Thermal behavior of poly(ether ketone ketone)/thermoplastic polyimide blends

The phase behavior and crystallization of poly(ether ketone ketone)/polyimide blends was investigated by differential scanning calorimetry and dynamic mechanical analysis, and chemical interactions in the blends were probed by Fourier‐transform infrared spectroscopy. Amorphous blends were miscible over the entire range of composition, although mixing was most favorable at higher thermoplastic polyimide concentrations. Blending suppressed crystallization, especially of the minor component, but crystallization of both components, however, did occur in most of the blends. While blends quenched from the melt exhibited only a single amorphous phase, melt crystallized blends appeared to possess two amorphous phases with different compositions. Shifts in the vibration frequencies of the carbonyl and imide bonds were inconsistent with the development of strong, specific intermolecular interactions, but may be explained by a disruption of the packing of the two homopolymers by nature of the mixing. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1227–1235, 2004     

Preparation of novel heterogeneous cation‐permeable membranes from blends of sulfonated poly(phenylene sulfide) and poly(ether sulfone)

Novel heterogeneous cation‐exchange membranes using poly (ether sulfone)(PES) as binder and sulfonated poly(phenylene sulfide) (SPPS) powder as polyelectrolyte were prepared by the solution casting‐immersion method. Compared with a conventional route for heterogeneous membrane, the steps of milling resin into fine powders and the pressing at high temperature are avoided, and thus permits a simple technique for the preparation of such membrane. The effect of the particle size and loading of SPPS resin on the properties of the membranes such as ion‐exchange capacity, water content, electrical resistance, transport number, diffusion coefficient of electrolytes, etc., have been studied. It is shown that the membrane fundamental properties are largely dependent on both the resin loading and the particle size of SPPS resin. By adjusting these two important parameters, one can obtain heterogeneous membrane with both good conductivity, selectivity, and proper water content for different industrial purposes such as electrodialysis, diffusional dialysis, etc. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 167–174, 2004     

Effects of heat treatment on the properties of heterogeneous cation permeable membranes from blends of poly(ether sulfone)/sulfonated poly(phenylene sulfide) and phenolphthalein poly(ether ether ketone)/sulfonated poly(phenylene sulfide)

The effects of heat treatment on the properties of membranes prepared from blends of poly(ether sulfone)/sulfonated poly(phenylene sulfide) (SPPS) and phenolphthalein poly(ether ether ketone)/SPPS were studied in detail. The membranes' fundamental properties, including water content, transport number, diffusion coefficient of electrolytes, flux, and so on, changed with both treated temperature and time, whereas the ion‐exchange capacity and electrical resistance remained approximately unchanged. The trends may have been due to the possible structural change resulted from the shrinking of the polymers forming the membranes. Furthermore, the membranes also retained a good physical appearance at temperatures below 220°C. Therefore, a series of heterogeneous membranes with desired conductivities and selectivities as well as proper water contents, which could satisfy different industrial purposes, such as electrodialysis, diffusional dialysis, and proton exchange, were achieved by simple heat treatment for a proper time and at a proper temperature. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 494–499, 2005     

Reactive reinforcement of the interface of poly(ether sulfone)/poly(phenylene sulfide) polymer blend by PMR–POI

The effect of polymerization of monomer reactant–polyimide (POI) as the interfacial agent on the interface characteristics, morphology features, and crystallization of poly(ether sulfone)/poly(phenylene sulfide) (PES/PPS) blends were investigated using a scanning electron microscope, FTIR, WAXD, and XPS surface analysis. It was found that the interfacial adhesion was enhanced, the particle size of the dispersed phase was reduced, and the miscibility between PES and PPS was improved by the addition of POI. It was also found that POI was an effective nucleation agent of the crystallization for PPS. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1297–1306, 2002     

Poly(phenylene ether)/epoxy thermoset blends based on anionic polymerization of epoxy monomer

