Performance comparison of a group of thermal conductivity enhancement methodology in phase change material for thermal storage application

Phase change materials (PCM) are able to store thermal energy when becoming liquids and to release it when freezing. Recently the use of PCM materials for thermal energy storage (TES) at high temperature for Concentrated Solar Power (CSP) technology has been widely studied. One of the main investigated problems is the improvement of their low thermal conductivity. This paper looks at the current state of research in the particular field of thermal conductivity enhancement (TCE) mechanisms of PCM to be used as TES. This work considers a numerical approach to evaluate the performance of a group of TCE solutions composed by particular configurations of two of the principal TCE systems found on the literature: finned pipes and conductive foams. The cases are compared against a single PCM case, used as reference. Three different grades of graphite foams have been studied, presenting a charge time 100 times lower than the reference case for the same capacity. For fins two materials are analyzed: carbon steel and aluminum. The charge times of fin cases are from 3 to 15 times faster, depending on the amount and type of material employed. The internal mechanisms are analyzed to understand the results and locate possible improvement.     

Performance analysis of a latent heat storage system with phase change material for new designed solar collectors in greenhouse heating

The continuous increase in the level of greenhouse gas emissions and the rise in fuel prices are the main driving forces behind the efforts for more effectively utilize various sources of renewable energy. In many parts of the world, direct solar radiation is considered to be one of the most prospective sources of energy. In this study, the thermal performance of a phase change thermal storage unit is analyzed and discussed. The storage unit is a component of ten pieced solar air collectors heating system being developed for space heating of a greenhouse and charging of PCM. CaCl₂6H₂O was used as PCM in thermal energy storage with a melting temperature of 29 °C. Hot air delivered by ten pieced solar air collector is passed through the PCM to charge the storage unit. The stored heat is utilized to heat ambient air before being admitted to a greenhouse. This study is based on experimental results of the PCM employed to analyze the transient thermal behavior of the storage unit during the charge and discharge periods. The proposed size of collectors integrated PCM provided about 18–23% of total daily thermal energy requirements of the greenhouse for 3–4 h, in comparison with the conventional heating device.     

Experimental study on the phase change behavior of phase change material confined in pores

An experimental study on the phase change behavior of organic phase change materials (PCMs) in porous building materials is reported. Three kinds of porous materials and two kinds of PCMs were used. The phase change behavior of organic PCMs and phase change composites was measured by means of differential scanning calorimetry (DSC). The pore structure of the porous materials was characterized by means of mercury intrusion porosimetry (MIP). X-ray fluorescence spectrometry (XRF) and Fourier transformation infrared spectroscopy (FTIR) were used to characterize the chemical properties of porous materials and phase change materials. Quite different phase change behaviors were found for these two kinds of PCMs in porous materials. For capric acid with a functional group of –COOH, a remarkable elevation of melting temperature was found when confined in porous materials. But for paraffin with only inactive functional groups of –CH₂ and –CH₃, no elevation or depression of the melting temperature was found when confined in the porous materials. The interaction between functional groups of PCM molecules and alkaline spots on the inner pore surface of the porous materials and the Clapeyron equation were used to explain the different shift of the phase change temperature of capric acid and paraffin in porous materials.     

Thermal performance of myristic acid as a phase change material for energy storage application

Thermal performance and phase change stability of myristic acid as a latent heat energy storage material has been studied experimentally. In the experimental study, the thermal performance and heat transfer characteristics of the myristic acid were tested and compared with other studies given in the literature. In the present study is included some parameters such as transition times, temperature range, and propagation of the solid–liquid interface as well as heat flow rate effect on the phase change stability of myristic acid as a phase change material (PCM). The experimental results showed that the melting stability of the PCM is better in the radial direction than the axial direction. The variety of the melting and solidification parameters of the PCM with the change of inlet water temperature is also studied. The results show that the better stability of the myristic acid was accomplished at low inlet water temperature compared with the obtained results at high inlet water temperature. We also observed that while the heat exchanger tube is in the horizontal position, the PCM has more effective and steady phase change characteristics than in the vertical position. The heat storage capacity of the container (PCM tube) is not as good as we expected in this study and the average heat storage efficiency (or heat exchanger effectiveness) is 54%. It means that 46% of the heat acrually lost somewhere.     

