Kinetic study on simultaneous interpenetrating polymer network formation of epoxy resin and unsaturated polyester

Simultaneous interpenetrating polymer networks (SIN) based on diglycidyl ether of bisphenol-A (DGEBA) and unsaturated polyester (UP) in weight ratios of 100/0, 50/50, and 0/100 were blended and cured simultaneously by using cumene hydroperoxide (CHP) and m-xylenediamine (MXDA) as curing agents. A kinetic study during SIN formation was carried out at 43, 53, 58, and 64°C. Concentration changes for both epoxide and C?C bond were monitored with Fourier transform infrared (FTIR). Rate expressions for epoxide polymerization were established with model reactions for phenyl glycidyl ether (PGE) and benzylamine in dichloroethane containing benzyl alcohol. Experimental results revealed that a lower cure rate constant for the C?C bond during SIN formation was found, compared with pure UP network formation. A model of network interlock is proposed to account for this phenomenon. During simultaneous cure of DGEBA and UP, the network interlock should provide a sterically hindered environment, which subsequently retards cure rate for UP. On the other hand, epoxide cure during SIN formation indicates higher rate constants for both uncatalyzed and catalyzed reactions, compared with those of pure DGEBA cure. Presumably the catalytic effect of hydroxyl end groups in UP overcomes the effect of network interlock. Kinetic parameters were calculated and are discussed. © 1995 John Wiley & Sons, Inc.     

Toughened interpenetrating polymer network materials based on unsaturated polyester and epoxy

Simultaneous interpenetrating polymer networks (IPNs) based on epoxy (diglycidyl ether of bisphenol A) and unsaturated polyester (UP) were prepared by using m‐xylenediamine and benzoyl peroxide as curing agents. A single glass transition temperature for each IPN was observed with differential scanning calorimetry, which suggests good compatibility of epoxy and UP. This compatibility was further confirmed by the single damping peak of the rheometric dynamic spectroscopy. Curing behaviors were studied with dynamic differential scanning calorimetry, and the curing rates were measured with a Brookfield RTV viscometer. It was noted that an interlock between the two growing networks did exist and led to a retarded viscosity increase. However, the hydroxyl end groups in UP catalyzed the curing reaction of epoxy; in some IPNs where the hydroxyl concentration was high enough, such catalytic effect predominated the network interlock effect, leading to fast viscosity increases. In addition, the entanglement of the two interlocked networks played an important role in cracking energy absorption and reflected in a toughness improvement. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 585–592, 1999     

Studies on castor oil–based polyurethane/polyacrylonitrile interpenetrating polymer network for toughening of unsaturated polyester resin

Tricomponent interpenetrating polymer network (IPN) systems involving castor oil, toluenediisocyanate (TDI), acrylonitrile (AN), ethylene glycol diacrylate (EGDA), and general‐purpose unsaturated polyester resin (GPR) were prepared with various compositions. The structures of the IPNs at various stages were confirmed using FTIR. The thermal stability of the IPNs was studied using TGA, which indicated that the polyurethane/polyacrylonitrile/GPR (PU/PAN/GPR) IPN underwent single‐stage decomposition, showing perfect compatibility at the IPN composition of 10 : 90 (PU/PAN : GPR). The mechanical properties such as tensile, flexural, impact, and hardness for the IPNs with various compositions were determined. It was found that the tensile strength of the GPR matrix was decreased and flexural and impact strengths were increased upon incorporating PU/PAN networks. The swelling properties in water and toluene were also studied. The morphology of the IPNs was studied using SEM. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 817–829, 2004     

Chemorheology on simultaneous IPN formation of epoxy resin and unsaturated polyester