Low molar mass poly (phenylene ether) (LMW‐PPE) with phenol‐reactive chain ends was used as modifier of epoxy thermoset. The epoxy monomer was diglycidylether of bisphenol A (DGEBA), and several imidazoles were used as initiators of anionic polymerization. The curing and phase separation processes were investigated by different techniques: Differential Scanning Calorimetry, Size Exclusion Chromatography, and Light Transmission measurements. The final morphology of blends was observed by Environmental Scanning Electron Microscopy and Transmission Electron Microscopy. The epoxy network is obtained by imidazole initiated DGEBA homopolymerization. Initial LMW‐PPE/DGEBA mixtures show an UCST behavior with cloud point temperatures between 40 and 90°C. PPE phenol end‐groups can react with epoxy, leading to a better interaction between phases. The curing mechanism and phase separation process are not influenced by the chemical structure of initiators, except when reactive amine groups are present. The phase inversion is observed at 30 wt % of PPE. The mixtures with amine‐substituted imidazole present important differences in the initial miscibility and curing process interpreted in terms of fast room temperature amine‐epoxy reaction during blending. Final domain size is affected by this prereaction. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2678–2687, 2004     

Reactive compatibilization of poly(methyl acrylate‐ran‐acrylonitrile)/poly(ethylene) blends through amine–anhydride coupling

Methyl acrylate/acrylonitrile copolymers (MA/AN) were reactively compatibilized as the dispersed phase into poly(ethylene) (PE) for potential hydrocarbon barrier materials. The MA/AN was made reactive by including p‐aminostyrene (PAS), yielding terpolymers (MA/AN/PAS) with pendant primary amine functionality (number average molecular weight = 65–133 kg mol^?1, dispersity (?)=1.83–2.53, molar composition of PAS in copolymer F_PAS = 0.03–0.14, molar composition of AN = F_AN = 0.27–0.52). The non‐functional MA/AN and amino functional MA/AN/PAS were each melt blended into PE that was grafted with maleic anhydride (PE‐g‐MAnn) at 200 °C at 70:30 wt % PE‐g‐MAnn:co/terpolymer. After extrusion, the dispersed phase particle size (volume to surface area diameter, ) was coarse (12.6 μm) for the non‐reactive blend whereas it was much lower for the reactive blend ( = 1.2 μm). Coarsening after annealing at 150 °C was slow, but the domain sizes increased only slightly for both cases. The reactive blend was deemed sufficiently stable and thus was suitable as a candidate barrier material for further testing against olefins. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44177.     

Microcellular foaming of poly(phenylene sulfide)/poly(ether sulfones) blends using supercritical carbon dioxide

Microcellular foaming of poly(phenylene sulfide)/poly(ether sulfones) (PPS/PES) blends presents a promising approach to produce high‐performance cellular materials with tailored microstructures and enhanced properties. This study investigated the effects of multiphase blend composition and process conditions on the foaming behaviors and final cellular morphology, as well as the dynamic mechanical properties of the solid and microcellular foamed PPS/PES blends. The microcellular materials were prepared via a batch‐foam processing, using the environment‐friendly supercritical CO₂ (scCO₂) as a blowing agent. The saturation and desorption behaviors of CO₂ in PPS/PES blends for various blend ratios (10 : 0, 8 : 2, 6 : 4, 5 : 5, 4 : 6, 2 : 8, and 0 : 10) were also elaborately discussed. The experimental results indicated that the foaming behaviors of PPS/PES blends are closely related to the blend morphology, crystallinity, and the mass‐transfer rate of the CO₂ in each polymer phase. The mechanisms for the foaming behaviors of PPS/PES blends have been illustrated by establishing theoretical models. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42634.     

