Synthesis of poly(vinyl acetate)‐graft‐polystyrene and application to preparation of porous membranes

Poly(vinyl acetate)–TEMPO (PVAc–TEMPO) macroinitiators were synthesized by bulk polymerization of vinyl acetate in the presence of benzoyl peroxide (BPO) followed by termination with 2,2,6,6‐tetramethyl‐1‐piperidinyloxy (TEMPO). Radicals were mainly transferred to the acetoxy methyl groups in PVAc during the polymerization. The PVAc–TEMPO macroinitiators had several TEMPO‐dormant sites and styrene bulk polymerization with the macroinitiators produced poly(vinyl acetate)‐graft‐polystyrene (PVAc‐g‐PS). All the TEMPO‐dormant sites of PVAc–TEMPO macroinitiators participated in the styrene polymerization with almost equal reactivity. Methanolysis of PVAc‐g‐PS broke the PS branches apart from the PVAc backbone chains. Hydrophobic or hydrophilic porous membranes with controlled pore size could be prepared by removing the PVAc domains or the PS domains from the graft copolymer. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1658–1667, 2001     

Synthesis of graft copolymers. III. Polystyrene‐g‐poly(butyl acrylate)

Polystyrene (PS) chains functionalized with pendant 1,2‐bis(trimethylsilyloxy)tetraphenylethane (TPSE) groups are used as macroinitiators to initiate the polymerization of n‐butyl acrylate (BuA) to synthesize PS‐g‐poly(BuA) (PS‐g‐PBuA) copolymers at 130°C. The TPSE groups are known to function as initers in the polymerization of several vinyl monomers. The homolytic decomposition of TPSE results in a diphenylmethyl (DPM) radical attached to the main chain and a free DPM radical. The former is responsible for the polymerization initiation and the latter momentarily stops the growth of the growing grafts by the formation of a dormant species. Unfortunately, side reactions like the combination between growing grafts take place and the polymerization can only be controlled in a limited range of conversion. The most appropriate conditions for the synthesis of PS‐g‐PBuA are reported to present their potential use as thermoplastic elastomers with relatively controlled structures. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 19–26, 2002     

Synthesis of polyethylene‐graft‐poly(styrene‐co‐maleic anhydride) and its compatibilizing effects on polyethylene/starch blends

Low density polyethylene (LDPE) was reacted with benzoyl peroxide (BPO) and 2,2,6,6‐tetramethyl‐l‐piperidinyloxy (TEMPO) to prepare a latent macroinitiator, PE–TEMPO. Little polymer was synthesized when maleic anhydride (MAH) was bulk polymerized in the presence of the PE–TEMPO. However, addition of styrene accelerated the polymerization rate and PE‐grafted‐poly(styrene‐co‐maleic anhyride) [PE‐g‐P(ST‐co‐MAH)] was produced to a high yield. Chemical reaction between MAH units and hydroxyl groups of starch was nearly undetectable in the PE/PE‐g‐P(ST‐co‐MAH)/starch blend system, and the tensile properties of the blend were not enhanced significantly. However, addition of tetrabutyl titanate (TNBT) during the blending procedure improved the tensile properties significantly through an increased interfacial adhesion between the components in the blend system. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2434–2438, 2003     

Relationship between branch length and the compatibilizing effect of polypropylene‐g‐polystyrene graft copolymer on polypropylene/polystyrene blends

Three polypropylene‐g‐polystyrene (PP‐g‐PS) graft copolymers with the same branch density but different branch lengths were evaluated as compatibilizing agents for PP/PS blends. The morphological and rheological results revealed that the addition of PP‐g‐PS graft copolymers significantly reduced the PS particle size and enhanced the interfacial adhesion between PP and PS phases. Furthermore, it is verified that the branch length of PP‐g‐PS graft copolymer had opposite effects on its compatibilizing effect: on one hand, increasing the branch length could improve the compatibilizing effect of graft copolymer on PP/PS blends, demonstrated by the reduction of PS particle size and the enhancement of interfacial adhesion; on the other hand, increasing the branch length would increase the melt viscosity of PP‐g‐PS graft copolymer, which prevented it from migrating effectively to the interface of blend components. Additionally, the crystallization and melting behaviors of PP and PP/PS blends were compared. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40126.     

