Synthesis and characterization of poly(methyl methacrylate–butyl acrylate–acrylic acid)/polyaniline core–shell nanoparticles in miniemulsion media

Conductive polymer particles, polyaniline (PANI)‐coated poly(methyl methacrylate–butyl acrylate–acrylic acid) [P(MMA–BA–AA)] nanoparticles, were prepared. The P(MMA–BA–AA)/PANI core–shell complex particles were synthesized with a two‐step miniemulsion polymerization method with P(MMA–BA–AA) as the core and PANI as the shell. The first step was to prepare the P(MMA–BA–AA) latex particles as the core via miniemulsion polymerization and then to prepare the P(MMA–BA–AA)/PANI core–shell particles. The aniline monomer was added to the mixture of water and core nanoparticles. The aniline monomer could be attracted near the outer surface of the core particles. The polymerization of aniline was started under the action of ammonium persulfate (APS). The final product was the desired core–shell nanoparticles. The morphology of the P(MMA–BA–AA) and P(MMA–BA–AA)/PANI particles was characterized with transmission electron microscopy. The core–shell structure of the P(MMA–BA–AA)/PANI composites was further determined by Fourier transform spectroscopy and ultraviolet–visible measurements. The conductive flakes made from the core–shell latexes were prepared, and the electrical conductivities of the flakes were studied. The highest conductivity of the P(MMA–BA–AA)/PANI pellets was 2.05 S/cm. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Interfacially initiated microemulsion copolymerization: One‐stage preparation of poly(n‐butyl methacrylate)–poly(N‐vinyl pyrrolidone) core–shell nanoparticles

Interfacially initiated microemulsion copolymerizations of n‐butyl methacrylate (BMA) and N‐vinyl pyrrolidone (NVP) by the redox initiation couple of benzoyl peroxide and ferrous sulfate were carried out with Tween 80 and n‐butanol as the surfactant and cosurfactant, respectively. Fourier transform infrared spectroscopy and X‐ray photoelectron spectroscopy were recorded to analyze the chemical composition of the latex particles. Transmission electron microscopy was used to observe the particle morphology and dynamic light scattering to determine the particle size. The results demonstrated that interfacially initiated microemulsion polymerization prompted the copolymerization of the water‐soluble NVP monomer with the oil‐soluble BMA monomer to form core–shell nanoparticles. The influence of the surfactant concentration, BMA amount, and temperature on the particle size and polymerization rate was investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3751–3757, 2006     

Synthesis of core–shell type microsphere with reactive seed microspheres

Monodispersed poly(methyl methacrylate) (PMMA) particles (seed microspheres) were synthesized with the living radical initiators, tetramethylthiuram disulfide, or p-xylene dimethyldithiocarbamate by suspension polymerization in water media with and without divinyl benzene as a crosslinker. Monodispersed spherical microspheres with PMMA core–polyacrylamide shells were synthesized by UV irradiation to the seed microsphere–acrylamide aqueous solution. The content and the molecular weight of the polyacrylamide shell chain were controlled by changing the acrylamide feed and irradiation time of the UV light. The microspheres became dispersible to water after the UV irradiation. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 211–216, 1998     

Structure–properties relationship in toughening of poly(butylene terephthalate) with core–shell modifier

The performance of acrylonitrile–butadiene–styrene (ABS) core–shell modifier with different grafting degree, acrylonitrile (AN) content, and core–shell ratio in toughening of poly(butylene terephthalate) (PBT) matrix was investigated. Results show PBT/ABS blends fracture in ductile mode when the grafting degree is high, and with the decrease of grafting degree PBT/ABS blends fracture in a brittle way. The surface of rubber particles cannot be covered perfectly for ABS with low grafting degree and agglomeration will take place; on the other hand, the entanglement density between SAN and PBT matrix decreases because of the low grafting degree, inducing poor interfacial adhesion. The compatibility between PBT and ABS results from the strong interaction between PBT and SAN copolymer and the interaction is influenced by AN content. Results show ABS cannot disperse in PBT matrix uniformly when AN content is zero and PBT/ABS fractures in a brittle way. With the addition of AN in ABS, PBT/ABS blends fracture in ductile mode. The core–shell ratio of ABS copolymers has important effect on PBT/ABS blends. When the core–shell ratio is higher than 60/40 or lower than 50/50, agglomeration or cocontinuous structure occurs and PBT/ABS blends display lower impact strength. © 2006 Wiley Periodicals, Inc. J Appl PolymSci 102: 5363–5371, 2006     