Reactive compatibilization of poly(butylene terephthalate)/low‐density polyethylene and poly(butylene terephthalate)/ethylene propylene diene rubber blends with a bismaleimide

The reactive compatibilization effect of a small molecule, bismaleimide (BMI), on poly(butylene terephthalate) (PBT)/low‐density polyethylene (LDPE) and PBT/ethylene propylene diene (EPDM) rubber blends were investigated. All the blends were prepared by melt blending in the mixing chamber of a Haake Rheocord. The particle size of dispersed phase was reduced by >ten times by adding 1.2 wt % of BMI as observed with scanning electron microscopy. The torque‐time curve recorded during mixing showed that the addition of BMI leads to a significant increase in the viscosity of PBT, LDPE, EPDM, and the blends. This indicates that a chemical reaction has taken place. It was confirmed that free radicals are involved in the reactions because the addition of a stabilizer to the blends has removed all the compatibilizing effect, and the torque‐time curve does not show any increase in viscosity. A possible mechanism of compatibilization is proposed. The shear forces during melt mixing cause the rupture of chemical bond in the polymers, which form macroradicals of PBT, LDPE, or EPDM. These macroradicals react with BMI to form PBT‐BMI‐LDPE or PBT‐BMI‐EPDM copolymers. These in situ‐formed copolymers act as compatibilizers to give a significant refinement of the blend morphology. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 2049–2057, 1999     

Phase morphology and thermomechanical analysis of poly(styrene‐co‐acrylonitrile)/ethylene–propylene–diene monomer blends: Uncompatibilized and reactively compatibilized blends with two mixing sequences

The phase morphology developing in immiscible poly(styrene‐co‐acrylonitrile) (SAN)/ethylene–propylene–diene monomer (EPDM) blends was studied with an in situ reactively generated SAN‐g‐EPDM compatibilizer through the introduction of a suitably chosen polymer additive (maleic anhydride) and 2,5‐dimethyl‐2,5‐di‐(t‐butyl peroxy) hexane (Luperox) and dicumyl peroxide as initiators during melt blending. Special attention was paid to the experimental conditions required for changing the droplet morphology for the dispersed phase. Two different mixing sequences (simple and two‐step) were used. The product of two‐step blending was a major phase surrounded by rubber particles; these rubber particles contained the occluded matrix phase. Depending on the mixing sequence, this particular phase morphology could be forced or could occur spontaneously. The composition was stabilized by the formation of the SAN‐g‐EPDM copolymer between the elastomer and addition polymer, which was characterized with Fourier transform infrared. As for the two initiators, the blends with Luperox showed better mechanical properties. Scanning electron microscopy studies revealed good compatibility for the SAN/EPDM blends produced by two‐step blending with this initiator. Dynamic mechanical thermal analysis studies showed that the two‐step‐prepared blend with Luperox had the best compatibility. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Crystallization and melting behavior of poly(ether ether ketone)/poly(aryl ether sulfone) blends

The crystallization and melting behavior of poly(ether ether ketone) (PEEK) in blends with poly(aryl ether sulfone) (PES) prepared by melt mixing are investigated by differential scanning calorimetry (DSC) and wide‐angle X‐ray scattering (WAXS). The presence of PES is found to have a notable influence on the crystallization behavior of PEEK, especially when present in low concentrations in the PEEK/PES blends. The PEEK crystallization kinetics is retarded in the presence of PES from the melt and in the rubbery state. An analysis of the melt crystallization exotherm shows a slower rate of nucleation and a wider crystallite size distribution of PEEK in the presence of PES, except at low concentrations of PES, where, because of higher miscibility and the tendency of PES to form ordered structures under suitable conditions, a significantly opposite result is observed. The cold crystallization temperature of the blends at low PES concentration is higher then that of pure PEEK, whereas at a higher PES concentration little change is observed. In addition, the decrease in heat of cold crystallization and melting, which is more prevalent in PEEK‐rich compositions than in pure PEEK, shows the reduction in the degree of crystallinity because of the dilution effect of PES. Isothermal cold crystallization studies show that the cold crystallization from the amorphous glass occurs in two stages, corresponding to the mobilization of the PEEK‐rich and PES‐rich phases. The slower rate of crystallization of the PEEK‐rich phase, even in compositions where a pure PEEK phase is observed, indicates that the presence of the immobile PES‐rich phase has a constraining influence on the crystallization of the PEEK‐rich phase, possibly because of the distribution of individual PEEK chains across the two phases. The various crystallization parameters obtained from WAXS analysis show that the basic crystal structure of PEEK remains unaffected in the blend. Further, the slight melting point depression of PEEK at low concentrations of PES, apart from several other morphological reasons, may be due to some specific interactions between the component homopolymers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2906–2918, 2003     

