多孔钛支架表面羟基磷灰石的仿生生长

以纯钛粉为原料,采用选区激光烧结(SLS)技术制备不同孔隙率仿生人工骨试样。测试烧结试样表面抗压强度,将试样表面处理后,在4倍模拟体液(SBF)中浸泡,利用X射线衍射、扫描电子显微镜和能谱分析表面涂层的物相组成,观察多孔试样的表面、纵切面及孔内涂层形貌,计算表面涂层的钙磷比。讨论了激光扫描速率和扫描间距对试样孔隙率的影响。结果表明:SLS可以获得内部连通微孔结构的试样。经过4倍模拟体液中浸泡8 d,在2组试样外表面及孔内均产生类骨磷灰石涂层,实现了HA钙磷涂层的三维生长。孔隙率较高的试样抗压强度为117 MPa,其表面诱导羟基磷灰石沉积的能力更强,且表面涂层的钙磷比与自然骨更接近,涂层的综合性能更好。     

镁合金表面介孔45S5生物玻璃陶瓷涂层的制备及体外降解性能

以三嵌段共聚物F127为模板剂,采用溶胶--凝胶法在AZ31镁合金表面制备了介孔45S5生物玻璃陶瓷涂层。通过扫描电子显微镜和比表面积测试等方法表征了涂层的表面形貌和介孔结构,探讨了F127在介孔结构形成中的作用机理以及介孔对涂层性能的影响,并通过浸泡实验研究了镁合金及其涂层在模拟体液(SBF)中的降解行为。结果表明:制得的涂层表面均匀、无裂纹,与基体形成良好的界面结合。在模拟体液中,该涂层能够显著地降低镁合金基体的腐蚀速率和诱导羟基磷灰石的沉积,有效地改善镁合金的耐蚀性和生物活性。     

电化学沉积制备多孔羟基磷灰石泡沫复合材料

以多孔聚氨酯泡沫为基体,经过预处理、电化学沉积等工艺制备了具有三维多孔网状结构的、高空隙率的羟基磷灰石泡沫复合材料,将羟基磷灰石涂层浸泡在模拟体液SBF中进行浸泡实验,通过扫描电子显微镜(SEM)、X射线衍射(XRD)和红外分析仪(FTIR)等技术对羟基磷灰石涂层进行了表征。实验结果表明:在合适的条件下可得到纯羟基磷灰石涂层;随着温度的升高,晶体端面边长和长度逐渐增大;涂层在模拟体液SBF中浸泡24h后,涂层表面生成了很多球状磷灰石颗粒相互堆积,磷灰石颗粒尺寸明显增大。     

富含钙磷的多孔氧化钛膜及其生物活化机理

在不同电压下,钛经微弧氧化在表面形成富含钙磷的多孔氧化钛膜。通过模拟体液浸泡实验检测磷灰石的形成以确定样品的生物活性。实验结果表明：不同电压制备的微弧氧化样品在模拟体液浸泡后,只有400 V和450 V的样品表面生成磷灰石层,说明高电压制备的样品具有生物活性;而低电压制备的微弧氧化样品在模拟体液中浸泡长达50 d仍未见到任何物质沉积,表明其不具有生物活性。分析认为,粗糙多孔的表面虽有利于磷灰石的成核,但高电压下出现的CaTiO_3相及其水解吸引钙、磷沉积才是磷灰石形成的主要原因。     

医用Ti合金表面生物玻璃涂层的制备与研究

在医用Ti合金表面涂覆一层生物玻璃涂层可阻止金属离子的溶出并且提高其生物活性。本文采用溶胶-凝胶法在Ti合金基体上制备了SiO2-CaO-MgO-P2O5系生物玻璃涂层。利用差示量热扫描仪(DSC)、扫描电镜(SEM)、拉伸试验和模拟体液(SBF)浸泡等手段系统研究了涂层的表面形貌、粘附性能及生物活性。结果表明:热处理温度为800℃时涂层与基体间的粘附强度最大,涂层越薄涂层与基体间的粘附强度越大;在模拟体液中浸泡30天后,材料表面生成了大量磷灰石。用溶胶-凝胶法可在Ti合金基体上制备出SiO2-CaO-MgO-P2O5系生物活性高的生物玻璃涂层。     