Synthesis of core–shell microspheres with active hydroxyl groups by two‐stage precipitation polymerization

Monodisperse micrometer microspheres having active hydroxyl groups with a dense core and a lightly crosslinked functional shell were prepared by two‐stage precipitation polymerization in the absence of any stabilizer. Commercial divinylbenzene (DVB), containing 80 % of DVB was polymerized by precipitation in acetonitrile without any stabilizer as the first stage polymerization and used as the core. When the conversion of DVB was about 60 % in the first stage, hydroxyethyl methacrylate (HEMA) and azobisisobutyronitrile (AIBN) were introduced into the reaction system and copolymerized with unreacted DVB on the core surface to form a lightly crosslinked functional shell with hydroxyl groups formed on the surface during the second stage precipitation polymerization. Both the crosslinking degree and the thickness of the shell layer depend on HEMA loading. The kinetic study demonstrated that the conversion of HEMA increased slightly with increasing HEMA loading. Higher HEMA loading and AIBN concentration increased the reaction rate significantly and formed more soluble oligomers, which resulted in secondary initiation with high HEMA loading. The resulting core–shell polymer particles were characterized with scanning electron microscopy (SEM), and FTIR. Copyright © 2004 Society of Chemical Industry     

Preparation and properties of core–shell nanosilica/poly(methyl methacrylate–butyl acrylate–2,2,2‐trifluoroethyl methacrylate) latex

A core–shell nanosilica (nano‐SiO₂)/fluorinated acrylic copolymer latex, where nano‐SiO₂ served as the core and a copolymer of butyl acrylate, methyl methacrylate, and 2,2,2‐trifluoroethyl methacrylate (TFEMA) served as the shell, was synthesized in this study by seed emulsion polymerization. The compatibility between the core and shell was enhanced by the introduction of vinyl trimethoxysilane on the surface of nano‐SiO₂. The morphology and particle size of the nano‐SiO₂/poly(methyl methacrylate–butyl acrylate–2,2,2‐trifluoroethyl methacrylate) [P(MMA–BA–TFEMA)] core–shell latex were characterized by transmission electron microscopy. The properties and surface energy of films formed by the nano‐SiO₂/P(MMA–BA–TFEMA) latex were analyzed by Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy/energy‐dispersive X‐ray spectroscopy, and static contact angle measurement. The analyzed results indicate that the nano‐SiO₂/P(MMA–BA–TFEMA) latex presented uniform spherical core–shell particles about 45 nm in diameter. Favorable characteristics in the latex film and the lowest surface energy were obtained with 30 wt % TFEMA; this was due to the optimal migration of fluorine to the surface during film formation. The mechanical properties of the films were significantly improved by 1.0–1.5 wt % modified nano‐SiO₂. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation of monodisperse fluorescent core–shell polymer microspheres with functional groups in the shell layer by two‐stage distillation–precipitation polymerization