Miscibility and mechanical properties of poly(ether imide)/poly(ether ether ketone)/liquid crystalline polymer ternary blends

This paper is concerned with a novel ternary blend composed of poly(ether imide) (PEI), poly(ether ether ketone) (PEEK) and a liquid crystalline polymer (LCP; HX4000, Du Pont). Different compositions were prepared by extrusion and injection moulding. Dynamic mechanical thermal analysis and the observation of the fracture surfaces, before and after annealing, allowed determination of the cold crystallization temperatures and miscibility behaviour of these systems. PEEK/PEI blends are known from previous studies to be miscible at all compositions. In this case it was observed that the PEEK/HX4000 blend was miscible up to 50 wt% HX4000 but partially miscible above this value. The PEI/HX4000 blends were found to be partially miscible in the whole concentration range. As a result, some ternary blend compositions exhibited only one phase, while others exhibited two phases. The measurement of the tensile properties showed that ternary blends with high modulus can be obtained at high LCP loadings, while compositions with high ultimate tensile strength can be obtained with high loadings of PEI or PEEK.     

Synthesis of poly(ether ether ketone)-block-polyimide copolymer and its compatibilization for poly(ether ether ketone)/thermoplastic polyimide blends

Novel poly(ether ether ketone)-block-polyimide copolymers (PEEK-b-PI) with different block length were prepared by the polycondensation of amino-terminated poly(ether ether ketone) oligomer and anhydride-terminated polyamic acid oligomer. As the compatibility agent, PEEK-b-PI was added to the poly(ether ether ketone)/thermoplastic polyimide (PEEK/TPI) blend, and blends of PEEK/TPI/PEEK-b-PI were prepared by melt extrusion. Morphology observation showed the domain size of the dispersed phase was significantly reduced with the addition of PEEK-b-PI having optimized block length, which suggested reduced interfacial tension and enhanced interfacial adhesion. The compatibilizing effect was further proven by the change of the glass transition temperature of PEEK and TPI, which shifted closer to each other. As a result, the mechanical properties of PEEK/TPI blends were significantly improved with the addition of the PEEK-b-PI. In particular, 5 wt% content of PEEK-b-PI can increase the elongation at break of the blend by about 200%.     

Compatibility improvement of poly(lactic acid)/thermoplastic polyurethane blends with 3‐aminopropyl triethoxysilane

Poly(lactic acid) (PLA)/thermoplastic polyurethane (TPU) blends were prepared via a melt‐blending process with or without the addition of a 3‐aminopropyl triethoxysilane (APTES) compatibilizer at different dosages. The addition of the compatibilizer showed improved compatibility between TPU and PLA; this led to an enhanced dispersion of TPU within the PLA matrix. With the addition of 1‐phr APTES, the crystallization behavior did not vary much, but this exacerbated the formation of a second melting temperature for PLA at higher temperature. However, the addition of 5‐phr APTES into the PLA/TPU blends depressed the crystallization temperature and resulted in a melting temperature depression phenomena with the disappearance of the second melting peak because of the lubricated effect of low‐molecular‐weight species of APTES. The addition of a low dosage of APTES improved the impact strength further from 29.2 ± 1.4 to 40.7 ± 2.7 J/m but with a limited improvement in the tensile properties; this indicated that a higher dispersion of the dispersed phase did not always improve all of the mechanical properties because of the low‐molecular‐weight nature of the compatibilizer used. The physical properties of the added modifier needed to be considered as well. A low dosage of APTES (1 phr) also increased the viscosity because of the improved interaction between TPU and PLA at all of the investigated shear rate regions, but a higher dosage of compatibilizer induced another plasticizing effect to reduce the viscosity. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42322.     

