用可视化方法实验研究规整填料的局部传质(英文)

A chromochemical reactive mass transfer technique has been employed to study local mass transfer characteristics of structured packing. This technology adopted by experiment is an Ammonia Adsorption Method (AAM) that yields the surface distribution of transferred mass by analyzing the color distribution on a filter paper with the results of the color chemical reaction. A digital image processing technology is applied for data visualiza-tion. The three-dimensional plot of the local mass transfer coefficients shows that there exist three peak values on different positions of a unit cell of structured packing. In order to improve mass transfer efficiency of the structured packing, one piece of baffle is added between packing sheets. As a result, the average mass transfer coefficient in-creases by (10-20)% and the pressure drop decreases by (15-55)%.     

Electrochemical mass transfer measurements in a Y‐bifurcation model

A novel technique was used to fabricate nickel flow models of a straight pipe and a Y‐bifurcation. These were used to obtain integral mass transfer coefficients by the electrochemical technique. For the straight pipe, good agreement was obtained with previously reported mass transfer correlations. The use of an upstream anode in addition to the downstream anode led to higher mass transfer at the cathode with laminar flow because of the additional near‐wall ions produced by the upstream anode. With increasing Schmidt number, the effect of transition from laminar to turbulent flow on mass transfer was delayed to progressively higher Reynolds numbers because of the reduced mass transfer boundary layer thickness relative to the viscous sublayer. With the Y‐bifurcation, possible flow separation and the formation of a new mass transfer boundary layer in the daughter branches significantly influence the mass transfer behaviour.     

新型垂直板规整填料流体力学及传质性能

采用氧解吸实验,在直径190 mm的有机玻璃塔内,液相喷淋密度10～38 m³·m^-2·h^-1,F因子0.2～3.2 m·s^-1·（kg·m^-3）^0.5的实验条件下测定了一种新型垂直板规整填料的流体力学及传质性能。实验结果表明：垂直板填料的操作压降及传质性能均显著优于商业波纹填料。通过与几种经改进的250型波纹填料相比发现,两者泛点F因子整体上相当;在较高液体喷淋密度下,垂直板填料传质性能及压降均高于改进250型波纹填料;在低喷淋密度下,垂直板填料可实现压降低于改进250型波纹填料,而两者传质性能相当。此外,对填料结构改进对其性能的影响进行了单因素考察。     

毛细管中泰勒流液侧传质特性及其强化机理的CFD模拟

采用计算流体力学（CFD）的方法,研究了圆管中泰勒流的液侧传质特性,分析了泰勒气泡上局部传质特性,并研究了气泡上升速度、液膜长度和液栓长度对液膜处和气泡半球帽处平均传质系数的影响。结果表明,泰勒气泡表面局部传质系数存在3个峰值,液膜处的平均传质系数随气泡上升速度增大显著增大,随液膜长度增大而减小,而半球帽处的平均传质系数随气泡速度和液膜长度的增大变化较小,即膜接触时间增加时,液膜处的传质系数降低,而半球帽处传质系数变化较小。另外,引入场协同原则对单元胞内速度场和浓度场进行分析,解释了局部传质特性及强化机理。最后,给出了分别预测短和长膜接触时间下泰勒流液侧体积传质系数的关联式,该式在较宽的管径尺度范围（0.25～3 mm）内的预测误差在±20%以内。     

Friction and heat and mass transfer for turbulent pseudoplastic non-newtonian fluid flows in rough pipes

Friction factor and heat and mass transfer coefficient correlations are developed for turbulent pseudoplastic (purely viscous or inelastic) non-Newtonian fluids flowing through rough pipes. A correlation for friction factor which is applicable in the region of transition from the smooth to the fully-rough regime is proposed. It is obtained by adding the two correlations for the limiting situations, i.e. smooth pipes and fully-rough pipes. The predictions of the proposed correlation are compared with published experimental data and other previous correlations. A model for heat and mass transfer is developed on the basis of the Levich three-zone model. It is found that the proposed model is capable of predicting satisfactorily heat and mass transfer coefficients for Newtonian and pseudoplastic non-Newtonian fluid flow in rough pipes.     

Local mass transfer for tube banks in two-phase flow

The local mass transfer rate to tubes immersed in gas-liquid two-phase systems was studied using the electrochemical method. It was found that the mass transfer distribution around the tube perimeter is not uniform and depends on the geometry of the system, the properties of the liquid phase and the superficial gas velocity. Taking into account the analogy between heat and mass transfer, these results may be useful in both fields.     

