Study on wettability improvement and its uniformity of wool fabric treated by atmospheric pressure plasma jet

The influence of processing parameters on wettability improvement and its uniformity of wool fabric treated by atmospheric pressure plasma jet (APPJ) was explored. A woven wool fabric was treated by APPJ under various treatment conditions such as different treatment time, different oxygen flow rate, and different jet‐to‐substrate distance. The water absorption time of wool fabric was measured to determine wettability improvement. The diffusion photo of water droplet on wool fabric surface was taken by digital camera to reflect wettability uniformity. After APPJ treatment, SEM observation showed that the scales on the wool fiber surface directly facing plasma jet pores were destroyed than those on the other fiber surface. XPS analysis showed that the carbon concentration substantially decreased. The concentration of oxygen and nitrogen significantly increased and but the concentration of sulfur and silicon did not obviously changed. With the addition of oxygen gas, more polar groups such as hydroxyl and carboxyl produced on wool fiber surface. The water absorption time of wool fabric greatly reduced indicating wettability improvement. The diffusion of water droplet on wool fabric surface was also larger and more homogenous suggesting uniform plasma treatment. It was concluded that the wettability improvement and its uniformity of the treated wool fabric increased and then decreased with the increasing oxygen flow rate and jet‐to‐substrate distance, and increased with the increasing treatment time. Therefore to achieve reasonable wettability and its uniformity of the wool fabric treated by APPJ, plasma treatment conditions have to be carefully chosen. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Surface characterization of PET nonwoven fabric treated by He/O2 atmospheric pressure plasma

The surface of polyethyleneterephthalate (PET) nonwoven fabric was modified by He/O₂ atmospheric pressure plasma treatment, varying plasma exposure time. The plasma treated PET surfaces have been analyzed to investigate the chemical nature and morphology of surface by X‐ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM), respectively. The change of wettability was measured depending on plasma exposure time. XPS results indicated the presence of oxygen‐based functional groups on the PET nonwoven fabric surface after plasma treatment and oxygen content increased as exposure time increased. The mean roughness increased after 30 s exposure and further increase in exposure to 60 s led to decrease of the roughness and then again increase. The root mean square roughness followed the similar trend to mean roughness. The average difference in height, Rz, increased after plasma exposure for 30 s, while it slightly decreased after 60 s exposure. Despite of redeposition, the Rz of 90 s exposed sample increased more than two times compared with those of 30 and 60 s exposed. Wettability increased progressively up to 10 times after 90 s exposure compared with the untreated. It is attributed to the increases of hydrophilicity and surface roughness. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

常压等离子体改善合成纤维吸湿性的研究

用氦气作为等离子体的气体源、对涤纶、锦纶6、高强度聚乙烯纤维,Twaron 1000芳纶4种合成纤维进行常压等离子体处理,改善纤维的吸湿性能。结果表明:常压等离子体处理,对涤纶和锦纶6的表面有一定的刻蚀作用,但对高强度聚乙烯纤维、Twaron 1000芳纶的表面没有明显影响;经常压等离子体处理后,合成纤维表面氧、氮有所增加,吸湿性能得到提高,强度没有显著变化。     

水分对常压等离子体处理纤维结构与性能的影响

在空气相对湿度为5%,65%和95%的条件下,应用氦气/氧气常压等离子体处理芳纶和超高强度聚乙烯纤维,采用单纤维抽拔实验测定处理前后纤维与环氧树脂间的层间剪切强度,利用原子力显微镜和X射线光电子能谱仪分析等离子体处理前后纤维表面形态和化学成分的变化.结果表明:等离子体处理纤维随着处理环境湿度的增加,水分促进了芳纶表面的...     

