The design and performance of a vane mixer based on extensional flow for polymer blends

A new laboratory‐scale mixing device called the “Vane Mixer” was designed, built, and tested. The vane mixer consists of three vane plasticizing and conveying unit. In comparison with the existing laboratory mixers, material flow in this vane mixer is characterized by a high contribution from extensional flow. As the mixer has mixing chamber of very simple geometry, the cleaning is very easy and the material lost is very small. The influences of mixing time and rotor speed on dispersed phase size were characterized and discussed. Morphology data on model immiscible polystyrene/high density polyethylene (PS/HDPE) blend have proved the high distributive and dispersive mixing efficiency. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41551.     

Effect of multiblock copolymers in polymer blends

The use of multiblock copolymers for the compatibilization of immiscible polymer blends is controversially discussed in the literature. Investigations have been carried out to estimate the effect of multiblock copolymers containing segments of a liquid crystalline polyester (LCP) and polysulfone (PSU) segments in blends of the based homopolymers. One goal was to determine whether multiblock copolymers provide an opportunity for compatibilizing PSU/LCP blends. By using PSU/LCP multiblock copolymers with different molecular weights of the blocks in the appropriate binary, solution-casted blends, it was shown that the interpenetration of the polysulfone phase of the block copolymer and the PSU matrix leads to an improved miscibility of the blend. This effect is retained in ternary blends of PSU, LCP, and the multiblock copolymer, assuming a certain critical molecular weight of the multiblock copolymer segments. In addition, some mechanical characteristics of PSU/LCP melt blends such as the E-modulus and fracture strength are improved by adding long-segmented multiblock copolymers. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 66: 2293–2309, 1997     

Mechanical properties of polypropylene fibers produced from the binary polymer blends of different molecular weights

The mechanical properties of multifilament yarns, spun from the blends of a plastic‐grade polymer with a fiber‐grade CR‐polymer in the composition range of 10–50 wt % added, were investigated. The predicted modulus of a two‐phase blend, calculated from several representative equations, was compared with the elastic modulus of drawn yarns, determined from the stress vs. strain curve and dynamic modulus obtained from the sound velocity measurements. The best fit was achived with the Kleiner's simplex equation. For both the static and dynamic elastic modulus, the largest negative deviation is seen at the 80/20 and 60/40 plastic/fiber‐grade polymer blend composition, while the largest positive deviation is seen at the 90/10 plastic/fiber‐grade polymer blend composition, suggesting good compatibility of both polymers, when only a small percent of the fiber‐grade CR‐polymer is added. Improved spinnability and drawability of blended samples led to the yarns with the tensile strength over 8 cN/dtex, elastic modulus over 11 GPa and dynamic modulus over 15.5 GPa. Structural investigations have shown that the improved mechanical behavior of blended samples, compared to the yarn spun from the pure plasic‐grade polymer, is the consequence of a higher degree of crystallinity, and above all, of a much higher orientation of macromolecules. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 1211–1220, 2000     

A microstructural study of polystyrene—polyether sulphone polymer blends

Polystyrene (PS)-polyether sulphone (PES) polymer blend thin films were prepared for investigation in a scanning transmission electron microscope. The microstructures of PS-PES films (prepared by drawing from solutions at temperatures above ambient) of three different compositions were characterized: (1) 75 wt% PS-25 wt% PES, (2) 50 wt% PS-50 wt% PES, and (3) 25 wt% PS-75 wt% PES. For films prepared at ～ 40°C all three compositions exhibited microstructures consisting of spherical inclusions, ranging from ～0.2μm to ～ 1.2μm in diameter. The microscope used here was equipped with an energy-dispersive X-ray spectrometer, and this was employed to determine the chemical content of the inclusions and the matrix material. From X-ray analysis, it was found that films (1) and (2) consisted entirely of PES-rich inclusions, while film (3) contained both PS-rich and PES-rich inclusions. In addition, these analyses revealed that films (2) and (3) possessed a ‘mixed’ PS-PES matrix phase. At the other temperatures for film preparation some significant differences in morphology were observed, reflecting the different rates of solvent evaporation.     