Preparation and characterization of polystyrene–poly(ethylene oxide) amphiphilic block copolymers via atom transfer radical polymerization: Potential application as paper coating materials

Poly(ethylene oxide) (PEO) monochloro macroinitiators or PEO telechelic macroinitiators (Cl‐PEO‐Cl) were prepared from monohydroxyfunctional or dihydroxyfunctional PEO and 2‐chloro propionyl chloride. These macroinitiators were applied to the atom transfer radical polymerization of styrene (S). The polymerization was carried out in bulk at 140°C and catalyzed by Copper(I) chloride (CuCl) in the presence of 2,2′‐bipyridine (bipy) ligand (CuCl/bipy). The amphiphilic copolymers were either A‐B diblock or A‐B‐A triblock type, where A block is polystyrene (PS) and B block is PEO. The living nature of the polymerizations leads to block copolymers with narrow molecular weight distribution (1.072 < M_w/M_n < 1.392) for most of the macroinitiators synthesized. The macroinitiator itself and the corresponding block copolymers were characterized by FTIR, ¹H NMR, and SEC analysis. By adjusting the content of the PEO blocks it was possible to prepare water‐soluble/dispersible block copolymers. The obtained block copolymers were used to control paper surface characteristics by surface treatment with small amount of chemicals. The printability of the treated paper was evaluated with polarity factors, liquid absorption measurements, and felt pen tests. The adsorption of such copolymers at the solid/liquid interface is relevant to the wetting and spreading of liquids on hydrophobic/hydrophilic surfaces. From our study, it is observed that the chain length of the hydrophilic block and the amount of hydrophobic block play an important role in modification of the paper surface. Among all of block copolymers synthesized, the PS‐b‐PEO‐b‐PS containing 10 wt % PS was found to retard water absorption considerably. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4304–4313, 2006     

Synthesis of polypropylene graft copolymers from a hydroxyl‐groups‐containing polypropylene precursor via atom‐transfer radical polymerization

Isotactic polypropylene graft copolymers, isotactic[polypropylene‐graft‐poly(methyl methacrylate)] (i‐PP‐g‐PMMA) and isotactic[polypropylene‐graft‐polystyrene] (i‐PP‐g‐PS), were prepared by atom‐transfer radical polymerization (ATRP) using a 2‐bromopropionic ester macro‐initiator from functional polypropylene‐containing hydroxyl groups. This kind of functionalized propylene can be obtained by copolymerization of propylene and borane monomer using isospecific MgCl₂‐supported TiCl₄ as catalyst. Both the graft density and the molecular weights of i‐PP‐based graft copolymers were controlled by changing the hydroxyl group contents of functionalized polypropylene and the amount of monomer used in the grafting reaction. The effect of i‐PP‐g‐PS graft copolymer on PP‐PS blends and that of i‐PP‐g‐PMMA graft copolymer on PP‐PMMA blends were studied by scanning electron microscopy. Copyright © 2006 Society of Chemical Industry     

Nitroxide‐terminated poly(styrene‐co‐diethyl fumarates) and derived block copolymers

Copolymerization of styrene (S) and diethyl fumarate (DEF) at 125°C in the presence of 2,2,6,6‐ tetramethylpiperidin‐1‐yloxyl radical (TEMPO) and initiated with a thermal initiator, 2,2′‐azobisisobutyronitrile (AIBN), was studied. The molar fraction of DEF in the feed, F_DEF, varied within 0.1–0.9. An azeotropic composition, (F_DEF)_A = 0.38, was found for the copolymerization under study. At F_DEF = 0.1–0.4, a quasi‐living process was observed, transforming to a retarded conventional radical copolymerization at a higher content of DEF in the initial mixtures. The obtained TEMPO‐terminated S‐DEF copolymers were used to initiate polymerization of styrene. Poly(styrene‐ co‐diethyl fumarate)‐block‐polystyrene copolymers were prepared with molecular weight distributions depending on the amount of inactive polymer chains in macroinitiators, as indicated by size‐exclusion chromatography. A limited miscibility of the blocks in the synthesized block copolymers was revealed by using differential scanning calorimetry. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2432–2439, 2002     

Synthesis of block copolymers with thermodynamically compatible chain segments: di‐ and triblock copolymers of polystyrene and poly(2,6‐dimethyl‐1,4‐phenylene oxide)