Polyethylene glycol (PEG)/diatomite composite as a novel form-stable phase change material for thermal energy storage

This paper deals with the preparation, characterization, and determination of thermal energy storage properties of polyethylene glycol (PEG)/diatomite composite as a novel form-stable composite phase change material (PCM). The composite PCM was prepared by incorporating PEG in the pores of diatomite. The PEG could be retained by 50 wt% into pores of the diatomite without the leakage of melted PEG from the composite. The composite PCM was characterized by using SEM and FT-IR analysis technique. Thermal properties of the composite PCM were determined by DSC analysis. DSC results showed that the melting temperature and latent heat of the composite PCM are 27.70 °C and 87.09 J/g, respectively. Thermal cycling test was conducted to determine the thermal reliability of the composite PCM and the results showed that the composite PCM had good thermal reliability and chemical stability. TG analysis showed that the impregnated PEG into the diatomite had good thermal stability. Thermal conductivity of the composite PCM was improved by adding expanded graphite in different mass fractions. Thermal energy storage performance of the composite PCM was also tested.     

Liquid metal gallium laden organic phase change material for energy storage: An experimental study

This paper presents the experimental study on the thermophysical behavior, thermal cyclic characteristics and energy storage performance of liquid metal (LM) laden in organic solid-liquid phase change material (PCM) for energy storage. In this view, Gallium (Ga) is added into D-Mannitol (DM) with a weight fraction of 0.1% and 0.5% by dispersion technique using a ball mill. Repeated melting/freezing cycle was carried out for 350 cycles and the samples were characterized using Differential Scanning Calorimetry (DSC), Thermogravimetry Analysis (TGA) and Fourier Transform Infrared (FTIR). The DM/Ga composite PCM showed enhanced thermal conductivity of ～8.4%, ～27.8% for 0.1 and 0.5 wt % Ga as compared to pure DM. XRD studies reveal that the pure DM exhibited β polymorphic phase while TGA and FTIR analysis confirm the thermal reliability and chemical stability of composites in the temperature range of 50–200 °C. Non isothermal crystal kinetic study proved that the addition of Ga increased the crystallization rate due to heterogeneous nucleation effect and leads to the reduction in subcooling temperature of the PCM. The experimental setup results to test the charging and discharging performance of the composite PCM revealed that the total time for one complete cycle reduced from 97.48 min for pure DM to 84.73 min and 63.92 min for DM-Ga composite with 0.1 wt % and 0.5 wt % respectively. Based on the results obtained, D-Mannitol based composites could be recommended as potential PCM candidates for solar heat and industrial waste heat recovery application due to its high energy density capacity, thermal/chemical stability and good heat transfer performance.     

High latent heat storage and high thermal conductive phase change materials using exfoliated graphite nanoplatelets

Using exfoliated graphite nanoplatelets (xGnP), paraffin/xGnP composite phase change materials (PCMs) were prepared by the stirring of xGnP in liquid paraffin for high electric conductivity, thermal conductivity and latent heat storage. xGnP of 1, 2, 3, 5 and 7 wt% was added to pure paraffin at 75 °C. Scanning electron microscopy (SEM) morphology showed uniform dispersion of xGnP in the paraffin wax. Good dispersion of xGnP in paraffin/xGnP composite PCMs led to high electric conductivity. The percolation threshold of paraffin/xGnP composite PCMs was between 1 and 2 wt% in resistivity measurement. The thermal conductivity of paraffin/xGnP composite PCMs was increased as xGnP loading contents. Also, reproducibility of paraffin/xGnP composite PCMs as continuous PCMs was manifested in results of electric and thermal conductivity. Paraffin/xGnP composite PCMs showed two peaks in the heating curve by differential scanning calorimeter (DSC) measurement. The first phase change peak at around 35 °C is lower and corresponds to the solid-solid phase transition of the paraffin, and the second peak is high at around 55 °C, corresponding to the solid-liquid phase change. The latent heat of paraffin/xGnP composite PCMs did not decrease as loading xGnP contents to paraffin. xGnP can be considered as an effective heat-diffusion promoter to improve thermal conductivity of PCMs without reducing its latent heat storage capacity in paraffin wax.     