Effect of polymer-filler surface interactions on the phase separation in polymer blends

For the blends of chlorinated polyethylene and copolymer of ethylene with vinyl acetate, the effect of the introducing filler (fumed silica) on the phase behavior of the blends was investigated. It was found that introducing filler in polymer blends depending on its amount lead either to the increase or to the decrease in the temperature of phase separation. At the filler concentration where both components transit into the state of a border layers, the phase separation temperature increases. This effect was explained by the change of the total thermodynamic interaction parameter in the ternary system polymer-polymer-filler. At lower concentration of a filler, the possible effect is the redistribution of the blend components according to their molecular masses between filler surface (in the border layer) and in the bulk that may diminish the phase separation temperature.Effect of the filler on the phase behavior was explained by the simultaneous action of two mechanisms: by changing the thermodynamics of interaction near the surface due to selective adsorption of one of the components and by the redistribution of components according to their molecular masses between the boundary region (near the surface) and in the matrix.The measurements of the kinetics of phase separation and calculation of the parameters of the activation energy are in agreement with proposed mechanisms.     

Electroactive polymer blends

The rapid development of two new classes of electrically active polymer materials, electronically conducting and electroactive polymers and ion-conducting polymers respectively, offers new possibilities for application of both classes of material, especially in combination with each other. While some of these combinations have been attempted before, they all met serious problems due to poor interpenetration of the two polymers. The recent availability of solubilized and soluble electroactive and conductive polymers has greatly advanced the possibilities of reducing the interpenetration problem. Some experimental studies using the combination of solubilized electroactive polypyrrole with poly(ethylene oxide) in an electroactive polymer blend electrode for solid-state polymer batteries are discussed. The opportunities for using polymer blends for solid-state electrochemical polymeric devices, and avenues for the development of materials for such devices, are also reviewed.     

A study on blends of liquid crystalline copolyesters with polycarbonate. III. Mechanical properties of compatibilized blends

Blends of liquid crystalline poly(oxybenzoate-co-oxynaphthalate) (Vectra A950) and polycarbonate (PC) were prepared by adding a compatibilizer to the two polymers in a melt-blending process. The compatibilizer was based on controlled transesterification between synthesized poly(oxybenzoate-co-terephthalate) (40/60) and PC. The compatibilizer exhibited birefringence, and its thermal property was analyzed by differential scanning calorimetry. The maximum increase in tensile modulus and tensile strength of these compatibilized Vectra blends were 24% and 54%, respectively, as compared with those of binary Vectra blend without compatibilizer resulting from an injection-molding process. The tensile properties of the compatibilized Vectra blends decreased once the concentration of the compatibilizer exceeded 2 phr. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 1527–1533, 1997     

Effect of sample size on solvent extraction for detecting cocontinuity in polymer blends

The effect of sample size on the results of solvent extraction measurements for detecting cocontinuity in polymer blends was investigated. Poly(ethylene oxide)/polystyrene (PEO/PS) blend samples of several thicknesses were analyzed by removing the PEO phase using water extraction. The experimental degree of continuity was shown to have a linear dependence on the reciprocal of sample thickness. A model is proposed to explain this dependence and to allow the bulk or true degree of continuity to be determined. Measurement of the bulk degree of continuity is useful for understanding properties of cocontinuous polymer blends such as electrical conductivity, impact strength, or tensile strength.     

New method of determining miscibility in binary polymer blends through hydrodynamic interaction: The free volume approach

A new method has been developed to determine the probability of miscibility in binary polymer blends through hydrodynamic interaction. This is achieved by the measurement of the free volume content in blends of carefully selected systems—styrene acrylonitrile (SAN)/poly(methyl methacrylate) (PMMA), PMMA/poly(vinyl chloride) (PVC), and PVC/polystyrene (PS)—with positron annihilation lifetime spectroscopy. The free volume content can predict the miscible/immiscible nature of the blends but provides no information on the extent of miscibility for different compositions of the blends. We have generalized a model used to understand the viscometric behavior of polymer/solvent systems to polymer/polymer systems through the free volume approach. This model provides two important parameters: a geometric factor (γ) and a hydrodynamic interaction parameter (α). γ depends on the molecular architecture, whereas α accounts for the excess friction at the interface between the constituents of the blend, and we propose that α can serve as a precursor to miscibility in a system and indicate which composition produces a high probability of miscibility. The efficacy of this proposition has been checked with measured free volume data for the three blend systems. The SAN/PMMA system produces a maximum α value of ?209 at 20% PMMA; PVC/PMMA produces a maximum α value of ?57 at 10% PMMA. Interestingly, for the PS/PVC system, α is close to zero throughout the entire concentration range. Therefore, we infer that α is perhaps an appropriate parameter for determining the composition‐dependent probability of miscibility in binary blend systems. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Thermally induced phase separation in liquid crystalline polymer/polycarbonate blends