Monodisperse crosslinked core–shell micrometer‐sized microspheres bearing a brightly blue fluorescent dye, carbazole, and containing various functional groups in the shell layers were prepared by a two‐stage distillation–precipitation polymerization in acetonitrile in the absence of any stabilizer. Commercial divinylbenzene (DVB), containing 80 vol.% of DVB, was polymerized by distillation–precipitation in acetonitrile without any stabilizer using 2,2′‐azobisisobutyronitrile (AIBN) as the initiator for the first stage of polymerization which resulted in monodisperse polyDVB microspheres used as the core. Several functional monomers, including 2‐hydroxyethyl methacrylate and acrylonitrile together with N‐vinylcarbazole blue fluorescent comonomer, were incorporated into the shell layers with AIBN as initiator during the second stage of polymerization. The resultant core–shell polymer microspheres were characterized using scanning electron microscopy, Fourier transform infrared spectroscopy, UV‐visible spectroscopy and fluorescence spectroscopy. Copyright © 2006 Society of Chemical Industry     

Preparation of core–shell glass bead/polysulfone microspheres with two‐step sol–gel process

Core–shell microspheres made from glass beads as the core phase and polysulfone (PSf) as the shell phase can act as an absorbent in the separation process or a supporter for chemical reactions. Based on phase‐inversion principles, a two‐step sol–gel method was developed in this work in which ether was added first and H₂O was added second to a PSf‐containing dimethyformamide (DMF) solution to help PSf solidify on the surface of glass beads. The results from scanning electron microscopy, Fourier transform IR, and X‐ray photoelectron spectroscopy showed that a dense layer of PSf (thin to several microns) was coated on the glass beads and the core–shell microspheres were almost monodispersed. The utilization percentages of the glass beads and PSf were high as 100 and 80%, respectively. The thickness of the PSf membrane was calculated to be about 4.3 μm. To obtain well‐monodispersed microspheres, the practical volume ratio of ether to DMF was recommended to be larger than 4.5. The results suggested that the two‐step sol–gel method is a highly efficient process for preparation of glass bead/PSf core–shell microspheres. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3365–3369, 2006     

Preparation and characterization of core–shell polystyrene–polydimethylsiloxane particles by seeded polymerization

Nanometer scale particles of seed latex were successfully prepared by polymerization induced by gamma rays. By modification of the coupling agent 3‐methacryloxylpropyltrimethoxylsilane (MPS) at the surface of polystyrene (PSt) particles, polydimethylsiloxane (PDMS) was introduced outside the PSt particles and composite latex particles with a core–shell (PSt–PDMS) structure were successfully prepared. Because of the chemical bond linkage between the core and the shell, such a structure is stable. Direct evidence of the core–shell structure was observed by transmission electron microscopy (TEM). In addition the chemical bond linkage was confirmed by Fourier‐transfer infrared (FT‐IR) spectroscopy. An indirect proof of the core–shell structure was given by water absorption ratio determination of the different samples. Copyright © 2004 Society of Chemical Industry     

Preparation of core–shell poly(acrylic acid)/polystyrene/SiO2 hybrid microspheres

Core–shell poly(acrylic acid)/polystyrene/SiO₂ (PAA/PS/SiO₂) hybrid microspheres were prepared by dispersion polymerization with three stages in ethanol and ethyl acetate mixture medium. Using vinyltriethoxysilane (VTEOS) as silane agent, functional silica particles structured vinyl groups on surfaces were prepared by hydrolysis and polycondensation of tetraethoxysilane and VTEOS in core stage. Then, the silica particles were used as seeds to copolymerize with styrene and acrylic acid sequentially in shell stage I and stage II to form PAA/PS/SiO₂ hybrid microspheres. Transmission electron microscope results show that most PAA/PS/SiO₂ hybrid microspheres are about 40 nm in diameter, and the silica cores are about 15 nm in diameter, which covered with a layer of PS about 7.5‐nm thick and a layer of PAA about 5‐nm thick. This core–shell structure is also conformed by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and differential scanning calorimetry. FTIR results show that silica core, PS shell, and PAA outermost shell are bonded by covalents. In the core–shell PAA/PS/SiO₂ hybrid microsphere, the silica core is rigidity, and the PAA outermost shell is polarity, while the PS layer may work as lubricant owning to its superior processing rheological property in polymer blending. These core–shell PAA/PS/SiO₂ hybrid microspheres have potential as new materials for polar polymer modification. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1729–1733, 2006     