Highly conductive composites made of phase change materials and graphite for thermal storage

Conventional phase change materials (PCMs) are already well known for their high thermal capacity and constant working temperature for thermal storage applications. Nevertheless, their low thermal conductivity (around 1 W m⁻¹ K⁻¹) leads to low and decreasing heat storage and discharge powers. Up to now, this major drawback has drastically inhibited their possible applications in industrial or domestic fields. The use of graphite to enhance the thermal conductivity of those materials has been already proposed in the case of paraffin but the corresponding applications are restricted to low-melting temperatures (below 150 °C). For many applications, especially for solar concentrated technologies, this temperature range is too low. In the present paper, new composites made of salts or eutectics and graphite flakes, in a melting temperature range of 200-300 °C are presented in terms of stability, storage capacity and thermal conductivity. The application of those materials to thermal storage is illustrated through simulated results according to different possible designs. The synergy between the storage composite properties and the interfacial area available for heat transfer with the working fluid is presented and discussed.     

RETRACTED: Preparation and thermal properties of form-stable paraffin phase change material encapsulation

Form-stable paraffin phase change materials (PCMs), in which the paraffin as a latent heat storage material and the polyolefins as a supporting material, have to be encapsulated because of the paraffin leakage and lipophilicity. A novel microencapsulated PCM in which form-stable paraffin is encapsulated into inorganic silica gel polymer is prepared successfully by in situ polymerization. A differential scanning calorimeter (DSC) is used to measure the thermal properties of the PCM. Moreover, the Washburn equation associated with the wetting properties of powder materials, is used to test the hydrophilic–lipophilic properties of PCM. The results indicate that the optimum microencapsulated PCM is endowed with good hydrophilicity, and its specific enthalpy maintains 123.78 J g⁻¹.     

Thermal energy storage in building integrated thermal systems: A review. Part 1. active storage systems

Energy consumed by heating, ventilation and air conditioning systems (HVAC) in buildings represents an important part of the global energy consumed in Europe. Thermal energy storage is considered as a promising technology to improve the energy efficiency of these systems, and if incorporated in the building envelope the energy demand can be reduced. Many studies are on applications of thermal energy storage in buildings, but few consider their integration in the building. The inclusion of thermal storage in a functional and constructive way could promote these systems in the commercial and residential building sector, as well as providing user-friendly tools to architects and engineers to help implementation at the design stage. The aim of this paper is to review and identify thermal storage building integrated systems and to classify them depending on the location of the thermal storage system.     

Preparation of capric acid/halloysite nanotube composite as form-stable phase change material for thermal energy storage

A novel form-stable composite as phase change material (PCM) for thermal energy storage was prepared by absorbing capric acid (CA) into halloysite nanotube (HNT). The composite PCM was characterized by TEM, FT-IR and DSC analysis techniques. The composite can contain capric acid as high as 60 wt% and maintain its original shape perfectly without any CA leakage after subjected to 50 melt-freeze cycles. The melting temperature and latent heat of composite (CA/HNT: 60/40 wt%) were determined as 29.34 °C and 75.52 J/g by DSC. Graphite (G) was added into the composite to improve thermal storage performance and the thermal storage and release rates were increased by 1.8 times and 1.7 times compared with the composite without graphite, respectively. Due to its high adsorption capacity of CA, high heat storage capacity, good thermal stability, low cost and simple preparation method, the composite can be considered as cost-effective latent heat storage material for practical applications such as solar energy storage, building energy conservation and agricultural greenhouse in the near future.     

Energy and exergy analysis of a latent heat storage system with phase change material for a solar collector

Analysis of energy and exergy has been performed for a latent heat storage system with phase change material (PCM) for a flat-plate solar collector. CaCl₂·6H₂O was used as PCM in thermal energy storage (TES) system. The designed collector combines in single unit solar energy collection and storage. PCMs are stored in a storage tank, which is located under the collector. A special heat transfer fluid was used to transfer heat from collector to PCM. Exergy analysis, which is based on the second law of thermodynamics, and energy analysis, which is based on the first law, were applied for evaluation of the system efficiency for charging period. The analyses were performed on 3 days in October. It was observed that the average net energy and exergy efficiencies are 45% and 2.2%, respectively.     

