Mechanical properties of blocked polyurethane/epoxy interpenetrating polymer networks

The mechanical properties of blocked polyurethane(PU)/epoxy interpenetrating polymer networks (IPNs) were studied by means of their static and damping properties. The studies of static mechanical properties of IPNs are based on tensile properties, flexural properties, hardness, and impact method. Results show that the tensile strength, flexural strength, tensile modulus, flexural modulus, and hardness of IPNs decreased with increase in blocked PU content. The impact strength of IPNs increased with increase in blocked PU content. It shows that the tensile strength, flexural strength, tensile modulus, and flexural modulus of IPNs increased with filler (CaCO₃) content to a maximum value at 5, 10, 20, and 25 phr, respectively, and then decreased. The higher the filler content, the greater the hardness of IPNs and the lower the notched Izod impact strength of IPNs. The glass transition temperatures (T_g) of IPNs were shifted inwardly compared with those of blocked PU and epoxy, which indicated that the blocked PU/epoxy IPNs showed excellent compatibility. Meanwhile, the T_g was shifted to a higher temperature with increasing filler (CaCO₃) content. The dynamic storage modulus (E′) of IPNs increased with increase in epoxy and filler content. The higher the blocked PU content, the greater the swelling ratio of IPNs and the lower the density of IPNs. The higher the filler (CaCO₃) content, the greater the density of IPNs, and the lower the swelling ratio of IPNs. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1826–1832, 2006     

Polyurethane interpenetrating polymer networks. V. Engineering properties of polyurethane–poly(methyl methacrylate) IPN's

The engineering properties of polyurethane–poly(methyl methacrylate) simultaneous interpenetrating networks (SIN's) were evaluated. The hardness behavior reflected the observed phase inversion in the electron-microscopic studies. The maximum ultimate tensile strength was observed at 85% polyurethane–15% poly(methyl methacrylate) IPN and was due to the filler-reinforcing effect of the rigid poly(methyl methacrylate) phase. The ultimate tensile strenght of the 75/25 polyurethane–poly(methyl methacrylate) IPN was higher than that of the corresponding pseudo-IPN's (only one network crosslinked) and the linear blend. The leathery and glassy compositions did not show any reinforcement in the ultimate tensile strength. This indicated that the reinforcement in the ultimate tensile strength was not directly related to interpenetration (by increased physical entanglement crosslinks), but indirectly related by reducing the rigid phase domain sizes and increasing the adhesion between the two phases, thus enhancing the filler-reinforcing effect similar to that observed in a carbon black-filled rubber. The tear strengths of the polyurethane-rich IPN's pseudo-IPN's, and linear blends were found to be higher than that of the pure polyurethane as a combined result of increased modulus and tensile strength. The weight retentions in the thermal decomposition of the IPN's, pseudo-IPN's, and linear blends were higher than the proportional average of the component networks. The results seemed to indicate that this enhancement was related to the presence of the unzipped methyl methacrylate monomer. It was suggested that the monomers acted as radical scavengers in the polyurethane degradation, thus delaying the further reaction of the polyurethane radicals into volatile amines, isocyanates, alcohols, olefins, and carbon dioxide.     

Studies on semi‐interpenetrating polymer network based on nitrile rubber and poly(methyl methacrylate)

Sequential interpenetrating polymer networks (IPNs) based on nitrile rubber and poly(methyl methacrylate) (PMMA) were synthesized. IPN compositions were varied by varying the swelling time. Two methods were adopted for making IPNs. The first method is “single‐step IPN” (SIPN) and the second method is “multistep IPN” (MIPN). The compositions were fixed around 90, 80, 70, 60 and 50% of NBR. In SIPN mode, swelling in monomer and subsequent curing was done once. In MIPN mode, swelling in monomer and curing was repeatedly done. Tensile strength of IPNs was found to increase with PMMA content, MIPN showing higher strength compared to SIPN. Dynamic modulus showed a similar trend. The tan δ value was found to decrease with PMMA content. At 62/38 nitrile rubber (NBR)/PMMA, MIPN composition isolated tan δ peaks appeared near glass transition temperatures of NBR and PMMA, respectively. Scanning electron micrograph showed phase‐separated morphology at the same MIPN composition. Solvent resistance increased with IPN formation maintaining higher resistance for MIPN compared to SIPN. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 354–360, 2004     

Engineering properties of poly(vinyl chloride)–poly(butyl methacrylate) semi‐1 and semi‐2 interpenetrating polymer networks