Surface modification effects of core–shell rubber particles on the toughening of poly(butylene terephthalate)

We toughened poly(butylene terephthalate) (PBT) by loading core–shell rubber (CSR) type impact modifiers, consisting of a rubbery poly(n‐butyl acrylate) core and a rigid poly(methyl methacrylate) shell. To optimize the dispersion of CSR particles into the PBT matrix during melt compounding, the shell surface was modified with different grafting ratios of glycidyl methacrylate (GMA) reactive with PBT chain ends. In PBT blends with a 20 wt % CSR loading, the dispersed rubbery phases showed discernible shapes depending on the grafted GMA content, from predetermined spheres with 0.25 ± 0.05 μm diameters to their aggregates in the 2–3 μm diameter range. As a result, the interparticle spacing (τ) could be controlled from 0.25 to 4.0 μm in the PBT blends containing the fixed rubber loading. The Izod impact strengths of these samples increased significantly below τ = 0.4 μm. Additional thermal and morphological analyses strongly supported the hypothesis that the marked increase in toughness of the blends was related to less ordered lamellar formation of the PBT matrix under the confined geometry. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation of core–shell type nanoparticles of diblock copolymers of poly(L‐lactide)/poly(ethylene glycol) and their characterization in vitro

Core–shell type nanoparticles of poly(L ‐lactide)/poly(ethylene glycol) (LE) diblock copolymer were prepared by a dialysis technique. Their size was confirmed as 40–70 nm using photon correlation spectroscopy. The ¹H‐NMR analysis confirmed the formation of core–shell type nanoparticles and drug loading. The particle size, drug loading, and drug release rate of the LE nanoparticles were slightly changed by the initial solvents that were used. The drug release behavior of LE core–shell type nanoparticles showed an initial burst during the first 12 h and then a sustained release until 100 h. The degradation behavior of LE block copolymer nanoparticles was divided into three phases: the initial rapid degradation phase, the stationary phase, and the rapid degradation phase until complete degradation. It was suggested that lidocaine release kinetics were predominantly governed by the diffusion mechanism in the initial burst phase and after that by both of the diffusion and degradation mechanisms. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2625–2634, 2002     

A continuous tubular reactor for core–shell latex particles

High solids content poly(butyl acrylate)/poly(methyl methacrylate) core–shell latex particles were produced using miniemulsion polymerisation in a continuous linear tubular reactor. The resulting products were and shown to be comparable to a batch process. Final solids contents of 41 and 48 wt.% were shown to be possible in a simple tubular reactor. Differential scanning calorimeter analysis indicated that core–shell particles were formed under these conditions. © 2011 Canadian Society for Chemical Engineering     

The interfacial effect of TiO2–Ag core–shell micro‐/nanowires on poly(arylene ether nitrile)

Novel TiO₂–Ag core–shell micro‐/nanowires (TiO₂ shell coating on Ag core) have been successfully prepared via a solvent–thermal method. Energy dispersive spectroscopy and X‐ray diffraction analyses revealed that the micro‐/nanowires were composed of Ag, Ti and O elements, and Ag was face‐centered cubic whereas TiO₂ was mainly amorphous. Interestingly, scanning electron microscopy (SEM) and transmission electron microscopy results showed that most of the TiO₂ bristles were perpendicular to and uniformly studded on the surface of the Ag cores. Subsequently, TiO₂–Ag/poly(arylene ether nitrile) (PEN) composite films were prepared via a solution‐casting method in order to investigate the effect of TiO₂–Ag on the PEN matrix. SEM images showed that there was good interfacial adhesion between fillers and PEN matrix owing to the special bristle‐like structure. Thermal analysis results showed that the TiO₂–Ag/PEN composite films possessed excellent thermal properties endowed by the PEN matrix. The dielectric constant of the composite films increased to 9.3 at 100 Hz when the TiO₂–Ag loading reached 40 wt%. Rheology measurements revealed that the network formed by TiO₂–Ag was sensitive to shear stress and nearly time independent. © 2013 Society of Chemical Industry     