Study of the simultaneous interpenetrating polymer network (IPN) between diglycidyl ether of bisphenol-A (DGEBA) and unsaturated polyester (UP) was carried out at ambient temperature. Fourier transform infrared (FTIR) spectroscopy was employed to investigate the intermolecular H-bonding and functional group changes. Viscosity changes due to H-bonding and crosslinking were examined with a Brookfield viscometer. Gelation time was measured by a Techne gelation timer. Complexation between Co(II) (the promoter for UP cure) and diamine (the curing agent for DGEBA) was detected with UV-visible spectrometer. Experimental evidence revealed that intermolecular interactions were observed in systems such as DGEBA/UP, DGEBA/diamine, Co(II)/diamine, DGEBA/uncured UP, and UP/uncured DGEBA. All such interactions had measurable effects on the curing behaviors for both networks, as were indicated by the viscosity changes and gelation time. The IPNs thus obtained were further characterized with rheometric dynamic spectroscopy (RDS) and differential scanning calorimetry (DSC). Partial compatibility between UP and DGEBA networks was evidenced from a main damping peak with a shoulder near glass transition temperature (T_g) for lower UP content; while at higher UP content, only a main damping peak near T_g was observed. DSC revealed a broad glass transition for all IPNs. The resultant IPN materials were all transparent. © 1992 John Wiley & Sons, Inc.     

Curing behavior and network formation of cyanate ester resin/polyethylene glycol

The mechanism and kinetics of the curing reaction of cyanate ester (CE) resin modified with polyethylene glycol were investigated by means of differential scanning calorimetry (DSC) and Fourier‐transform infrared spectroscopy (FTIR). The relationship of heat flow versus conversion rate was used to evaluate the effects of polyethylene glycol (PEG) on the curing reaction of CE. DSC results showed that the addition of PEG decreased the curing temperature of CE effectively when its content was less than 20 wt %. The curing behavior of CE/PEG still complies with the self‐catalytic kinetic model proposed by Kamal. The effects of PEG content on the kinetics parameters and conversion rate of the curing reaction were discussed. FTIR results indicated that the –OH groups in PEG participated in the polymeric reaction of CE and formed –O–C (=NH) –O– structure through block copolymerization, which extended the chain length between triazine rings and reduced the density of triazine rings. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41841.     

不饱和聚酯树脂固化动力学研究进展

介绍了不饱和聚酯树脂(UPR)固化反应动力学的n级反应模型和自催化模型,指前因子(A)和表观活化能(E)的求解方法:Kissinger法,Ozawa法和Friedman法以及由Crane方程或形状指数Si求解反应级数(n)的方法,综述了目前国内外DSC法研究UPR固化动力学的进展。     

Comparative study by DSC and FTIR techniques of an unsaturated polyester resin cured at different temperatures

The polymerization of a commercial polyester resin was investigated by differential scanning calorimetry (DSC). The conversion profiles were obtained in the temperature range 60–80°C. The autocatalytic model satisfactorily describes the experimental data. Fourier transform infrared spectroscopy (FTIR) measurements were also made in order to obtain both the styrene and polyester unsaturations conversions, which were compared to the overall conversion obtained by DSC. Overall conversion measured by DSC lies between styrene and polyester C=C bond conversion obtained by FTIR. © 1998 SCI.     

Application of azodiisobutyronitrile and azobisisoheptonitrile in low‐density unsaturated polyester resin manufacturing

Low‐density unsaturated polyester resin (LDUPR) is an extended application of unsaturated polyester resin (UPR) material. In this study, azodiisobutyronitrile (AIBN) and azobisisoheptonitrile (ABVN) were presented as composite foaming agents and as initiators in LDUPR manufacturing. On the basis of the kinetics of AIBN and ABVN, their optimum half‐lives (t_1/2's) for LDUPR were both 1.0 h. In this study, the mass ratio of AIBN and ABVN was chosen at 7:3, and the preferred amount of the composite foaming agent was 2 wt % resin. They were treated at a molding temperature of 78.7 ± 1.0°C. The obtained LDUPR had an apparent density of 0.37 ± 0.01 g/cm³ and a specific compression strength of 35.58 ± 1.50 MPa·g^?1·cm^?3; it approached the highest specific compression strength value of rigid polyurethane foam (28–35 MPa g^?1 cm^?3). A dual‐initiation and dual‐foaming mechanism based on the dual‐exothermic decomposition properties of the composite foaming agent was proposed with the support of the differential scanning calorimetry and scanning electron microscopy results. In the first stage, ABVN decomposed, released bubble nuclei, and initiated UPR cross‐polymerization. The bubble nuclei spread in the resin glue and grew. In the second stage, the gas in resin glue was enriched by the AIBN decomposition. The gelation time of the resin glue was influenced by AIBN and delayed. With the curing of resin, more bubbles grew up, took shape, and were retained in the UPR matrix. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40238.     