Thermally induced phase separation in liquid crystalline polymer (LCP)/polycarbonate (PC) blends was investigated in this study. The LCP used is a main‐chain type copolyester comprised of p‐hydroxybenoic acid and 6‐hydroxy‐2‐naphthoic acid. Specimens for microscopic observation were prepared by melt blending. The specimens were heated to a preselected temperature, at which they were held for isothermal phase separation. The preselected temperatures used in this study were 265, 290, and 300°C. The LCP contents used were 10, 20, and 50 wt %. These parameters corresponded to different positions on the phase diagram of the blends. The development of the phase‐separated morphology in the blends was monitored in real time and space. It was observed that an initial rapid phase separation was followed by the coarsening of the dispersed domains. The blends developed into various types of phase‐separated morphology, depending on the concentration and temperature at which phase separation occurred. The following coarsening mechanisms of the phase‐separated domains were observed in the late stages of the phase separation in these blends: (i) diffusion and coalescence of the LCP‐rich droplets; (ii) vanishing of the PC‐rich domains following the evaporation‐condensation mechanism; and (iii) breakage and shrinkage of the LCP‐rich domains. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of polymer matrix and processing on the conductivity of polymer blends

The influence of different hosts, processing conditions and conducting fillers on the percolation threshold (Φ_c) of the resulting conducting blends was investigated. Results indicate that microscopic properties, such as the dipole moments of the side‐groups, and distribution of these groups on the host polymer backbone govern the strength of host–filler interactions, and to a large extent, the value of Φ_c, rather than macroscopic properties such as surface tension. The grade of carbon black used in this experiment was found to be polar in nature and it resulted in lower values of Φ_c with the polar hosts, contrary to published literature. In general, melt blending has been shown to result in higher values of Φ_c when compared to hot pressing alone. In the latter method the conductive filler was found to be isolated at the grain boundaries of the polymer host, resulting in the formation of continuous conducting pathways at low filler concentration. © 2001 Society of Chemical Industry     

聚合物共混相容性研究进展

介绍了聚合物共混相容性的热力学理论，讨论了相容性的实验表征方法，包括共混物形态和物性表征等，提出了改善聚合物相容性的重要途径及其进展。     

A rheological model for polymer blends based on the concentric multilayer approach. I. Homogeneous polymer blends

The melt rheological behavior of polymer blends was investigated by means of a capillary rheometer. The systems chosen for study were blends of polystyrene (PS) with different molecular weights and blends of polymethylmethacrylate (PMMA) with different molecular weights. A modified concentric multilayer model was proposed to correlate the rheological properties of the polymer blends with the composition and shear rate. The agreement between the calculated values and the measured ones is satisfactory.     

Phase behavior of ternary polymer blends with hydrogen bonding

Atactic poly (methyl methacrylate) (aPMMA) was found to be almost completely immiscible with poly(vinyl acetate) (PVAc). Both aPMMA and PVAc are known to be miscible with poly(vinyl phenol) (PVPh) according to literature. Adding of PVPh into immiscible aPMMA/PVAc mixtures is likely to improve their miscibility. Therefore, PVPh can be used as cosolvent to cosolubilize aPMMA and PVAc. A ternary blend consisting of aPMMA, PVAc, and PVPh was prepared and determined calorimetrically in this article. According to the calorimetry data, the ternary blend was determined to be miscible. The reason for the observed miscibility is because the interactions between PVAc and PVPh are similar to those between aPMMA and PVPh. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2797–2802, 2004     

The glass temperature of polymer blends

The entropy theory of glasses is used to derive the glass temperature, T_g, of a binary polymer blend in terms of the glass temperatures of the two substituents. The formula is T_g = B₁T_g1 + B₂T_g2, where B_i is the fraction of flexible bonds of substituent i. A bond is flexible if rotation about it changes the shape of the molecule. Bonds in side groups as well as in the backbone are to be counted. This formula assumes that the free volume, taken here to be the volume fraction of empty lattice sites, is the same for each of the three materials. It has no parameters. The above equation expressed in weight fractions, W_i, is (T_g − T_g1)W₁(γ₁/ω₁) + (T_g − T_g2)W₂(γ₂/ω₂) = 0, where ω_i is the weight of a monomer unit and gg_i is the number of flexible bonds per monomer unit. A more general treatment is given. One variation of the more general treatment which expresses the properties of the blend in purely additive terms gives T_g = B₁T_g1 + B₂T_g2 + KB₁B₂(T_g1 − T_g2)(V₀₁ − V₀₂), where V_0i are the free volume fractions of the homopolymers at their glass temperatures and K is a constant. The added term is usually small. The most general form of the equation requires the energy of interaction between the two unlike molecules, which can be estimated by volume measurements on the blend.     