Semi‐1 and semi‐2 interpenetrating polymer networks (IPNs) of poly(vinyl chloride) (PVC) and in situ formed poly(butyl methacrylate) (PBMA) have been synthesized using diallyl phthalate and ethylene glycol dimethacrylate as the crosslinkers of PVC and PBMA, respectively. These were then characterized with reference to their mechanical, thermal, and morphological properties. The mechanical and thermal characteristics revealed modification over the unmodified polymeric systems in relation to their phase morphologies. The semi‐1 IPNs displayed a decrease in their mechanical parameters of modulus and UTS while semi‐2 IPNs exhibited a marginal increase in these two values. The semi‐1 IPNs, however, also revealed a decrease in the elongation and toughness values away from the normal behavior. The thermomechanical behavior of both the systems is in conformity with their mechanicals in displaying the softening characteristics of the system and stabilization over unmodified PVC. The DSC thermograms are also correlated to these observations along with the heterogeneous phase morphology which is displayed by both the systems especially at higher concentration of PBMA incorporation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Novolac resin–poly(ethyl methacrylate) interpenetrating polymer networks: Morphology and mechanical and thermal properties

Full interpenetrating networks (IPNs) and semi‐IPNs of Novolac (phenolic) resin and poly(ethyl methacrylate) (PEMA) were prepared by the sequential mode of synthesis. These were characterized with respect to their mechanical properties, that is, ultimate tensile strength (UTS), percentage elongation at break, modulus, and toughness. Thermal properties were studied by DSC and thermogravimetric analysis (TGA). The morphological features were studied through polarizing light microscopy (PLM). The effects of variation of the blend ratios on the above‐mentioned properties were examined. There was a gradual decrease of modulus and UTS with consequent increases in elongation at break and toughness for both types of IPNs with increasing proportions of PEMA. An inward shift and lowering (with respect to pure phenolic resin) of the glass‐transition temperatures of the IPNs with increasing proportions of PEMA were observed, thus indicating a plasticizing influence of PEMA on the rigid and brittle matrix of crosslinked phenolic resin. The TGA thermograms exhibit two‐step degradation patterns. Although there was an apparent increase in thermal stability at the initial stages, particularly at lower temperatures, a substantial decrease in thermal stability was observed in the regions of higher temperatures. The surface morphology as revealed by PLM clearly indicates two‐phase structures in all the full and semi‐IPNs, irrespective of PEMA content. The matrix–PEMA domain interfaces are quite sharp at higher concentrations of PEMA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 412–420, 2003     

Epoxy resin–poly(ethyl methacrylate) interpenetrating polymer networks: Morphology,mechanical, and thermal properties

Full (interpenetrating networks (IPNs)) and semi-IPNs of the epoxy resin and poly(ethyl methacrylate) (PEMA) were prepared by the sequential mode of synthesis. These were characterized with respect to their mechanical properties, namely, tensile strength, elongation at break, modulus, and toughness. Thermal properties were studied by differential scanning calorimetry and thermogravimetry. The morphological features were studied through scanning electron microscopy (SEM) and polarized light microscopy. The effects of variation of the blend ratios on the above-mentioned properties were examined. There was a gradual decrease of modulus and tensile strength with consequent increases in elongation at break and toughness for both types of IPNs with increases in PEMA content. The weight retentions in the thermal decomposition of both the semi-IPNs and full IPNs were higher than the epoxy homopolymer. This enhancement was presumably related to the presence of the unzipped ethyl methacrylate monomer, which acted as radical scavengers in the epoxy degradation. An inward shift and lowering (with respect to pure epoxy) of the T_g of the IPNs was observed. The polarized light microscopy exhibits bimodal distribution of particle sizes. The fractography as studied by SEM shows change in fracture mechanics from shear yielding to crazing with increasing PEMA content. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:1051–1059, 1998     

Synthesis and characterization of polyurethane–chitosan interpenetrating polymer networks

A polyurethane–chitosan (PU–CH) coating was synthesized from castor-oil-based PU prepolymer and highly deacetylated and depolymerized chitosan. The films cast with the coating were used for the characterization. X-ray photoelectron spectroscopy, a surface-sensitive technique, indicated the chemical bonding between the chitosan and PU prepolymer as well as the enrichment of chitosan on the surface of the film PU–CH. Electron spin resonance (ESR) spectroscopy using the nitroxyl radical 4-hydroxy-2,2,6,6-tetramethyl piperidine-1-oxyl (4-hydroxy-TEMPO) as a reporter group was used to study the chain mobility in the film PU–CH. It was observed that T_50G of the probe and the first glass transition temperature (T_g1) of the film PU–CH were 10 and 18°C higher than those in the PU film, respectively, and the activation energy (27.0 kJ mol⁻¹) of tumbling for the probe covalently bonded with PU–CH was 12.8 kJ mol⁻¹ higher than that of the probe with the film PU. It suggests that the molecular motion in the PU–CH was restricted by grafted and crosslinked interpenetrating polymer networks (IPNs). The results of the differential thermal analysis and thermogravimetric analysis proved that the thermostability of the film PU–CH was significantly higher than that of the film PU, and the T_g1 value is in good agreement with that calculated from ESR. It could be concluded that the IPNs resulted from the chitosan grafting and crosslinking with PU exist in the film PU–CH. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1321–1329, 1998     