Quasi‐isothermal DSC testing of epoxy adhesives using initial fast heating rates

Three major factors decrease the accuracy of the cure measurement in standard‐isothermal testing using differential scanning calorimetry (DSC). First, cure occurs during the heating step. Second, data are lost during the stabilization period between the dynamic and isothermal step. Third, the baseline selection requires a modification to the protocol. An alternative, which is explored in this study, is the use of fast ramps, which decrease the heating time, but this has been avoided due to overshoot that occurs between the dynamic and isothermal step, which is troublesome for systems with autocatalytic kinetics. By mitigating these factors, a quasi‐isothermal protocol was developed. Therefore, more complete cure kinetics were captured with the implementation of fast DSC to decrease the ramp time and through the optimization of furnace parameters to decrease stabilization time and temperature overshoot. The data suggested this quasi‐isothermal analysis more accurately measured the isothermal curing kinetics of a commercial epoxy adhesive at 110, 115, and 120 °C for fast ramps of 175, 350, and 500 K/min compared to the traditional ramp of 5 K/min. The enthalpy spike at the dynamic to isothermal transition remains an issue; however, an empirical shift can be used to compensate for the enthalpy signal lag. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45425.     

Synthesis and mechanical properties of leather–epoxy interpenetrating polymer networks

Leather–epoxy interpenetrating polymer networks (IPNs) were synthesized; these IPNs have an approximate epoxy concentration of 25 wt %. The flexural and tensile moduli of the IPNs prepared are equivalent to those of the epoxy resin. The Izod impact energy and fracture toughness measured for the IPNs, however, exceed those attained by the epoxy resin alone by at least a factor of 4. The glass transition of leather–epoxy IPNs occurs over a wide temperature range, thus indicating that the IPN is an intimate admixture of the epoxy resin throughout the collagen matrix of the hide. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1224–1232, 2000     

Mechanical properties of blocked polyurethane/epoxy interpenetrating polymer networks

The mechanical properties of blocked polyurethane(PU)/epoxy interpenetrating polymer networks (IPNs) were studied by means of their static and damping properties. The studies of static mechanical properties of IPNs are based on tensile properties, flexural properties, hardness, and impact method. Results show that the tensile strength, flexural strength, tensile modulus, flexural modulus, and hardness of IPNs decreased with increase in blocked PU content. The impact strength of IPNs increased with increase in blocked PU content. It shows that the tensile strength, flexural strength, tensile modulus, and flexural modulus of IPNs increased with filler (CaCO₃) content to a maximum value at 5, 10, 20, and 25 phr, respectively, and then decreased. The higher the filler content, the greater the hardness of IPNs and the lower the notched Izod impact strength of IPNs. The glass transition temperatures (T_g) of IPNs were shifted inwardly compared with those of blocked PU and epoxy, which indicated that the blocked PU/epoxy IPNs showed excellent compatibility. Meanwhile, the T_g was shifted to a higher temperature with increasing filler (CaCO₃) content. The dynamic storage modulus (E′) of IPNs increased with increase in epoxy and filler content. The higher the blocked PU content, the greater the swelling ratio of IPNs and the lower the density of IPNs. The higher the filler (CaCO₃) content, the greater the density of IPNs, and the lower the swelling ratio of IPNs. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1826–1832, 2006     

聚氨酯/乙烯基树脂互穿聚合物网络的研究进展

综述了聚氨酯/乙烯基树脂互穿聚合物网络（PU/VER IPNs）中两组分的聚合机理;重点讨论了分步IPNs、同步IPNs和胶乳IPNs的制备方法及其研究进展;介绍了PU/VER IPNs合成动力学的研究方法,包括化学滴定法、差示扫描量热法和傅立叶变换红外光谱法。     