Numerical study on thermal energy storage performance of phase change material under non-steady-state inlet boundary

Due to the solar radiation intensity variation over time, the outlet temperature or mass flow rate of heat transfer fluid (HTF) presents non-steady-state characteristics for solar collector. So, in the phase change thermal energy storage (PCTES) unit which is connected to solar collector, the phase change process occurs under the non-steady-state inlet boundary condition. In present paper, regarding the non-steady-state boundary, based on enthalpy method, a two dimensional physical and mathematical model for a shell-and-tube PCTES unit was established and the simulation code was self-developed. The effects of the non-steady-state inlet condition of HTF on the thermal performance of the PCTES unit were numerically analyzed. The results show that when the average HTF inlet temperature in an hour is fixed at a constant value, the melting time (time required for PCM completely melting) decreases with the increase of initial inlet temperature. When the initial inlet temperature increases from 30 °C to 90 °C, the melting time will decrease from 42.75 min to 20.58 min. However, the total TES capacity in an hour reduces from 338.9 kJ/kg to 211.5 kJ/kg. When the average inlet mass flow rate in an hour is fixed at a constant value, with the initial HTF inlet mass flow rate increasing, the melting time of PCM decreases. The initial inlet mass flow rate increasing from 2.0 × 10⁻⁴ kg/s to 8.0 × 10⁻⁴ kg/s will lead to the melting time decreasing from 37.42 min to 23.75 min and the TES capacity of PCM increasing from 265.8 kJ/kg to 273.8 kJ/kg. Under all the studied cases, the heat flux on the tube surface increases at first, until it reaches a maximum then it decreases over time. And the larger the initial inlet temperature or mass flow rate, the earlier the maximum value appearance and the larger the maximum value.     

Form-stable phase change materials for thermal energy storage

The present paper considers the state of investigations and developments in form-stable phase change materials for thermal energy storage. Paraffins, fatty acids and their blends, polyethylene glycol are widely used as latent heat storage component in developing form-stable materials while high-density polyethylene (HDPE), styrene-butadiene-styrene (SBS) triblock copolymer, Eudragit S, Eudragit E, poly (vynil chloride) (PVC), poly (vynil alcohol) (PVA) and polyurethane block copolymer serve as structure supporting component. A set of organic and metallo-organic materials with high transition heat in solid-solid state is considered as perspective for-stable materials to store thermal energy. Another perspective class of form-stable materials are the materials on the basis of such porous materials as expanded perlite and vermiculite impregnated with phase change heat storage materials. The technology of producing new form-stable ultrafine heat storage fibers is developed. It opens availability to produce the clothers with improved heat storage ability for extremely cold regions. The perspective fields of application of form-stable materials are discussed. The further directions of investigations and developments are considered.     

Thermal performance of packed bed thermal energy storage units using multiple granular phase change composites

The present article reports on the utilization of multiple granular phase change composites (GPCC) with different ranges of phase change temperatures in a packed bed thermal energy storage system. Small particle diameter of GPCC allows simple mixing of two or three ranges of GPCCs in a packed bed for enhancement of storage unit performance. Experiments have been carried out to characterize the phase changing characteristics of two GPCCs chosen for this purpose. Packed bed column experiments have been carried out to provide basic understanding of the heat transfer process in the composite bed consisting of a mixture of GPCCs at different values of mixing ratio. A mathematical model has been developed for the analysis of charging and discharging process dynamics. Once validated, the model has been used to perform a parametric study to investigate the overall bed performance at different values of mixing ratio and Reynolds number. An optimization of the value of mixing ratio has been obtained based on the overall charging and discharging times as well as the exergy efficiency. It has been demonstrated that, as compared to the use of single GPCC, careful choice of the mixing ratio of GPCCs in a composite bed can result in a significant enhancement of the overall storage unit performance. As compared to the use of multiple sequential layers of GPCCs, using units composed of a mixture of GPCCs with an optimized mixing ratio results in a remarkable improvement of the unit performance without limitations on the charging and discharging directions during practical applications.     