振荡热管内的振荡及传热传质特性

通过分析振荡热管内部气液两相系统的受力和传热传质过程,对振荡热管进行了合理的简化和假设,建立了详细的理论模型.以n型单液塞振荡热管为例,采用显示差分法求解建立的控制方程,并预测传热传质特性和液塞的振荡行为,结果显示：液塞在毛细管路内的运动既有宏观振荡又有局部振荡,振荡的幅度和频率在增大和减小中交替变化,没有固定的周期;液塞两侧气泡间的压差是其振荡的主要驱动力,当振荡热管非水平工作时,需考虑重力的影响,与其他力相比,毛细阻力对液塞振荡的影响可以忽略;液膜短时间内的干涸是诱发新一轮振荡以及强化传热的源动力.     

A novel hollow fiber membrane-assisted antisolvent crystallization for enhanced mass transfer process control

Herein, a novel hollow fiber membrane-assisted antisolvent crystallization (MAAC) was proposed to enhance the mass transfer control over the antisolvent crystallization. A polyethersulfone membrane module was introduced as the key device for antisolvent transfer and solution mixing. An antisolvent liquid film layer was formed on the membrane surface and mixed with the solution. The liquid film also prevented the membrane from directly contacting with crystallization solution. By controlling both the shell side flow velocity and the antisolvent transfer, the antisolvent permeation rate achieved sensitive, stable, and accurate control during long-term and repeated utilization. The interfacial mass transfer rate of MAAC was 0.66 mg cm⁻² s⁻¹, which was only 1/50 that of conventional droplet antisolvent crystallization. MAAC also provided crystal products with better morphologies and narrower size distributions than the conventional process. The stable performances of MAAC in terms of its accurate antisolvent mass transfer and antifouling capabilities were also highlighted. © 2018 American Institute of Chemical Engineers AIChE J, 65: 734–744, 2019     

Determination of external mass transfer coefficients in dynamic sorption (DVS) measurements

A sorption balance is an instrument used to measure vapor uptake in a sample at controlled temperature and relative humidity. It is most commonly used to determine equilibrium values (sorption isotherms), but is also used for kinetic measurements of transport coefficients. Such measurements can be affected by the external mass transfer resistance in the gas phase around the sample. This paper presents a method to determine the external mass transfer coefficient for a given flow geometry using a water saturated sample, including corrections for temperature changes from evaporative cooling, which is found to have considerable effect on the calculated constant.     

Gas-liquid mass transfer in taylor flow through a capillary

The gas-liquid mass transfer in two-phase flow through a capillary has been measured for water-air, ethanol-air and ethylene glycol-air systems. A semi-theoretical model has been developed and compared with experimental results. and a full computer simulations of the flow pattern and mass transfer using a flow simulation program have been made. The measured values are about 30% less than the calculated values.     

Automated measurements of gas‐liquid mass transfer in micropacked bed reactors

Gas‐liquid mass transfer in micropacked bed reactors is characterized with an automated platform integrated with in‐line Fourier transform infrared spectroscopy. This setup enables screening of a multidimensional parameter space underlying absorption with chemical reaction. Volumetric gas‐liquid mass‐transfer coefficients (k_La) are determined for the model reaction of CO₂ absorption in a methyl diethanolamine/water solution. Parametric studies are conducted varying gas and liquid superficial velocities, packed bed dimensions and packing particle sizes. The results show that k_La values are in the range of 0.12～0.39 s^?1, which is about one‐to‐two orders of magnitude larger than those of conventional trickle beds. An empirical correlation predicts k_La in micropacked bed reactors in good agreement with experimental data. © 2017 American Institute of Chemical Engineers AIChE J, 64: 564–570, 2018     

Arduino-based slider setup for gas–liquid mass transfer investigations: Experiments and CFD simulations

The implementation of traditional sensors is a drawback when investigating mass transfer phenomena within microstructured devices, since they disturb the flow and reactor characteristics. An Arduino based slider setup is developed, which is equipped with a computer-vision system to track gas–liquid slug flow. This setup is combined with an optical analytical method allowing to compare experimental results against CFD simulations and investigate the entire lifetime of a single liquid slug with high spatial and temporal resolution. Volumetric mass transfer coefficients are measured and compared with data from literature and the mass transfer contribution of the liquid film is discussed.     

水平管降膜吸收局部传热传质特性的数值模拟

为分析滴状和柱状流型下纯水蒸气水平管外降膜吸收过程的局部传热传质特性,建立非稳态数值模型考虑吸收过程中降膜区和管间区内液相的实际流动特征及气液两相的传质,同时对多管排区域采用实际边界条件,且考虑气液两相的传热过程。溶液的液膜Reynolds数范围为11~38。结果表明,与文献实验对比,相同流量下溶液出口浓度和温度的平均相对误差在2%以内;滴状和柱状流型下,降膜区溶液的平均浓度和温度均迅速下降,管间区先上升后下降,降膜区溶液的局部吸收速率分别约为管间区的10倍和7倍;柱状流型下降膜区的吸收速率明显小于滴状流型,管间区相差很小;吸收达到稳定后,滴状流型下溶液的平均浓度和温度变化均大于柱状流型,四排管降膜区溶液的浓度变化量依次增大,温度变化量依次减小。     

Enhancement of mass transfer in flow channels under thermal gradients

Overall mass transfer coefficients, at the solid liquid interface in a rectangular cross-section flow reactor, were obtained using the limiting current technique. Empirical correlations were developed for single-phase flow for a full range of surface configurations, for laminar and turbulent flow regimes, and for isothermal and non-isothermal conditions. Isothermal mass transfer was almost doubled by the selection of the reactor slope and surface configuration. Imposition of up to a 30°C difference at the interface, enhanced mass transfer approximately four times, over the isothermal case. Mathematical simulation for mass transfer in flow reactors, is shown to agree within 15% of experimental values found in the literature and for the experiments reported here.     