Mono‐ and bifunctional poly(phenylene oxide) (PPO) macroinitiators for atom transfer radical polymerization (ATRP) were prepared by esterification of mono‐ and bishydroxy telechelic PPO with 2‐bromoisobutyryl bromide. The macroinitiators were used for ATRP of styrene to give block copolymers with PPO and polystyrene (PS) segments, namely PPO‐block‐PS and PS‐block‐PPO‐block‐PS. Various ligands were studied in combination with CuBr as ATRP catalysts. Kinetic investigations revealed controlled polymerization processes for certain ligands and temperature ranges. Thermal analysis of the block copolymers by means of DSC revealed only one glass transition temperature as a result of the compatibility of the PS and PPO chain segments and the formation of a single phase; this glass transition temperature can be adjusted over a wide temperature range (ca 100–199 °C), depending on the composition of the block copolymer. Copyright © 2005 Society of Chemical Industry     

Synthesis and characterization of polystyrene‐b‐poly(ethylene oxide)‐b‐polystyrene triblock copolymers by atom‐transfer radical polymerization

Well‐defined polystyrene (PS)‐b‐poly(ethylene oxide) (PEO)‐b‐PS triblock copolymers were synthesized by atom‐transfer radical polymerization (ATRP), using C—X‐end‐group PEO as macroinitiators. The triblock copolymers were characterized by infrared spectroscopy, nuclear magnetic resonance spectroscopy, and gel permeation chromatography. The experimental results showed that the polymerization was controlled/living. It was found that when the number‐average molecular weight of the macroinititors increased from 2000 to 10,000, the molecular weight distribution of the triblock copolymers decreased roughly from 1.49 to 1.07 and the rate of polymerization became much slower. The possible polymerization mechanism is discussed. According to the Cu content measured with atomic absorption spectrometry, the removal of catalysts, with CHCl₃ as the solvent and kaolin as the in situ absorption agent, was effective. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2882–2888, 2000     

Preparation and kinetic analysis of PS‐b‐PBA block copolymer by 4‐oxo‐TEMPO capped polystyrene macroinitiators

Polystyrene‐block‐poly(n‐butyl acrylate) block copolymers were prepared from 4‐oxo‐2,2,6,6‐tetramethylpiperidinooxy (4‐oxo‐TEMPO) capped polystyrene macroinitiators at a high temperature, 165°C. It was found that the number‐average molecular weight of PBA chains in block copolymers could reach above 10,000 rapidly at early stage of polymerization with a narrow polydispersity index of 1.2–1.4, but after that, the polymerization seemed to be retarded. Furthermore, according to the kinetic analysis, the concentration of 4‐oxo‐TEMPO was increased mainly by the hydrogen transfer reaction of hydroxylamine (4‐oxo‐TEMPOH) to growing radicals during polymerization. This increase in 4‐oxo‐TEMPO concentration could retard the growth of polymer chains. The rate constant of the hydrogen transfer reaction of 4‐oxo‐TEMPOH to growing radicals, k_H, estimated by the kinetic model is about 9.33 × 10⁴M^‐1s^?1 at 165°C. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

On the mechanism of compatibilization of polyolefin/liquid crystalline polymer blends with graft copolymers

The compatibilization mechanism of some compatibilizers for blends of polyolefins with a liquid crystalline polymer (LCP) was studied. Polyethylene (PE) and polypropylene (PP) were blended with a semirigid LCP (SBH) in a batch mixer, either with and without compatibilizers. The latter were two commercially available samples of functionalized polyolefins, that is, a PE‐g‐MA (HDM) and a PP‐g‐AA (Polybond 1001) copolymer and some purposely synthesized PE‐g‐LCP and PP‐g‐LCP copolymers. Microtomed films of the binary and the ternary blends were annealed at 240°C on the hot stage of a polarizing microscope and the changes undergone by their morphology were recorded as a function of time. The results indicate that the compatibilizers lower the interfacial tension, thereby providing an improvement of the minor phase dispersion. In addition to this, the rate of the coalescence caused by the high‐temperature treatment is appreciably reduced in the systems compatibilized with the PE–SBH and PP–SBH graft copolymers. Among the commercial compatibilizers, only Polybond 1001 displayed an effect comparable to that of the above copolymers. HDM improved the morphology of the as‐prepared PE blends, but failed to grant sufficient morphological stabilization against annealing‐induced coarsening. The results are discussed with reference to the chemical structure of the different compatibilizers. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 3027–3034, 2000     

A novel route for well‐defined polystyrene‐grafted multiwalled carbon nanotubes via the radical coupling reaction

