Starch Recrystallization on the Firming of Bread

ABSTRACT: Storage stability of standard white bread (SWB) and Meal, Ready-to-Eat (MRE) breads were studied in terms of texture firming, amylopectin recrystallization, and water relations. SWB showed a more rapid increase in firmness during storage mainly due to the loss of moisture to the crust and surrounding environment. The MRE, a long shelf-life military bread, firmed much slower due to the moisture loss inhibition (hermetic pouch) and plasticization (by formulation). This work confirmed previous findings that in some cases, firming of a bread can be strongly influenced by factors other than amylopectin crystallization. This is possible through controlling changes in the amorphous domains earlier described from thermomechanical studies.     

Effect of fermentation conditions on bread staling kinetics

The effects of yeast dose, temperature and fermentation time on bread volume, bread density, bread texture (firmness, cohesiveness, resilience, springiness and gumminess) and their change during staling were analysed. Thus, changes in the texture profile (TP) parameters as bread aged were modelled and their initial values and their variation rate were obtained. In white and whole breads, the longer the fermentation time and the higher the yeast dose, the lower the firmness and the firming rate. The fermentation temperature only affected the initial firmness in whole breads. Significant linear correlations were found between bread density and volume (r ² = 0.94 in white bread; r ² = 0.96 in whole bread), between density and the initial firmness (r ² = 0.88 in white bread; r ² = 0.61 in whole bread), and between the first two parameters and the firming rate. Between density and firming rate r ² obtained was 0.72 in white bread and 0.32 in whole bread and between volume and firming rate r ² obtained was 0.58 in white bread and 0.29 in whole bread.     

Effect of the shape of rice starch granules on flour characteristics and gluten‐free bread quality

The effect of three different rice varieties with different starch shapes (Seolgaeng (SG), round starch structure; Samkwang (SK), polygonal starch structure and Boramchan (BRC), polygonal starch structure) on rice flour characteristics and gluten‐free bread baking quality was investigated. Rice flours were produced by dry milling and passed through a 200 mesh sieve. Electron microscopy revealed that the structure of SG grains, with round starch granules, possessed larger void spaces than SK and BRC, composed of polygonal starch granules. For this reason, SG grain had low grain hardness and consequently, it was milled to a fine flour with low damaged starch content. The thermo‐mechanical properties were determined by Mixolab, which revealed that SG was gelatinised rapidly and maintained high viscosity after gelatinisation. These characteristics gave SG flour the ability to build up bread structure without gluten. Specific volume and crumb hardness of gluten‐free rice breads made of SG, SK and BRC flours were 3.37, 3.11 and 2.12 mL g^?1 and 2.61, 2.76 and 6.46 N, respectively. The SG flour with round starch structure is appropriate for making gluten‐free rice breads.     

Impact of thermostable amylases during bread making on wheat bread crumb structure and texture

Thermostable amylases [Bacillus subtilis α-amylase (BSuA) and B. stearothermophilus maltogenic amylase (BStA)] with different modes of action and impacts on firming properties were added during straight-dough bread making. BSuA continuously degraded the starch fraction during bread making. Its action resulted in larger gas cells than in control bread, but did not change initial firmness. In contrast to BSuA, BStA mainly degraded starch at the end of the baking phase and during bread cooling, which caused little if any impact on bread crumb texture. However, it led to higher initial firmness readings than for the control breads. Neither BSuA nor BStA were inactivated during bread making. The results evidence that starch properties have a large impact on bread crumb structure and initial firmness and are highly influenced by the mode of action of the enzyme.     

Bread staling: I.—Experimental study

Starting with a typical baker's dough, a model system was constructed in order to examine whether moisture re-distributed itself between the two principal components, gluten and starch, of crumb during ageing. Separation of the components of dough was achieved by ultra-centrifugation. It was estimated that up to 30% of the moisture associated with the gluten fraction, migrated to the starch during 120 h of storage of the baked system at 25°c. The rate of migration decreased approximately exponentially with time. Moisture from the gluten was also found to migrate to the starch during baking, but at an accelerated rate. The rate of moisture migration in the model system, both at 100 and 25°c, was consistent with a diffusion-controlled process involving migration of the gluten-released moisture to the gluten-starch interface. Experimental results show that staling of bread involves (in addition to the generally accepted retrogradation of the starch) an irreversible modification in the water structure of the gluten, leading to the formation of labile water, which becomes available for absorption by the incompletely gelatinised starch. Since the gluten forms the continuous matrix of the crumb, the modification results in a rigidification or firming process.     

Structure and Dynamics of Wheat Starch in Breads Fortified with Polyphenols and Pectin: an ESEM and Solid-State CP/MAS 13C NMR Spectroscopic Study

Two sets of breads formulated with a 20% difference in water quantity in the absence (control bread), or presence (fortified bread) of high methoxyl pectin (HM) and an apple, kiwifruit, or blackcurrant polyphenol (PP) extract (APE, KPE or BPE) were examined by Environmental Scanning Electron Microscopy (ESEM) and Cross Polarization/Magic Angle Spinning ¹³C NMR Spectroscopy. ESEM revealed that all the bread doughs had similar microstructures, comprising starch granules and yeast cells embedded in a continuous gluten matrix. However, the microstructure of the finished breads differed. NMR studies revealed differences in amylopectin-related crystalline domains and the amylose-related amorphous domains among the breads. All the breads showed V-type or amorphous starch structures by NMR, and the control bread may also contain some A-type starch. Breads formulated with 20% extra water showed a greater degree of starch gelatinization, a smoother crumb microstructure, and a lower amorphous starch content. It is feasible to incorporate PPs and pectin in breads at reasonably high concentrations.     

Effect of baking conditions and storage with crust on the moisture profile,local textural properties and staling kinetics of pan bread

To investigate the impact of baking conditions on staling kinetics and mechanical properties, pan breads were baked at 180 °C/34 min and 220 °C/28.6 min using a ventilated oven and metallic moulds. After baking, bread slices were stored with and without crust at 15 °C in hermetic boxes for 9 days. This investigation provides a textural and physical analysis by examining the Young's modulus, crumb density and crust/crumb ratio during storage. In order to understand the relationship between firmness and moisture content, a moisture profile and a Young's modulus profile were determined during the storage of bread. To fit the staling, a first order model was used. It was found that the kinetics were faster for samples baked with a fast heating rate than for those baked with a slow heating rate. Moreover, the staling rate of bread stored with crust was faster than for bread without crust and the outer crust area staled more rapidly than the centre of the bread slice. These results suggest that the firming of the crumb is related to moisture distribution between the crumb and crust and to the impact of local baking conditions on local firmness.     

Effect of Retrograded Waxy Corn Starch on Bread Staling

Waxy corn starch pastes (10%) were stored at 5 °C for up to 35 days, and the powder specimens of retrograded starches thus obtained were added to wheat flour for bread baking at a level of 5%. The effect of retrograded starch on the staling of bread was determined. The loaf which contained retrograded waxy corn starch, which was prepared by storing the 10% paste at 5 °C for 7 days, showed an increase in specific volume and the results of the sensory evaluation showed that it was very acceptable. During the storage of bread, the increase in firmness and decrease in degree of gelatinization were suppressed by adding retrograded waxy corn starch. The moisture content of bread crumbs did not relate to firmness. Added retrograded waxy corn starch decreased the final viscosity of flour. The crystalline region of retrograded waxy corn starch used for bread baking included longer chains from amylopectin which in raw starch occurred in the amorphous region.