Effect of succinic acid on the shrinkage of unsaturated polyester resin

Succinic acid was presented as a small molecule low shrinkage additive (LSA) in unsaturated polyester resin (UPR). The effects of succinic acid on the volume shrinkage and the flexural strength of UPR cured at 80 ± 1°C were investigated and compared with those of macromolecule LSAs, including polyvinyl acetate (PVAc), polymethyl methacrylate (PMMA), and polystyrene (PS). The results indicated that the volume shrinkage of succinic acid/UPR specimen was significantly lower than those of specimens with macromolecule LSAs. The flexural strength of succinic acid/UPR specimen was improved. The optimal time of pre‐esterification between succinic acid and the excess dihydric alcohol in UPR was 3.0 h, and the optimal addition of succinic acid was 20 g per 100 g UPR. Compared with 2,2‐dimethyl malonic acid we put forward before, succinic acid was a cheaper and more commercial LSA, which obviously accelerated the pre‐esterification process and presented excellent antishrinkage effect. DSC showed that with the addition of succinic acid, the polymerization of UPR was distinctive. The two‐stage polymerization of UPR glue including the cross‐polymerization of UPR and the homopolymerization of polyester was changed to a one‐stage polymerization with lower exotherm and slower polymerization rate, which was optimal for UPR. FTIR and high resolution magic angle spinning nuclear magnetic resonance (HR/MAS NMR) were applied for the quantitative characterization of pre‐esterification caused by succinic acid. Succinic acid performed better effects on the polymerization of UPR as compared to previous LSAs, and finally the homogeneous micro‐structure of cured succinic acid/UPR formed and was demonstrated by SEM. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41276.     

Method for time–temperature–transformation diagrams using DSC data: Linseed aliphatic epoxy resin

A novel method to generate time–temperature–transformation (TTT) diagrams from Differential Scanning Calorimetry (DSC) data is presented. The methodology starts with dynamical DSC information to obtain the total transformation heat, followed by an isothermal‐dynamic temperature ramp that allows the inclusion of diffusion‐controlled reaction kinetic. The cure kinetics is modeled using an auto‐catalytic Kamal–Sourour model, complemented with a Kissinger model that allows the direct prediction of one energy of activation, DiBenedetto's equation for the glass transition temperature as a function of the cure degree and adjusted reaction constants to include diffusion mechanisms. The methodology uses a nonlinear least‐squares regression method following J.P. Hernández‐Ortiz and T.A. Osswald's methodology (J. Polym. Eng. 2004, 25, 23). A typical linseed epoxy resin (EP) presents two different kinetics control mechanisms, thereby providing a good model to validate the proposed experimental and theoretical method. TTT diagrams for EPs at two different accelerator concentrations are calculated from direct integration of the kinetic model. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40566.     

Curing kinetics study of an epoxy resin system for T800 carbon fiber filament wound composites by dynamic and isothermal DSC

Curing kinetics of DGEAC/DDM/DETDA/DGEB epoxy resin system was studied using dynamic and isothermal differential scanning calorimetry (DSC) for the preparation of T800 carbon fiber filament wound composites. In dynamic experiment, four kinds of epoxy resin systems were studied. Curing characteristics, such as curing range and curing temperatures of the epoxy resin system with mixed hardeners (DGEAC/DDM/DETDA), were found lying within those of the two epoxy resin systems with a single hardener (DGEAC/DDM, DGEAC/DETDA). The addition of reactive diluter (DGEB) caused increase in curing range and exothermic heat. In addition, the activation energies calculated by the isoconversional method of all four resin systems decreased to the minimum value in the early stage due to the autocatalytic role of hydroxyl groups in the curing reaction and then increased due to the increased viscosity and crosslink of epoxy systems. The addition of reactive diluter led to the decrease in activation energies on the initial stage (conversion = 0.1–0.3). In isothermal experiment, a series of isothermal DSC runs provided information about the curing kinetics of the DGEAC/DDM/DETDA/DGEB system over a wide temperature range. The results showed that the isothermal kinetic reaction of the epoxy resin followed an autocatalytic kinetic mechanism. The autocatalytic kinetic expression chosen in this work was suitable to analyze the curing kinetics of this system. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