Multiwalled carbon nanotubes‐graft‐polystyrene (MWNTs‐g‐PS) was synthesized by atom transfer nitroxide radical coupling chemistry. MWNTs with 2,2,6,6‐tetramethylpiperidine‐1‐oxy (MWNTs‐TEMPO) groups was prepared first by esterification of 4‐hydroxy (HO)‐TEMPO and carboxylic acid group on the surface of MWNTs (MWNTs‐COOH); PS with bromide end group (PS‐Br) were then obtained by atom transfer radical polymerization using ethyl 2‐bromoisobutyrate as initiator and CuBr/N,N,N′,N″,N″‐pentamethyldiethylenetriamine as catalyst. The MWNTs‐TEMPO was mixed with PS‐Br and heated to 90°C in the presence of CuBr/PMDETA to form MWNTs‐g‐PS. The product was characterized by FTIR, NMR, TGA, and TEM. TEM indicates that the MWNTs are enveloped by the polymer molecules. The content of grafted polymers is 46.7% by TGA measurements when the number‐average molecular weight (M_n) of PS‐Br is 10,200 g/mol. The as‐prepared nanocomposites exhibit relatively good dispersibility in solvents such as CH₂Cl₂, THF, and toluene. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Monte Carlo simulation of the compatibility of graft copolymer compatibilized two incompatible homopolymer blends: Effect of graft structure

Compatibility of graft copolymer compatibilized two incompatible homopolymer A and B blends was simulated by using Monte Carlo method in a two‐dimensional lattice model. The copolymers with various graft structures were introduced in order to study the effect of graft structure on the compatibility. Simulation results showed that incorporation of both A‐g‐B (A was backbone) and B‐g‐A (B was backbone) copolymers could much improve the compatibility of the blends. However, A‐g‐B copolymer was more effective to compatibilize the blend if homopolymer A formed dispersed phase. Furthermore, simulation results indicated that A‐g‐B copolymers tended to locate at the interface and anchor two immiscible components when the side chain is relatively long. However, most of A‐g‐B copolymers were likely to be dispersed into the dispersed homopolymer A phase domains if the side chains were relatively short. On the other hand, B‐g‐A copolymers tended to be dispersed into the matrix formed by homopolymer B. Moreover, it was found that more and more B‐g‐A copolymers were likely to form thin layers at the phase interface with decreasing the length of side chain. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

New syntheses of graft copolymers using the DPE-technique: ATRP graft copolymerization

Summary A new one-step synthesis of a set of macroinitiators for atom transfer radical polymerization (ATRP) via controlled radical polymerization is presented. The macroinitiators consist of methacrylate and p-chloromethylstyrene (CMS) and were synthesized by controlled radical polymerization in the presence of l,l-diphenylethylene (DPE) using azobisisobutyronitrile (AIBN) as initiator. The resulting macroinitiators were used for the ATRP of different methacrylates yielding graft copolymers which were characterized by SEC and NMR. Received: 25 July 2002/Revised version: 28 October 2002/ Accepted: 28 October 2002 Correspondence to Oskar Nuyken     

Synthesis and properties of polystyrene‐g‐mSiO2 filled polypropylene nanocomposites

Hydrophobically modified nanosilica was prepared from tetraethoxysilane (TEOS) and γ‐methacryloxypropyltrimethoxysilane (MPS) by a two step sol‐gel process. The polystyrene‐grafted‐modified nanosilica (PS‐g‐mSiO₂) hybrid particles were prepared by grafting polystyrene onto the resulting hydrophobically modified nanosilica by dispersion polymerization. The hybrid nanoparticles were subsequently used as the filler to fabricate polypropyrene (PP) nanocomposites. The crystallization kinetics, crystal morphology and crystallization phase component of PS‐g‐mSiO₂/PP nanocomposite were studied using a differential scanning calorimeter (DSC), polarizing optical microscopy (POM) and X‐ray diffraction (XRD). Crystallization half life (t_1/2) decreased, while the Arami exponent (n) of PS‐g‐mSiO₂/PP nanocomposite increased compared with that of virgin PP. A rheological study allowed the unambiguous characterization of the dispersibility of nanosilicas in PS‐g‐mSiO₂/PP nanocomposite. The storage modulus, melt viscosity and the elongation to break of the PS‐g‐mSiO₂/PP nanocomposite were found to be strongly dependent on the grafting of PS on nanosilicas. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Polymer blends of poly(ethylene‐2,6‐naphthalate) with polystyrene compatibilized by styrene‐glycidyl methacrylate copolymers. I. Rheology,morphology, and mechanical properties