Effects of polyurethane soft segment and crosslink density on the morphology and mechanical properties of polyurethane/poly(allyl diglycol carbonate) simultaneous interpenetrating polymer networks

Tough, optically clear simultaneous interpenetrating polymer networks (SINs) of polyurethane (PU) and poly(allyl diglycol carbonate) (ADC) at different compositions were synthesized. The effects of the molecular weight of PU soft segment on the morphology, mechanical properties, and thermal transition behavior of the SINs at two levels of crosslinking agent were studied. The miscibility of PU/ADC SINs, studied by TEM and DMA, was greatly influenced by the SIN composition and the molecular weight of poly(caprolactone) diol (PCL) as the PU soft segment. A single‐phase morphology at a PU concentration of 10% changed to a very fine microheterogeneous morphology as the molecular weight of PCL changed from 530 to 1250. The two‐phase morphology of the PU10/ADC90 SIN based on higher PCL molecular weight (PCL 1250) was also confirmed by DMA, which displayed a sharp peak for the ADC‐rich phase and a small shoulder for the PU‐rich phase transition in the tan δ plot. The SINs at 20–30% PU composition exhibited co‐continuous phase morphology in the transmission electron micrographs, in which the phase regions grew larger as the PCL molecular weight increased from 530 to 1250. All the SIN samples possessed excellent optical transparency except two samples with 30% PU composition based on PCL 1250, which showed a hazy appearance. The tensile strength, modulus, and toughness of the SINs decreased by increasing the molecular weight of PCL from 530 to 1250, whereas the elongations at break remained nearly unchanged. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1583–1595, 2003     

Synthesis and thermal properties of polyurethane–polysiloxane crosslinked polymer networks

Polysiloxane–polyurethane crosslinked polymer networks (PSI–PU) were synthesized in solution by polymerization of oligosiloxanes containing γ‐hydroxy propyl groups with polymethane polyphenyl polyisocyanate. Polyether‐based polyurethane and polyester‐based polyurethane were also prepared by a “one‐shot” method. Their thermal properties were studied by thermogravimetric analysis. It was observed that the thermal stability of PSI–PU was better than that of polyether‐based polyurethane and polyester‐based polyurethane, and an inert atmosphere had no effect on decomposition of polyurethanes below 350°C. It was found that polyurethane–polysiloxane crosslinked polymer networks decomposed slower in oxygen than in nitrogen in the temperature range of 350–550°C. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 310–315, 2003     

Graft‐interpenetrating polymer networks of epoxy with polyurethanes derived from poly(ethyleneterephthalate) waste

Polyester polyurethanes derived from poly(ethyleneterephthalate) (PET) glycolysates were blended with epoxy to form graft‐interpenetrating networks (IPNs) with improved mechanical properties. Microwave‐assisted glycolytic depolymerization of PET was performed in the presence of polyethylene glycols of different molecular weights (600–1500). The resultant hydroxyl terminated polyester was used for synthesis of polyurethane prepolymer which was subsequently reacted with epoxy resin to generate grafted structures. The epoxy‐polyurethane blend was cured with triethylene tetramine under ambient conditions to result in graft IPNs. Blending resulted in an improvement in the mechanical properties, the extent of which was found to be dependant both on the amount as well as molecular weight of PET‐based polyurethane employed. Maximum improvement was observed in epoxy blends prepared with polyurethane (PU1000) at a loading of 10% w/w which resulted in 61% increase in tensile strength and 212% increase in impact strength. The extent of toughening was quantified by flexural studies under single edge notch bending (SENB) mode. In comparison to the unmodified epoxy, the Mode I fracture toughness (K_IC) and fracture energy (G_IC) increased by ～45% and ～184%, respectively. The underlying toughening mechanisms were identified by fractographic analysis, which generated evidence of rubber cavitation, microcracking, and crack path deflection. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40490.     