Mathematical modeling of gas-liquid mass transfer rate in bubble columns operated in the heterogeneous regime

In this paper, a multi-scale approach is followed to study gas-liquid mass transfer in bubble columns. First, a single bubble of equivalent diameter d is considered. Its morphology and its gas to liquid relative velocity are related to the bubble diameter through the use of known correlations. Then, the gas-liquid mass transfer between the bubble and the surrounding liquid is studied theoretically. An equation describing the transport of the transferred species in the viscous boundary layer around the bubble is solved. In a second step, a bubble column of 6-10 m height is studied experimentally. The gas phase in the column is characterized experimentally by means of a gammametric technique. Finally, the two studies are linked, yielding a 1D mathematical model able to predict the gas-liquid mass transfer rate in a bubble column operated in the heterogeneous regime.     

Entrance effect on mass transfer in a parallel plate electrochemical reactor

The influence of different fluid inlet types, slits or tubes, on mass transfer in a rectangular reactor was studied. Measurements of mass transfer coefficients were made using the limiting diffusion current technique based on ferricyanide ion reduction at a large nickel electrode located downstream of abrupt expansions. The overall mass transfer coefficients obtained were 3 to 13 times greater than those obtained in fully developed flows. Overall mass transfer coefficients were correlated for Reynolds numbers ranging from 400 to 3500 by a unique equation by introducing a nondimensional expansion factor defined by the ratio of the fluid inlet cross-section to that of the reactor. The correlation equation obtained was compared with literature data.     

Solid‐liquid mass transfer in a rotary drum

The solid‐liquid mass transfer coefficient for slurries agitated in rotating drums with baffles was measured using the dissolution of β‐naphthol as a tracer in silica sand slurries. The effects of drum rotation rate (0.33 to 15 min^?1), slurry holdup (4.4% to 17%) and solids volume fraction (0 to 0.62) on the solid‐liquid mass transfer were investigated with a slurry particle diameter of 4.6 × 10^?4 m. Mass transfer coefficients were corrected for the effect of particle shrinkage due to dissolution of the tracer. The mass transfer coefficient increased with increasing rotational speed of the drum from 0.005 to 0.045 mm.^5‐1. Two types of slurry motion were observed; well mixed slurry flowing over the baffles and segregation of solids on the baffles. The mass transfer coefficients from the present study, along with literature data, correlated with the Froude number to the 0.36 power, for Froude numbers from 10^?6 to 10^?1.     

Local measurements for the study of external loop airlift hydrodynamics

Hot-film anemometry and an optical biprobe are used to measure local flow characteristics in the riser of an external loop airlift reactor. Important flow asymmetries are observed above the sparger and developing flow persists through a large part of the riser. As gas flow rate increases, radial gas hold-up profiles change from relatively flat to parabolic while the shape of radial liquid velocity profiles remains constant and Sauter bubble diameter increases. At large gas superficial velocities, slip velocity is found to deviate considerably from the frequently used value of 0.25 m/s. Local measurements allow a better understanding of two-phase flow in airlift reactors and can be used for CFD-modeling development and validation.     

A combined model of mass transfer coefficients for contaminated drop liquid-liquid systems

Mass transfer rates to and from drops in liquid-liquid extraction equipment are often likely to be reduced by the presence of surface active contaminants. For industrial column design circumstances it is ideally required to account for the extent of contamination in a quantitative manner yet existing design procedures do not allow this to be done for the typical intermediate Reynolds number region of 10 to 100. A method is proposed for correcting continuous phase and drop mass transfer coefficients for the deleterious effects of contamination using only one contamination parameter which needs to be determined experimentally.     

Gas-liquid mass transfer in two and three-phase upflows through a vertical tube

Oxygen absorption rates were measured to determine volumetric coefficients of gas-liquid mass transfer coefficients k_La in gas-liquid and gas-liquid-solid upward flows through a vertical tube. The liquid was deionized water or aqueous glycerol solution, and the solids were glass beads or polystyrene beads. The dependencies of k_La on gas velocity, liquid velocity, temperature, solid material, and solid concentration were examined. The experimental results were correlated with empirical equations. The mechanisms of the solid loading effect are discussed.