溶胶-凝胶法在医用Ti合金表面制备SiO2-CaO-MgO-P2O5系生物玻璃涂层

在医用Ti合金表面涂覆一层生物玻璃涂层可阻止金属离子的溶出并且提高其生物活性。本文采用溶胶-凝胶法在Ti合金基体上制备了Si02-CaO-MgO-P2O5系生物玻璃涂层。利用差示量热扫描仪（DSC）、扫描电镜（SEM）、拉伸试验和模拟体液（SBF）浸泡等手段系统研究了涂层的表面形貌，粘附性能及生物活性。结果表明：热处理温度为800℃时涂层与基体间的粘附强度最大，涂层越薄涂层与基体问的粘附强度越大；在模拟体液中浸泡30天后，材料表面生成了大量磷灰石。用溶胶-凝胶法可在Ti合金基体上制备出SiO2-CaO-MgO-P2O5系生物活性高的生物玻璃涂层。     

基体表面状态对聚乙烯涂层结合强度的影响

利用砂纸打磨、酸冼、磷化、喷砂、KH-560硅烷处理等不同表面预处理工艺对Q235钢基体进行预处理。并在不同表面状态的钢基体上制备聚乙烯涂层，研究了不同预处理工艺对聚乙烯涂层结合强度的影响。结果表明：传统表面处理工艺提高涂层结合强度有限，而KH-560硅烷处理可以显著提高涂层结合强度，较用传统的砂纸打磨（60^#）、酸冼、磷化、喷砂处理工艺分别提高了40．3％、46％、17．6％和13．2％，而涂层的破断形式也有别于传统的处理方法，为内聚断裂；“喷砂＋KH-560”预处理法可以获得最大的涂层结合强度。     

超声辅助微弧氧化钛合金钙磷涂层生长机制研究

采用超声辅助微弧氧化复合工艺在钛合金表面制备了钙磷生物涂层。采用扫描电镜和电子能谱仪测试了涂层表面形貌和元素组成,分析了超声辅助微弧放电特性,建立了MAO系统等效电路,提出了复合工艺所制备涂层的Ti O2相氧化机制及钙磷相合成机制。结果表明:复合工艺提前了微弧放电时间,降低了起弧电压,增加了有效微弧放电时间;钙离子主要通过电源脉间等效电熔放电和超声作用提高电泳活性并吸附于阳极,并与磷酸根离子反应生成钙磷生物相;配置工作液时要求钙、磷应有较大比值,且工作液中钙离子和磷酸根离子浓度应增大。研究对超声辅助微弧氧化复合工艺制备高性能钛合金生物涂层具有指导意义。     

碱处理法制备钛合金表面羟基磷灰石涂层

采用碱处理法制备钛基羟基磷灰石涂层,考察了碱液处理中有关钛合金表面活化参数对其诱导羟基磷灰石沉积速度的影响,采用X射线衍射和扫描电镜对样品的化学组成、结构和性能进行了表征,确定了钛合金表面活化处理的最优参数.结果表明,钛基体经10 mol/L氢氧化钠,饱和硝酸钙预钙化处理,模拟体液中培养后,羟基磷灰石沉积速度快,14 d就可形成致密﹑均匀﹑裂纹少的涂层;碱液处理后饱和硝酸钙溶液预钙化可得到片状的羟基磷灰石生物矿化层;且钛基体在600 ℃的热处理是HAP涂层沉积的重要条件之一.与相关研究相比较,该方法的优点在于可在形状复杂的植入体上形成均匀的涂层,工艺简单,并且涂层与基体结合牢固.     