Influences of ethylene–butylacrylate–glycidyl methacrylate on morphology and mechanical properties of poly(butylene terephthalate)/polyolefin elastomer blends

Elastomer ethylene–butylacrylate–glycidyl methacrylate (PTW) containing epoxy groups were chosen as toughening modifier for poly(butylene terephthalate) (PBT)/polyolefin elastomer (POE) blend. The morphology, thermal, and mechanical properties of the PBT/POE/PTW blend were studied. The infrared spectra of the blends proved that small parts of epoxy groups of PTW reacted with carboxylic acid or hydroxyl groups in PBT during melt blending, resulting in a grafted structure which tended to increase the viscosity and interfere with the crystallization process of the blend. The morphology observed by scanning electron microscopy revealed the dispersed POE particles were well distributed and the interaction between POE and PBT increased in the PBT/POE/PTW blends. Mechanical properties showed the addition of PTW could lead to a remarkable increase about 10‐times in impact strength with a small reduction in tensile strength of PBT/POE blends. Differential scanning calorimetry results showed with increasing PTW, the crystallization temperature (T_c) and crystallinity (X_c) decreased while the melting point (T_m) slightly increased. Dynamic mechanical thermal analysis spectra indicated that the presence of PTW could improve the compatibility of PBT/POE blends. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40660.     

Investigation on the crystallization behavior of poly(ether ether ketone)/poly(phenylene sulfide) blends

The morphology of nonisothermally crystallized poly(phenylene sulfide) (PPS) and its blend with poly (ether ether ketone) (PEEK) have been observed by polarized optical microscope (POM) equipped with a hot stage. The nonisothermal crystallization behavior of PPS and PEEK/PPS blend has also been investigated by differential scanning calorimetry (DSC). The maximum crystallization temperature for PEEK/PPS blend is about 15°C higher than that of neat PPS, and the crystallization rate, characterized by half crystallization time, of the PEEK/PPS blend is also higher than that of the neat PPS. These results indicate that the PEEK acts as an effective nucleation agent and greatly accelerates the crystallization rate of PPS. The Ozawa model was used to analyze the nonisothermal crystallization kinetics of PPS and its blends. The Avrami exponent values of neat PPS are higher than that of its blend, which shows that the presence of PEEK changed the nucleation type of PPS from homogeneous nucleation to heterogeneous nucleation. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Influence of environmental conditioning on the shear behavior of poly(phenylene sulfide)/glass fiber composites

Advanced thermoplastic composites are an alternative because of their ease of processing and storage. Poly(phenylene sulfide) (PPS) stands out among these materials because of its structural characteristics; for instance, it provides size, shape, and thermal stability, low moisture absorption, excellent chemical resistance, and good mechanical properties, including flexure, strength, and shear properties, compared to thermoset composites. Thus, the objective of this study was to evaluate the influence of environmental conditioning on the shear strength behavior of PPS/glass fiber composites. For this reason, first, some samples were treated to UV‐light exposure in a chamber. Other samples were immersed in seawater and hygrothermal baths simultaneously. They were tested with the interlaminar shear strength (ILSS) and Iosipescu shear test methods. The shear values obtained for the treated samples were compared against the dry sample values. For all samples tested with the ILSS and Iosipescu methods, the results indicate that the PPS/glass fiber composites presented a decrease in shear strength after they were submitted to hygrothermal and seawater solution conditioning. The moisture absorption was not uniform throughout the material, and wet conditioning induced strong matrix plasticization, which reduced the shear strength values of the laminates. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Specific interactions in 4‐hydroxybenzoic acid/poly(2‐vinylpyridine)/poly(N‐vinyl‐2‐pyrrolidone) blends