Biocompatibility and microscopic evaluation of polyurethane–poly(methyl methacrylate)–titnanium dioxide based composites for dental applications

We prepared and then blended polyurethanes (PUs) with poly(methyl methacrylate)s (PMMAs) and TiO₂ by varying the percentage compositions to form pellets. The chemistry of all of the blended samples was confirmed by Fourier transform infrared spectroscopy. The incorporation of TiO₂ into the PU–PMMA matrix was confirmed with scanning electron microscopy analysis. Differential scanning calorimetry analysis and compression testing was performed, and the results are discussed. The cytotoxicity level of the prepared blends displayed dependence on the composition ratio of the PU–PMMA blends. The results reveal that the optimum PU contents in the PU–PMMA–TiO₂ blend were responsible for its better biocompatibility. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39806.     

Damping properties of interpenetrating polymer networks of polyurethane‐modified epoxy and polyurethanes

Interpenetrating polymer networks (IPNs) were prepared from polyurethane (PU)‐modified epoxy with different molecular weight of polyol and polyurethanes based on the mixture of polydiol and polytriol by a one‐shot method. Two types of PU‐modified epoxy: PU‐crosslinked epoxy and PU‐dangled epoxy were synthesized, and the effects of the different molecular weights of polyol in the PU‐modified epoxy/PU IPNs on the dynamic mechanical properties, morphology, and damping behavior were investigated. The results show that the damping ability is enhanced through the introduction of PU‐modified epoxy into the PU matrix to form the IPN structure. As the molecular weight of polyol in PU‐modified epoxy increases, the loss area (LA) of the two types of the IPNs increases. PU‐dangled epoxy/PU IPNs exhibit much higher damping property than that of the PU‐crosslinked epoxy/PU IPNs with 20 wt % of PU‐crosslinked epoxy. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 328–335, 1999     

Semi- and fully interpenetrating polymer networks based on polyurethane–polyacrylate systems. VII. Polyurethane–poly(methyl acrylate) interpenetrating polymer networks

A series of polyurethane–poly(methyl acrylate) sequential interpenetrating polymer networks containing 40 wt % polyurethane were prepared. The triol/diol ratio used in the preparation of the first formed polyurethane network was changed so that the average molecular weight between crosslinks ranged from 9500 to 500 g/mol. In addition to decreasing this average molecular weight, changing the triol/diol ratio alters the hard segment content of the polyurethane. The extent of mixing of the components in these IPNs was investigated using electron microscopy, dynamic mechanical analysis, tensile testing, and sonic velocity measurements. The polyurethane networks were also characterized by swelling studies. It was concluded that, as the triol/diol ratio increased, the extent of mixing increased and there was evidence of phase separation of the hard segments of the polyurethane component at high triol/diol ratios.     

Synthesis and characterization of polyurethane/poly(vinylidene chloride) interpenetrating polymer networks

A series of polyurethane (PU)/poly(vinylidene chloride) (PVDC) interpenetrating polymer networks (IPNs) were synthesized through variations in the amounts of the prepolyurethane and vinylidene chloride monomer via sequential polymerization (80/20, 60/40, 50/50, 40/60, 30/70, and 20/80 PU/PVDC). The physicomechanical and optical properties of the IPNs were investigated. Thermogravimetric analysis (TGA) studies of the IPNs were performed to establish their thermal stability. TGA thermograms showed that the thermal degradation of the IPNs proceeded in three steps. Microcrystalline parameters, such as the crystal size and lattice disorder, of the PU/PVDC IPNs were estimated with wide‐angle X‐ray scattering. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1375–1381, 2007     

聚氨酯/聚甲基丙烯酸甲酯互穿网络的阻尼性能及相态

引言聚合物互穿网络体系由于在其形成过程中产生特殊的物理拓扑结构,使得该体系是一种永久缠结在一起的聚合物"合金"[1]。同时,由于构成该体系的聚合物组分往往不相容或部分相容,在其形成     

Semi‐ and full‐interpenetrating polymer networks based on polyurethane produced from canola oil and poly(methyl methacrylate)

Semi‐ and full‐interpenetrating polymer networks (IPNs) were prepared using polyurethane (PUR) produced from a canola oil‐based polyol with primary terminal functional groups and poly(methyl methacrylate) (PMMA). The properties of the material were studied and compared using dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and tensile measurements. The morphology of the IPNs was investigated using atomic force microscopy (AFM). Semi‐IPNs demonstrated different thermal mechanical properties, mechanical properties, phase behavior, and morphology from full IPNs. Both types of IPNs studied are two‐phase systems with incomplete phase separation. However, the extent of phase separation is significantly more advanced in the semi‐IPNs compared with the full IPNs. All the semi‐IPNs exhibited higher values of elongation at break for all proportions of acrylate to polyurethane compared with the corresponding full IPNs. These differences are mainly due to the fact that in the case of semi‐IPNs, one of the constituting polymers remains linear, so that it exhibits a loosely packed network and relatively high mobility, whereas in the case of full IPNs, there is a higher degree of crosslinking, which restricts the mobility of the chains. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of interpenetrating polymer networks from polyurethane and poly(ethylene glycol) diacrylate