Effect of filler treatment on temperature dependence of resistivity of carbon-black-filled polymer blends

Polyblends prove to be able to provide more possibilities for tailoring conductive polymer composites in comparison with individual polymer systems. Accordingly, ethylene–vinyl acetate—low-density polyethylene (EVA–LDPE) filled with carbon black (CB) was prepared in this study as a candidate for positive temperature coefficient (PTC) material. In consideration of the fact that CB distribution plays the leading role in controlling a composite's conduction behavior, chemical treatment of CB was applied to reveal its influence on percolation and the PTC effect. It was found that titanate coupling agent treatment facilitated sufficient distribution of CB in LDPE phase, leading to lower resistivity and a squarer PTC curve. Composites filled with nitric-acid-treated CB exhibited specific temperature dependence of resistivity as a result of the heterogeneous dispersion of CB at the interface of EVA–LDPE, which might provide the materials with a new function. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 489–494, 1999     

Phase behavior of ternary polymer blends with favorable interactions

Atactic poly(methyl methacrylate) (aPMMA) and poly(vinyl pyrrolidone) (PVP) with a weight‐average molecular weight of 360,000 g/mol were found to be immiscible on the basis of preliminary studies. Poly(styrene‐co‐vinyl phenol) (MPS) with a certain concentration of vinyl phenol groups is known to be miscible with both aPMMA and PVP. Is it possible to homogenize an immiscible aPMMA/PVP pair by the addition of MPS? For this question to be answered, a ternary blend consisting of aPMMA, PVP, and MPS was prepared and measured calorimetrically. The role of MPS between aPMMA and PVP and the effects of different concentrations of vinyl phenol groups on the miscibility of the ternary blends were investigated. According to experimental results, increasing the vinyl phenol contents of MPS has an adverse effect on the miscibility of the ternary blends. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2064–2070, 2005     

Study on morphology of ternary polymer blends. II. Effect of composition

The composition effect on morphology of polypropylene/ethylene–propylene–diene terpolymer/polyethylene (PP/EPDM/PE) and polypropylene/ethylene–propylene–diene terpolymer/polystyrene (PP/EPDM/PS) ternary blends has been investigated. In all of the blends, polypropylene as the major phase was blended with two minor phases, that is, EPDM and PE or PS. From morphological studies using the SEM technique a core–shell morphology for PP/EPDM/PE and separated dispersed morphology for PP/EPDM/PS were observed. These results were found to be in agreement with the theoretical predictions. The composition of components affected only the size of dispersed phases and had no appreciable effect on the type of morphology. The size of each dispersed phase, whether it forms core or shell or disperses separately in matrix, can be related directly to its composition in the blend. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1138–1146, 2001     

Morphological study of two‐phase polymer blends during compounding in a novel compounder on the basis of elongational flows

A new laboratory‐scale mixing device based on an original concept was built and tested. This device has important technical features such as tightness to liquids and gases, the possibility of direct specimen molding after mixing, and easy handling of reactive systems. In comparison with existing laboratory mixers, the flow in this mixer is characterized by a high contribution from elongational flow. Morphological data on model polystyrene/poly(methyl methacrylate) blend systems have proved the high distributive and dispersive mixing efficiency in comparison with a classical rotational batch mixer. The influence of different experimental parameters such as the flow rate, mixing time, mixing element geometry, and viscosity ratio of blends is characterized and discussed. Much finer dispersions have been obtained with this new device versus those obtained with a conventional mixer with equivalent specific energy input. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Hydrogen-bonding in polymer blends

Hydrogen bonding in polymer blends is a topic of great interest to polymer scientists because such systems have many potential applications. Introducing functional groups to one component to make it capable of forming hydrogen bonds to another, thereby enhancing the miscibility of otherwise immiscible blends, is one of the major achievements during the past 20 years of polymer science. The Painter–Coleman association model generally describes these interactions accurately. This Review discusses in detail the effects of hydrogen bonding on the miscibility and thermal properties of polymer blend systems.