常压等离子体处理芳砜纶的结构与性能研究

分别采用氦气和氦气/氧气对芳砜纶进行常压等离子体处理。采用滴水吸收实验测定处理前后纤维表面的润湿性,利用扫描电子显微镜和X射线光电子能谱仪分析处理前后纤维表面形态和化学成分的变化。结果表明:经常压等离子体处理后芳砜纶表面粗糙度增加,纤维表面碳元素含量下降,羟基、羧基等含氧或氮的极性基团增加,芳砜纶纱线的润湿性能提高,纱线强度没有明显变化,氦气/氧气等离子体处理比氦气等离子体处理效果更好。     

Effect of atmospheric pressure helium plasma on felting and low temperature dyeing of wool

Wool fabrics were treated with atmospheric pressure helium glow discharge plasma in an attempt to improve felting and dyeing behavior with cold brand reactive dyes using cold pad‐batch method at neutral pH. On glow plasma treatment, the hydrophilicity of wool surface and its resistance toward felting was greatly improved without any significant damage to the cuticle layer. The color strength of the plasma treated dyed wool on the surface (in terms of K/S) was found to be nearly double of the color strength of dyed untreated wool fabric. However, the corresponding total dye uptake of the treated wool increased by a much lower value of 40%–50%. The reason behind this altered dyeing behavior was investigated by studying the dye kinetics using infinite bath and surface characteristics using SEM and SIMS. It was found that the glow plasma treatment greatly transformed the chemical surface of the wool fibers. It resulted in uniform removal of hydrophobic cuticular layer, which resulted in better diffusion of the dye molecules into the fiber, and formation of hydrophilic ? NH₂ groups near the surface, which helped in anchoring the dye molecules close to the surface giving higher color strength than expected. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of moisture regain of aramid fibers on effects of atmospheric pressure plasma treatment on improving adhesion with epoxy

One difference between a low‐pressure plasma treatment and an atmospheric pressure plasma treatment is that in the atmosphere, the substrate material may contain significant quantities of moisture, which could potentially influence the effects of the plasma treatment. To investigate how the existence of moisture affects atmospheric pressure plasma treatment, aramid fibers (Twaron 1000) with three different moisture regains (0.5, 4.5, and 5.5%) were treated by an atmospheric pressure plasma jet for 3 s at a gas flow rate of 8 L/min, a treatment head temperature of 100°C, and a power of 10 W. The scanning electron microscopy analysis showed no observable surface morphology change for the plasma treated samples. X‐ray photoelectron spectroscopy analysis showed the oxygen contents of the 0.5 and 4.5% moisture regain groups increased from that of the control, although the opposite was true for the 5.5% moisture regain group. The advancing contact angles of the treated fibers decreased about 8°–16° whereas their receding contact angles decreased about 17°–27°. The interfacial shear strengths of the treated fibers as measured using microbond pull‐out tests were more than doubled when the moisture regain was 4.5 or 5.5%, whereas it increased by 58% when the moisture regain was 0.5%. In addition, no significant difference in single fiber tensile strength was observed among the plasma treated samples and the control sample. Therefore, we concluded that moisture regain promoted the plasma treatment effect in the improvement of the adhesion property of aramid fibers to epoxy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 242–247, 2006     

Experimental investigation into the effect of adhesion properties of PEEK modified by atmospheric pressure plasma and low pressure plasma

High performance polymer, Polyether Ether Ketone (PEEK) (service temperature ?250°C to +300°C, tensile strength: 120 MPa) is gaining significant interest in aerospace and automotive industries. In this investigation, attention is given to understand adhesion properties of PEEK, when surface of the PEEK is modified by two different plasma processes (i) atmospheric pressure plasma and (ii) low pressure plasma under DC Glow Discharge. The PEEK sheets are fabricated by ultra high temperature resistant epoxy adhesive (DURALCO 4703, service temperature ?260°C to +350°C). The surface of the PEEK is modified through atmospheric pressure plasma with 30 and 60 s of exposure and low pressure plasma with 30, 60, 120, 240, and 480 s of exposure. It is observed that polar component of surface energy leading to total surface energy of the polymer increases significantly when exposed to atmospheric pressure plasma. In the case of low pressure plasma, polar component of surface energy leading to total surface energy of the polymer increases with time of exposure up to 120 s and thereafter, it deteriorates with increasing time of exposure. The fractured surface of the adhesively bonded PEEK is examined under SEM. It is observed that unmodified PEEK fails essentially from the adhesive to PEEK interface resulting in low adhesive bond strength. In the case of surface modified PEEK under atmospheric pressure plasma, the failure is entirely from the PEEK and essentially tensile failure at the end of the overlap resulting in significant increase in adhesive bond strength. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