The compatibilization of blends of poly(ethylene‐2,6‐naphthalate) (PEN) with polystyrene (PS), through the styrene‐glycidyl methacrylate copolymers (SG) containing various glycidyl methacrylate (GMA) contents, was investigated in this study. SG copolymers are able to react with PEN terminal groups during melt blending, resulting in the formation of desirable SG‐g‐PEN copolymers in the blend. These in situ formed copolymers tend to reside along the interface preferentially as the result of interfacial reaction and thus function as effective compatibilizers in PEN/PS blends. The compatibilized blends exhibit higher viscosity, finer phase domain, and improved mechanical properties. It is found that the degree of grafting of the in situ formed SG‐g‐PEN copolymer has to be considered as well. In blends compatibilized with the SG copolymer containing higher GMA content, heavily grafted copolymers would be produced. The length of the styrene segment in these heavily grafted copolymers would be too short to penetrate deep enough into the PS phase to form effective entanglements, resulting in the lower compatibilization efficiency in PEN/PS blends. Consequently, the in situ formation of SG‐g‐PEN copolymers with an optimal degree of grafting is the key to achieving the best performance for the eventually produced PEN/PS blends through SG copolymers. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 967–975, 2003     

Synthesis of poly(paraphenylene vinylene)—polystyrene‐based rod‐coil block copolymer by atom transfer radical polymerization: Toward a self‐organized lamellar semiconducting material

Atom transfer radical polymerization (ATRP) was used as a versatile route to well‐defined poly(diethylhexyl‐p‐phenylenevinylene‐b‐styrene) (PPV‐b‐PS) semiconducting block copolymers. For this purpose, original conjugated macroinitiators were synthesized from DEH‐PPV and further used for the copolymerization reaction. The microphase‐separated morphologies obtained with the semiconducting PPV‐b‐PS block copolymer fulfill the basic structural requirements required to build efficient organic photovoltaic devices. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis of polypropylene‐grafted graphene and its compatibilization effect on polypropylene/polystyrene blends

Polypropylene‐graft‐reduced graphene oxide (PP‐g‐rGO) was synthesized and used as a novel compatibilizer for PP/polystyrene (PP/PS) immiscible polymer blends. SEM observation revealed an obvious reduction of the average diameter for the dispersed PS phase with the addition of PP‐g‐rGO into a PP/PS (70/30, w/w) blend. The compatibilization effect of PP‐g‐rGO will subsequently lead to the enhancement of the tensile strength and elongation at break of the PP/PS blends. The compatibilizing mechanism should be ascribed to the fact that PP‐g‐rGO can not only adsorb PS chains on their basal planes through π‐π stacking but also exhibit intermolecular interactions with PP through the grafted PP chains. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40455.     

Morphological effects on glass transition behavior in selected immiscible blends of amorphous and semicrystalline polymers

The effects uncompatibilized immiscible polymer blend compositions on the T_g of the amorphous polymer were studied in the systems polystyrene/polypropylene (PS/PP), polystyrene/high density polyethylene (PS/PE) and polycarbonate/high density polyethylene (PC/PE). In the two similar systems of PS/PP and PS/PE, the T_g of PS increased with decreasing PS percentage in the blends. This variation in glass transition is attributed to the polymer domain interactions resulting from the different morphologies of various blend compositions. Experiments were conducted to study these effects by preparing blends with various polymers that varied the relationship between the T_g of the amorphous polymer and the crystallization behavior of the semicrystalline polymer. Results show that the variation in amorphous component T_g with composition depends strongly on the physical state of the semicrystalline domains. Whereas the T_g of PS in PS/PE blends changed with composition, the T_g of PC in the PC/PE blend did not change with composition.     

Synthesis and chain extension of nitroxide‐terminated styrene–maleimide copolymers

Thermal radical copolymerization of styrene (S) and maleimide (MI) at 125°C in diglyme in the presence of 2,2,6,6‐tetramethylpiperidin‐1‐yloxyl radical (TEMPO) was studied. Mole fractions of maleimide in the feed, F_MI, varied in the range 0.1–0.9. A quasiliving reaction process proceeded yielding copolymers with a low polydispersity (M_w/M_n = 1.17–1.41). The found azeotropic composition, (F_MI)_A = 0.46, did not differ substantially from that (0.5) in the conventional radical S‐MI copolymerization. At a higher conversion or MI content in the feed, deactivation of the copolymer chains occurred. The obtained TEMPO‐terminated S‐MI copolymers readily initiated polymerization of styrene; chain extension of the macroinitiators took place, giving poly(S‐co‐MI)‐block‐poly(S) diblock copolymers. The synthesized copolymers containing S and MI units were characterized by elemental analysis, NMR spectroscopy, size‐exclusion chromatography, and differential scanning calorimetry. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1863–1868, 2004