三元硼化物陶瓷涂层的制备及其力学性能研究

笔者采用的是在Q235钢基体表面用固相反应法制备三元硼化物陶瓷涂层,因为固相反应法制备陶瓷消耗的能源少、污染小、工艺简单,相对传统的制备工艺所需成本较低,所以研究固相反应型三元硼化物陶瓷涂层有很高的科学价值和实用价值。笔者采用Fe-B、Mo、Fe、Al、Cr为陶瓷骨料,使用无机粘结剂磷酸二氢铝作为陶瓷涂层的粘结剂来制备三元硼化物陶瓷涂层,对这种制备陶瓷涂层的工艺做基础性的研究。研究主要有:陶瓷涂层配比研究,陶瓷骨料配比,陶瓷骨料与磷酸二氢铝粘结剂最佳配比;固相反应法制备三元硼化物陶瓷涂层工艺:Q235钢基体表面预处理,固化温度,固化工艺等;涂层结构与性能研究:对涂层的致密性、显微组织、相组成、涂层与基体的结合强度、涂层抗热震性能、涂层的耐磨性进行了研究。     

Bioactive Calcium Phosphate Coating on Sodium Hydroxide-Pretreated Titanium Substrate by Electrodeposition

This study examined the characteristics of calcium phosphate coatings deposited on a NaOH-pretreated titanium substrate by electrodeposition in a modified simulated body fluid (SBF) immediately after electrodeposition as well as after the coatings had been immersed in the SBF for 5 d in order to determine the effects of a NaOH pretreatment on the bioactive coating prior to electrodeposition. The results showed that a dense and uniform coating that consisted of brushite and hydroxyapatite had formed on the NaOH-pretreated titanium substrate by electrodeposition. This coating had transformed to a bonelike apatite during immersion in the SBF. This was attributed to the increased surface area of the modified titanium formed after the NaOH treatment as well as the Na⁺ ions released from that surface. Therefore, a NaOH pretreatment is recommended as an effective method for preparing a bioactive calcium phosphate coating by electrodeposition.     

以葡萄糖为造孔剂制备多孔羟基磷灰石涂层

采用电泳沉积方法在钛基材表面制得羟基磷灰石(hydroxyapatite,HA)/葡萄糖复合涂层,经烧结处理得到多孔HA涂层。采用红外光谱仪、扫描电镜、X射线衍射和热重分析表征了涂层的组成、表面形貌、物相组成及热稳定性,黏结-拉伸实验测定涂层与基体的结合强度,人体模拟体液(simulated body fluid,SBF)浸泡测定涂层的生物亲合性。结果表明:经700℃烧结处理,复合涂层中的葡萄糖微粒热分解得到多孔HA涂层,孔径为2～20μm,涂层与基体的结合强度可达17.6MPa;在1.5倍SBF(各离子浓度为SBF的1.5倍)中浸泡5d后,多孔HA涂层表面碳磷灰石化,呈现良好的生物亲合性。     

医用钛合金微弧氧化膜的制备及其生物相容性研究

利用微弧氧化技术在Ti合金表面制备了医用羟基磷灰石(HA)膜,研究了HA膜在模拟体液中的生物相容性,通过SEM观察了HA膜在模拟体液中浸泡不同时间的表面形貌,并利用EDs测试了HA膜浸泡前后的Ca、P原子分数.结果表明,HA膜在模拟体液中浸泡后,体液的pH变化不大,而经过溶解-重结晶,新生成的HA晶粒发育更完整,更利于...     

多孔双相钙磷钛合金微弧氧化膜层的制备及生物相容性

为克服钛合金生物膜层单一相的缺陷,以Ti6A14V合金为基体,用微弧氧化法制得具有双相钙磷复合陶瓷膜层(BCP)的钛合金器件.通过控制工作液成分制得由不同比例的β-磷酸三钙(β-TCP)和羟基磷灰石(HA)组成的多孔性复合膜层.研究了电源占空比对BCP膜孔隙率和孔径大小的影响.采用能谱仪和X射线衍射仪分析了BCP膜层的...     

Surface Characterization and Biocompatibility of Selenium‐Doped Hydroxyapatite Coating on Titanium Alloy

Selenium‐doped hydroxyapatite (HA) was biomimetically coated on Ti6Al4V plates with the aim of combining the anticancer and antibacterial properties of selenium with the biocompatibility and bioactivity of HA. For the coating process, the composition of 1.5 × SBF (solution with ion concentrations at 1.5 times that of simulated body fluid, SBF) was modified to include 0.15 mM selenate (SeO₄^2?) ion. The selenium‐doped HA coating was characterized by several methods, such as scanning electron microscopy, X‐ray diffraction, and Fourier transform infrared spectroscopy. The cytotoxicity of selenium on osteoblast and osteosarcoma cells was determined. The coating was shown to inhibit the growth of Staphylococcus epidermidis.     