常压等离子体改善高性能纤维粘结性的研究

以氦气为载气,氧气为反应气体,对高强度聚乙烯和Twaron 1000芳纶两种高性能纤维进行常压等离子体处理,来改善纤维的粘结性能;采用单纤维抽拔实验测定等离子体处理前后纤维与环氧树脂之间的界面剪切力;利用原子力显微镜和X射线光电子能谱仪分析等离子体处理前后纤维表面形态和化学成分的变化。结果表明:高强度聚乙烯纤维和芳纶经常压等离子体处理后,纤维表面粗糙度增加,纤维表面碳元素含量下降,羟基、羧基等含氧或氮的极性基团增加,纤维粘结性能得到提高,但其强度无明显变化。     

Atmospheric pressure plasma treatment of polyethylene via a pulse dielectric barrier discharge: Comparison using various gas compositions versus corona discharge in air

Modification of polyolefin surfaces is often necessary to achieve improved printability, lamination, etc. Although corona discharge and flame treatments can produce the higher surface energy needed for these applications, the properties of the resulting surfaces are not always optimal. Atmospheric pressure plasma is a surface modification technique that is similar to corona discharge treatment, but with more control, greater uniformity, and higher efficiency. Using an atmospheric pressure plasma unit with a dielectric barrier discharge generated using an asymmetric pulse voltage, the effects of different gases, powers, and linespeeds on polyethylene surface treatment were studied. Our results show that atmospheric pressure plasma can be used to achieve higher long‐term wettability, higher surface oxygen and nitrogen, and a greater range of surface chemistries with better robustness versus standard corona treatment. Atomic force microscopy results suggest significant differences in the mechanism of surface functionalization versus etching and ablation depending on the gases used. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 319–331, 1999     

Surface modification of textiles by glow discharge technique: Part II: Low frequency plasma treatment of wool fabrics with acrylic acid

In this study, wool fibers are modified by low frequency plasma polymerization of acrylic acid regarding to its' hydrophobic character due to cuticular cells at their surfaces. Variables of the plasma glow discharge processes were power (40–100 W) and exposure time (5–45 min). The effect of plasma modification in the performance properties of wool were investigated on the basis of hydrophilicity of wool, average wrinkle recovery angle, and breaking strength. The surface chemical structures of fabrics were examined with x‐ray photoelectron spectroscopy. The hydrophobic wool fabric became hydrophilic after all plasma treatments except one (40W–5 min). Average wrinkle recovery angle of the treated fabrics were between 157 and 178°, while that of untreated fabric was 180°. The treated fabrics had a little bit lower angles according to the untreated fabric. However, even the lowest value as 157° means that the fabric has a good crease resistance property. The breaking strengths of fabrics were increased up to 26% after the plasma treatments. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

常压辉光放电等离子体研究进展及聚合物表面改性

综述了常压辉光放电等离子体(APGDP)的产生机理及研究进展。介绍了难以产生稳定的APGDP 是由于辉光放电容易向细丝放电和弧光放电过渡,其解决措施是选择合适的介质板材料、电极间距、电源电压及频率、气体成分等。指出APGDP对化纤聚合物表面改性的效果与聚合物的分子结构、等离子体气体、介质板材料等因素有关,且改性效果具有时效性,要根据聚合物的分子结构选择合适的等离子体。     

常压等离子射流表面改性超高模量聚乙烯纤维

利用常压等离子射流(APPJ)方法对超高模量聚乙烯(UHMPE)纤维进行表面改性处理。研究了处理前后UHMPE纤维的力学性能、表面形貌、化学成分、表面粘结性能的变化。结果表明,常压等离子射流处理后,UHMPE纤维的强度未发生显著变化,纤维表面粗糙度增加,表面氧元素的含量增加,表面极性基团增加,纤维与环氧树脂之间的粘结性能得到显著的改善。     