Interpenetrating polymer networks (IPNs) combining polyurethane (PU) and poly(ethylene glycol) diacrylate (PEGDA) networks were prepared with simultaneous polymerization. PU was synthesized from biocompatible and biodegradable poly(ε-caprolactone) diol, and the hydroxyl group of poly(ethylene glycol) was substituted with a crosslinkable acrylate group. The effects of the PU/PEGDA compositions and the crosslink density of PU and PEGDA on the thermal properties, swelling ratio, surface energy, mechanical properties, and morphologies were investigated. The mechanical properties of PEGDA networks were improved by the presence of PU networks, particularly in the 75% PU/25% PEGDA IPNs. All PU/PEGDA IPNs showed a microphase-separated structure with cocontinuous morphology, as observed by atomic force microscopy, which was in agreement with the results of swelling ratio and dynamic mechanical thermal analysis measurements. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Thermosetting polyurethane‐multiwalled carbon nanotube composites: Thermomechanical properties and nanoindentation

In this study, composites based on a thermoset polyurethane elastomer (PU) and multiwalled carbon nanotubes (MWCNT) in the case of a PU of high elastic modulus (>200 MPa) are analyzed for the first time. As‐grown and modified nanotubes with 4 wt % of oxygenated functions (MWCNT‐ox) were employed to compare their effect on composite properties and maxima mechanical properties (elastic modulus and tensile strength) were reached at 0.5 wt % of MWCNT‐ox. Furthermore, by examining the morphology using optical and electron microscopies better dispersion and interaction of the nanotube‐matrix was observed for this material. DMTA data supports the observation of an increase in the glass transition temperature of ～20°C in the nanocomposites compared with the thermoset PU, which is an important result because it shows extended reliability in extreme environments. Finally, nanoindentation tests allowed a comparison with the conventional mechanical tests by measuring the elastic modulus and hardness at the subsurface of PU and the nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41207.     

Structure–properties investigations in hydrophilic nanocomposites based on polyurethane/poly(2–hydroxyethyl methacrylate) semi‐interpenetrating polymer networks and nanofiller densil for biomedical application

Nanocomposites based on sequential semi–interpenetrating polymer networks (semi–IPNs) of crosslinked polyurethane and linear poly(2‐hydroxyethyl methacrylate) filled with 1–15 wt % of nanofiller densil were prepared and investigated. Nanofiller densil used in an attempt to control the microphase separation of the polymer matrix by polymer–filler interactions. The morphology (SAXS, AFM), mechanical properties (stress–strain), thermal transitions (DSC) and polymer dynamics (DRS, TSDC) of the nanocomposites were investigated. Special attention has been paid to the raising of the hydration properties and the dynamics of water molecules in the nanocomposites in the perspective of biomedical applications. Nanoparticles were found to aggregate partially for higher than 3 and 5 wt % filler loading in semi–IPNs with 17 and 37 wt % PHEMA, respectively. The results show that the good hydration properties of the semi–IPN matrix are preserved in the nanocomposites, which in combination with results of thermal and dielectric techniques revealed also the existence of polymer–polymer and polymer–filler interactions. These interactions results also in the improvement of physical and mechanical properties of the nanocomposites in compare with the neat matrix. The improvement of mechanical properties in combination with hydrophilicity and biocompatibility of nanocomposites are promising for use these materials for biomedical application namely as surgical films for wound treatment and as material for producing the medical devises. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43122.     

Synthesis and mechanical properties of leather–epoxy interpenetrating polymer networks

Leather–epoxy interpenetrating polymer networks (IPNs) were synthesized; these IPNs have an approximate epoxy concentration of 25 wt %. The flexural and tensile moduli of the IPNs prepared are equivalent to those of the epoxy resin. The Izod impact energy and fracture toughness measured for the IPNs, however, exceed those attained by the epoxy resin alone by at least a factor of 4. The glass transition of leather–epoxy IPNs occurs over a wide temperature range, thus indicating that the IPN is an intimate admixture of the epoxy resin throughout the collagen matrix of the hide. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1224–1232, 2000