Preparation of core–shell particles by dispersion polymerization with a poly(ethylene oxide) macroazoinitiator

A macroazoinitiator (MAI) containing a poly(ethylene oxide) (PEO) block was used with a methyl methacrylate monomer to prepare polymer particles in ethanol/H₂O solutions. The effects of the monomer/MAI ratio (RMI) and H₂O content in the solutions on the molecular weight, particle diameters, and chemical structure of the resulting polymer particles were investigated. The reaction mixtures showed three kinds of states, which were milky colloid solutions, macrogels and/or precipitations, and clear solutions. The colloid solutions were obtained in the solutions with an H₂O content of about 50–90 vol % and a RMI of 20–400. In the colloid solutions, core–shell nanospheres consisting of PEO shells and poly(methyl methacrylate) (PMMA) cores were predominantly obtained. In the specific conditions close to the area of gel and/or precipitation formation, particles connected about 0.5–5 μm in length were obtained. Multiblock copolymers nanospheres tended to be obtained with lower RMIs, and PMMA‐PEO‐PMMA tri‐bloc and/or PMMA‐PEO di‐block copolymer nanospheres were obtained with higher RMIs. The solubility of the monomer and the generated polymer in solutions may have affected the polymerization development and the state of the products. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Viscoelastic behaviors of shell‐crosslinked core–shell nanoparticles suspended in polystyrene solutions

Shell‐crosslinked core–shell nanoparticles (SCCSNs) were prepared via miniemulsion polymerization of styrene in the presence of silane‐modified inorganic silica. The polystyrene (PS) shell of 58.6% in weight fraction was crosslinked using divinylbenzene. SCCSNs were spherical with a diameter distribution from 32 to 98 nm determined by dynamic light scattering. Dynamic rheology of SCCSNs suspended in PS/toluene solution was compared with that of suspensions of naked silica. The critical strain for onset of rheological nonlinearity was independent of SCCSN concentration above a concentration threshold, which differs from the silica suspensions. Linear dynamic rheological investigation revealed that SCCSN suspensions with a PS volume fraction of 20% were fluid‐like at low particle concentrations while suspensions containing 4.2 vol% SCCSNs formed a gel‐like structure. On the contrary, the silica suspensions with 20.0 vol% PS underwent a fluid‐to‐solid‐like transition with increasing silica concentration. Reasons for the different rheological behaviors of the naked silica and SCCSN suspensions are discussed. Copyright © 2012 Society of Chemical Industry     

The influence of the internal structure of core–shell particles on poly(vinyl chloride)/(methyl methacrylate–butadiene–styrene) blends

Methyl methacrylate–butadiene–styrene (MBS) core–shell particles were prepared by grafting styrene and methyl methacrylate onto polybutadiene seeds via emulsion polymerization. All the MBS particles were designed with the same chemical composition, similar grafting degree but different internal structures. The difference in internal structure was realized by controlling the ratio of ‘external grafting’ and ‘internal grafting’ of styrene. The work focused on the influence of the internal structure of MBS core–shell particles on the properties of poly(vinyl chloride)/MBS blends. From transmission electron microscopy, three different internal structures were observed: rare sub‐inclusions, a large number of small sub‐inclusions and large sub‐inclusions. The results of dynamic mechanical analysis illustrated that the different internal structures greatly affected the glass transition temperature T_g of the rubber phase and the storage modulus of the core–shell particles. The notched Izod impact test results showed that the MBS with large sub‐inclusions had the lowest brittle–ductile transition temperature, while the transparency test revealed that the presence of sub‐inclusions in the rubbery phase reduced the transparency of the blend. Copyright © 2012 Society of Chemical Industry     