The specific interactions in ternary 4‐hydroxybenzoic acid (HBA)/poly(2‐vinylpyridine) (P2VPy)/poly(N‐vinyl‐2‐pyrrolidone) (PVP) blends were studied by differential scanning calorimetry, Fourier transform infrared (FTIR) spectroscopy, and electron microscopy. FTIR study shows the existence of hydrogen‐bonding interactions between HBA and P2VPy as well as PVP. The addition of a sufficiently large amount of HBA produces a blend showing one glass‐transition temperature (T_g). Microscopic study shows a drastic reduction in domain size in single‐T_g blends. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 901–907, 2001     

Asymmetric porous membranes formed by coagulation-induced phase separation in poly(ether sulfone)/poly(vinyl pyrrolidone)/genistein blends

Development of asymmetric channel morphology driven by coagulation-induced phase separation of genistein (G) modified poly(ether sulfone)/poly(vinyl pyrrolidone) (PES/PVP) blends has been examined in relation to their miscibility phase diagram. PES/G pairs turned out to be miscible in the amorphous state, whereas solid–liquid phase separation occurred at high genistein compositions. The solid–liquid phase diagram involving the liquidus and solidus lines were computed self-consistently in the framework of the combined free energy of Flory-Huggins for liquid–liquid phase separation and phase field free energy for crystal solidification. The ternary phase diagram of PES/PVP/G blends was subsequently established that consisted of various coexistence regions. The actual amounts of genistein incorporated in the PES/PVP membranes were determined as a function of weight percent of genistein in feed. On the basis of UV-vis spectroscopy, the extent of genistein leaching during incubation in human blood was evaluated in conjunction with the PVP leaching from the blend membrane.     

Mechanical properties,morphology, and crystallization behavior of new thermoplastic polyimide (N‐TPI)/poly(ether sulfone) blends

Blends of wholly aromatic new thermoplastic polyimide (N‐TPI) and poly(ether sulfone) (PES) were prepared by melt‐mixing and subsequent injection molding. Their mechanical properties, morphology, and crystallization behavior were investigated. A synergistic effect on the flexural properties was observed for the N‐TPI/PES blends over the whole compositions. Differential scanning calorimetric analysis confirmed that the blend is an immiscible system and that the crystallinity of the N‐TPI component is very low (0.4–1.4%) irrespective of the composition. Scanning electron microscopic analysis suggested that the improvement in flexural properties is likely due to the reinforcement of the PES matrix by the fibrous N‐TPI phase for the N‐TPI/PES (40/60, 20/80) blends. For N‐TPI/PES (80/20, 60/40), the orientation of the matrix N‐TPI rather than the fibrillation of the PES phase along the melt‐flow direction may contribute to the synergism observed. Also, study of the isothermal crystallization behavior of the blends revealed that the addition of 10 wt % PES accelerates the crystallization of N‐TPI and further addition causes the retardation of it. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1366–1374, 2002     

Syntheses and characterization of poly(phenylene sulfide)–poly(ether sulfone) block copolymers

Poly(phenylene sulfide)-poly(ether sulfone) (PPS–PES) block copolymers were synthesized by polycondensation of chloro-terminated PPS oligomers and hydroxylic-terminated PES oligomers at atmospheric pressure. The structure and compositions of PPS–PES block copolymers were analyzed quantitatively by FTIR spectroscopy. It was found that the contents of PES in copolymers increase with the amount of PES in the added materials; however, the quantities of PES contents in copolymers are lower than its quantities in the added materials. The solubility, crystallization behavior, and thermal properties of PPS-PES block copolymers were studied through a solubility test, X-ray diffraction, DSC, and TGA. It was primarily proved that the copolymers have better solubility, lower crystallinity, and higher glass transition (T_g) than those of PPS. The nonisothermal crystallization kinetics and thermal decomposition kinetics of block copolymers were also studied; furthermore, the crystallization kinetic parameters and the activation energy of thermal decomposition were calculated. © 1996 John Wiley & Sons, Inc.