混合大二醇基聚氨酯弹性体/环氧树脂互穿网络聚合物的研究

以α,ω-双(γ-羟丙基)聚二甲基硅氧烷(BHPDMS)和聚氧四甲基二醇(PHMO)混合大二醇作为软链段,首先通过两步溶液聚合法合成了-NCO封端的混合大二醇基聚氨酯(PU)弹性体预聚物(PUT);然后以PUT和环氧树脂(EP)预聚物为原料、1,3-双(γ-氨丙基)-1,1,3,3-四甲基二硅氧烷(BATS)为交联剂,采用同步溶液聚合法合成了PUT/EP互穿聚合物网络(PUT/EP I PN)。使用傅里叶红外光谱(FT-I R)法、动力学分析(DMA)法和扫描电子显微镜(SEM)法,对PUT和PUT/EP I PN进行分析和表征,并对其力学性能和表面疏水性进行测试。实验结果表明,PUT/EP I PN中不存在宏观相分离状态,仅发生微观相分离状态;当PUT/EP I PN中w(PUT)=50%时,PUT/EP I PN具有优异的综合力学性能和表面疏水性。     

Effects of resin chemistry on redox polymerization of unsaturated polyester resins

Unsaturated polyester resins are the most widely used thermoset resins in the composite industry. In this study, three well‐defined unsaturated polyester resins were used. These resins have similar number‐average molecular weights, and they have different numbers of C?C bonds per molecule. The reaction kinetics of unsaturated polyester resins was studied using a differential scanning calorimeter (DSC) and a Fourier transform infrared (FTIR) spectrometer. The glass transition temperature of the isothermally cured resin was also measured. Trapped radicals were observed in the cured polyester resin from electron spin resonance (ESR) spectroscopy. Considering the diffusion‐limitation effect, a simple kinetic model was developed to simulate the reaction rate and conversion profiles of polyester vinylene and styrene vinyl groups, as well as the total reaction rate and conversion. Experimental results from DSC and FTIR measurements compare favorably with the model prediction. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 211–227, 2002; DOI 10.1002/app.10317     

Characteristics of medical polymer based on an epoxy resin system—Curing reaction characteristics of biphenol epoxy monomer with phenolic functional hardeners

The reaction kinetics of a biphenyl epoxy/polyol system was characterized by an isoconversional mode under dynamic conditions using differential scanning calorimetry (DSC) measurements. The results showed that the curing of epoxy resins involves different reaction stages and the values of activation energy is dependent on the degree of conversion. At the initial stage of cure, the phenol hydroxyl‐epoxy reaction is predominant, then the hydroxyl group generated during curing can catalyze the reaction. The results were supported by the isothermal experiments. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1495–1503, 2001     

非等温DSC法研究环氧树脂固化反应动力学过程

采用非等温DSC(差示扫描量热)法研究了环氧树脂(EP)体系的固化过程,并采用Kissinger方程、Crane方程和T-β(温度-升温速率)外推法计算出该EP体系固化反应的动力学参数和固化温度。研究结果表明:当m(EP)∶m(填料)∶m(固化剂)∶m(促进剂)=100∶30∶90∶0.4时,EP体系固化反应的表观活化能为78.90 kJ/mol、指前因子为2.58×109min-1和反应级数为0.914,其最佳固化条件为"从室温升温至92℃(开始凝胶)→继续升温至140℃(恒温固化)→最后升温至169℃(进行后固化处理)"。     

Damping properties of interpenetrating polymer networks of polyurethane‐modified epoxy and polyurethanes

Interpenetrating polymer networks (IPNs) were prepared from polyurethane (PU)‐modified epoxy with different molecular weight of polyol and polyurethanes based on the mixture of polydiol and polytriol by a one‐shot method. Two types of PU‐modified epoxy: PU‐crosslinked epoxy and PU‐dangled epoxy were synthesized, and the effects of the different molecular weights of polyol in the PU‐modified epoxy/PU IPNs on the dynamic mechanical properties, morphology, and damping behavior were investigated. The results show that the damping ability is enhanced through the introduction of PU‐modified epoxy into the PU matrix to form the IPN structure. As the molecular weight of polyol in PU‐modified epoxy increases, the loss area (LA) of the two types of the IPNs increases. PU‐dangled epoxy/PU IPNs exhibit much higher damping property than that of the PU‐crosslinked epoxy/PU IPNs with 20 wt % of PU‐crosslinked epoxy. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 328–335, 1999