Morphological characterization of the core–shell latex particle by transmission electron microscopy and image analysis

To describe the morphology of the core–shell latex particle of methyl methacrylate–butadiene–styrene graft copolymer (MBS) quantitatively, we propose four parameters, that is, the diameter of the core, the shell thickness (TH), the roundness of the core, and the eccentricity (E); we calculated these parameters with geometrical parameters determined by the analysis of transmission electron microscope images. The mean values and distributions of the four parameters based on a certain amount of particles were used for quantitative characterization of MBS latex samples. With increasing monomer‐to‐polymer ratios of the graft polymerization, both the MBS TH and the numbers of homopolymer particles increased, and the core–shell morphology tended to be irregular. For the MBS latices derived from poly(styrene–butadiene) latex with a wide distribution of particle sizes, the core–shell structures of the larger particles were different from those of smaller ones to a certain extent, and both the TH and the E decreased with increasing core size. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 855–861, 2003     

Synthesis and characterization of poly(HEMA‐MAA) hydrogel carrier for oral delivery of insulin

Poly(HEMA‐MAA) hydrogel particles were synthesized by redox free‐radical polymerization using 2‐hydroxyethylmethacrylate, different concentration of methacrylic acid as monomer, ethyleneglycol dimethacrylate as crosslinking agent, and APS/TEMED as free‐radical initiator. Fourier transform infrared spectrum of poly(HEMA‐MAA) hydrogels showed intense absorption peak of carbonyl group at ～ 1700 cm^?1 due to carboxylic acid groups of MAA, peak at ～ 2960 cm^?1 due to CH stretching and vinylic peak at 1700 cm^?1 independent of MAA concentration. Highest swelling percentage 587% was observed in case of poly(HEMA‐MAA) hydrogel synthesized using 30% of MAA while lowest swelling percentage 413% was observed in hydrogel synthesized 10% of MAA at basic pH (8.0). Scanning electron micrograph of copolymeric particles showed the irregular shape of poly(HEMA‐MAA) particles with conglomeration with each due to ionization of carboxylic groups. Insulin was radiolabeled using technetium‐99m radionuclide and the radiolabeling efficiency was found to be 99%. Poly(HEMA‐MAA) hydrogel having 60% of MAA showed the highest insulin loading efficiency of 68% while lowest 37% was observed in case of 10% MAA hydrogel. Insulin release studies showed only 35–65% of insulin was released into the medium from particles at pH 2.5 in 60 min, while insulin release was significantly higher at pH 7.4. Hypoglycemic effect of the 60 and 80 I.U./kg insulin dose loaded in poly(HEMA‐MAA) copolymeric particles were carried out in fasted diabetic rats and highest decrease in blood glucose level from 506 mg/dL to 170 mg/dL was observed within first 3 h. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Preparation and characterization of core–shell polystyrene and polymethylsilsesquioxane structure latex particles by seeded polymerization

Composite polystyrene and polymethylsilsesquioxane (PS‐PMSSQ) latices were prepared by hydrolysis and polycondensation of triethoxylmethylsilane (TEOMS) in the presence of PS seed latices, obtained by gamma ray induced polymerization. Morphology of the composite latex particles was observed by transmission electronic microscopy and their size distribution was measured by dynamic laser light scattering. It was found that if 1 wt% silicon‐containing surfactant (SCS) and 0.4 wt% dodecylbenzene sulphonic acid (DBSA) were both used, core–shell/PS‐PMSSQ latex particles could be prepared at 30 °C. The core–shell structure was further characterized by X‐ray photoelectron spectrometry. With 0.5 wt% SCS or 0.2 wt% DBSA, the capsulation was incomplete. At 0 and 90 °C, the PMSSQ phase penetrated into the seed particles. No core–shell structure was observed when DBSA was replaced by hydrochloric acid or SCS was replaced by poly(ethylene glycol) monooctylphenyl ether. Copyright © 2006 Society of Chemical Industry