Solar thermal storage systems using phase change materials

Using Fourier series expansion of the involving temperatures and the forcing parameters i.e. the solar radiation and the ambient temperature, an iterative procedure has been developed to solve the heat transfer problem with moving boundaries. Calculations specific to a typical summer and winter day in Delhi have been presented for a numerical appreciation of the developed analysis. Experiments have been performed to validate the developed theoretical analysis. A good agreement is seen between theoretical and experimental results with in the domain of the applicability of theory.     

A review of intercalation composite phase change material: Preparation, structure and properties

This paper reviews preparation, structure and properties of the intercalation composite phase change material (PCM). The layered structure of clay and graphite is utilized to prepare the intercalation composite PCM. It is concluded that the preparation methods include liquid phase intercalation and melting intercalation. The thermal conductivity and flame retardancy of organic PCM are improved by intercalating organic PCM into montmorillonite (MMT) or graphite. The phase change properties of the intercalation composite PCM can be measured by differential scanning calorimetry (DSC) and T-history method.     

Thermal performance analysis of a flat slab phase change thermal storage unit with liquid-based heat transfer fluid for cooling applications

This paper presents the results of a thermal performance analysis of a phase change thermal storage unit. The unit consists of several parallel flat slabs of phase change material (PCM) with a liquid heat transfer fluid (HTF) flowing along the passages between the slabs. A validated numerical model developed previously to solve the phase change problem in flat slabs was used. An insight is gained into the melting process by examining the temperatures of the HTF nodes, wall nodes and PCM nodes and the heat transfer rates at four phases during melting. The duration of the melting process is defined based on the level of melting completion. The effects of several parameters on the HTF outlet temperature, heat transfer rate and melting time are evaluated through a parametric study to evaluate the effects of the HTF mass flow rate, HTF inlet temperature, gap between slabs, slab dimensions, PCM initial temperature and thermal conductivity of the container on the thermal performance. The results are used to design a phase change thermal storage unit for a refrigerated truck.     

Granular phase changing composites for thermal energy storage

Granular phase changing composites for thermal energy storage were made of granular porous materials and organic phase changing materials by means of vacuum impregnation method. Experimental studies on the vacuum impregnation method, phase changing behavior, chemical compatibility between porous materials and phase changing materials, and sealing performance of coating materials arrived in the following conclusions. Firstly, the vacuum impregnation method is effective in loading porous materials with phase changing materials; and its setup is simple, cheap and easy of scale-up. Secondly, organic phase changing materials (including fatty acids and their derivatives, and paraffin) and inorganic porous materials (including expanded clay, expanded fly ash and expanded perlite) are suitable raw materials for the phase changing composites with respect to chemical compatibility, large thermal energy storage density, and feasibility of large scale processing. Thirdly, thickened latex is the best choice of coating materials for the porous material granules, whose sealing performance is about 40-fold higher than that of normal cement paste and about sevenfold higher than that of the best polymer modified cement paste in this paper.     

Synthesis of solid–solid phase change material for thermal energy storage by crosslinking of polyethylene glycol with poly (glycidyl methacrylate)

Polyethylene glycol (PEG10000)/poly (glycidyl methacrylate) (PGMA) crosslinked copolymer as a novel solid–solid phase change material (SSPCM) was successfully synthesized through the ring-opening crosslinking reaction of end-carboxyl groups in carboxyl polyethylene glycol (CPEG) and epoxy groups in PGMA. Fourier transform infrared spectroscopy (FT-IR), polarizing optical microscopy (POM), wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC) and thermogravimetry (TG) were employed to study the chemical structure, crystalline properties, phase transition behaviors and the thermal stability of the copolymer, respectively. The results from WAXD patterns and POM images show that the crystalline form of the copolymer is similar with that of pure PEG, and the PEG soft segment phase transition between crystalline and amorphous states results in heat storage and release of the copolymer. Due to the crosslinking network restricted the free movement of the soft segments, at temperature above the PEG phase melting transition, the copolymer was still solid. The DSC results indicate that the copolymer imparts balanced and reversible phase change behaviors at the temperature range of 25–60 °C, and it has high latent heat storage capacity of more than 70 J/g. The TG results suggest that the copolymer had a much broader applicable temperature range compared with pure PEG.