Biomimetic apatite deposited on microarc oxidized anatase-based ceramic coating

Biomimetic apatite was formed on a microarc oxidized (MAO) anatase-based coating containing Ca and P in a simulated body fluid (SBF). At the process of the SBF immersion (0–96 h), the Ca and P of the MAO coating dissolve into the SBF, increasing the supersaturation degree near the surface of the MAO coating, which could promote the formation and growth of apatite. After SBF immersion for 7 days, the surface of the MAO coating was modified slightly. The entire surface immersed for 14 days was covered by an apatite coating. The apatite possesses carbonated structure, controllable crystallinity and pore networks. The results indicate that the MAO coating formed in an electrolyte containing phosphate and EDTA–Ca chelate complex possesses good apatite-forming ability.     

AZ91D镁合金化学镀镍前处理工艺研究

对AZ 91D镁合金碱性化学镀镍的前处理工艺进行研究,得到了镁合金一步磷化的前处理工艺,确定了AZ 91D镁合金磷化液的组成及工艺条件,经一步磷化前处理后即可进行化学镀镍.采用扫描电镜(SEM)、能谱成分分析(EDS)对磷化后的试片的微观形貌和组成成分进行了分析,并测定了AZ 91D镁合金及其化学镀镍后的Tafel曲线...     

Hydroxyapatite Coating on a Collagen Membrane by a Biomimetic Method

The coating of a carbonate-containing hydroxyapatite (HAp) on a nonbioactive collagen membrane via a biomimetic method has been investigated. The collagen membranes were soaked in a simulated body fluid (SBF) solution with and without citric acid, and carbonate-containing HAp formed only in the SBF solution that contained citric acid. The results were explained in terms of the strong chelation ability of citric acid with the calcium ion. Practical application may involve the inclusion of citric acid in the SBF solution to promote the formation of HAp on previously nonbioactive collagen membranes.     

两步电化学法制备羟基磷灰石/氧化铝复合生物涂层的研究

研究旨在开发一种可应用于医用金属表面生物学改性的复合生物陶瓷涂层。通过先阳极氧化、再电沉积的两步电化学方法成功制备了羟基磷灰石(hydroxyapatite,HA)／Al2O3复合生物涂层。利用扫描电子显微镜(SEM)研究了阳极氧化Al2O3(anodic aluminum oxide,AAO)膜的表面形貌与HA／Al2O3复合涂层的表面及截面形貌结构;用X射线衍射仪(XRD)、Fourier变换红外光谱仪(FT-IR)与能谱仪(EDS)表征了复合涂层的物相组成;用等离子原子发射光谱仪(ICP-AES)和粘接拉伸试验分别测定涂层在模拟体液(SBF)中的体外行为和浸渍后涂层间的结合强度,结果表明：所制备的HA含有少量碳酸根,在SBF中呈现优良的稳定性并能诱导新的磷灰石层的形成;HA底部嵌入AAO膜的孔洞中形成互锁界面,经模拟体液处理后两者之间结合强度为3．2MPa。     

Preparation and bioactivity of apatite coating on Ti6Al4V alloy by microwave assisted aqueous chemical method

To improve the bioactivity of titanium and its alloys, dense and uniform apatite coatings were prepared on Ti6Al4V titanium substrates using microwave assisted aqueous chemical method. The influence of the pretreatment to the titanium substrates and the Ca/P molar ratio of the microwave solution on the coating deposition and morphology, as well as the bioactivity of the coated samples were studied. Results showed that during the microwave process, alkali treatment followed by heat treatment to the titanium substrates would promote the rapid deposition of hydroxyapatite to form coating. And the morphologies of the apatite coatings could be adjusted by the Ca/P molar ratio of the microwave solution. After immersion test in simulated body fluid (SBF), the coated titanium alloy exhibits a good bioactivity by inducing the formation of apatite depositions.