Environmentally friendly flame‐retardant materials produced by atmospheric pressure plasma modifications

The objective of this work was to investigate plasma modification of viscose for environmentally friendly flame‐retardant cellulosic materials. Sodium silicate layers were predeposited onto viscose and cotton flannel substrates and grafted/crosslinked using atmospheric pressure plasma. The modified cellulosic fabrics tested with the automated 45° angle test chamber showed significant improvement in their flame‐retardant properties. Analysis conducted by TGA and DSC exhibited enhanced thermal stability of the treated fabrics. Furthermore, the surface analysis (XPS and SEM) confirmed the presence of the SiO₂ network attached to the substrate even after intense ultrasound washes. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Surface modification of ultra high modulus polyethylene fibers by an atmospheric pressure plasma jet

To improve their adhesion properties, ultra high modulus polyethylene (UHMPE) fibers were treated by an atmospheric pressure helium plasma jet (APPJ), which was operated at radio frequency (13.56 MHz). The surface properties of the fibers were investigated by X‐ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and contact angle measurement. The surface dyeability improvement after plasma treatments was investigated using laser scanning confocal microscopy (LSCM). The adhesion strengths of the fibers with epoxy were evaluated by microbond tests. In addition, the influence of operational parameters of the plasma treatment including power input and treatment temperature was studied. XPS analysis showed a significant increase in the surface oxygen content. LSCM results showed that the plasma treatments greatly increased fluorescence dye concentrations on the surface and higher diffusion rate to the fiber center. The tensile strength of UHMPE fiber either remained unchanged or decreased by 10–13.6% after plasma treatment. The contact angle exhibited a characteristic increase in wettability, due to the polar groups introduced by plasma treatment. The microbond test showed that the interfacial shear strengths (IFSS) increase significantly (57–139%) after plasma treatment for all groups and the optimum activation is obtained at 100°C and 5 W power input. SEM analysis showed roughened surfaces after the plasma treatments. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

常压等离子体射流对聚乙烯醇薄膜性能的影响

用常压等离子体射流处理不同含水率聚乙烯醇（PVA）薄膜,通过扫描电镜（SEM）观察薄膜表面形态,并用红外光谱测试仪（FTIR）、X光电子能谱（XPS）、X射线衍射仪（XRD）分析了等离子体处理前后含水率为1.85%MC及41.33%MC两种 PVA化学结构及结晶结构的变化。试验结果表明:水分可加速氦气/氧气等离子体对PVA刻蚀及氧化,其中刻蚀速率达0.68μm/min,氧含量从30.8%提高到34.8％;同时,经过处理的薄膜结晶度增加了48％。     

Aging of hydrophobized surfaces of ramie fibers induced by atmospheric pressure plasma treatment with ethanol pretreatment

In order to investigate hydrophilic recovery of hydrophobic treatment of cellulose fibers, ramie fibers are ethanol-pretreated followed by atmospheric pressure plasma jet (APPJ) treatment using helium as the treatment gas and age for up to 150?days in 20?°C and 65% relative humidity. Scanning electron microscopy shows the fiber surfaces of the ethanol-pretreated?+?APPJ-treated group of freshly prepared, aged for 30?days, and aged for 150?days are covered with polypropylene matrix after fiber pullout tests. X-ray photoelectron spectroscopy shows that the freshly prepared ethanol-pretreated?+?APPJ-treated group has a 31% reduction in atomic ratio of oxygen to carbon and maintains at a similar level even after 150?days of aging. Water contact angle measurement demonstrates that the wettability of fiber surface of the freshly prepared ethanol-pretreated?+?APPJ-treated group drastically decreases and remains at the same lever after aging. Interfacial shear strength test reveals that the interfacial adhesion between PP matrix and ramie fiber for the freshly prepared ethanol-pretreated?+?APPJ-treated group increases 26% and remains substantially higher than that of the control group over time. These results indicate that the ethanol pretreatment followed by APPJ treatment is a permanent surface treatment with negligible aging for at least five months.     

Effect of alcohol pretreatment in conjunction with atmospheric pressure plasmas on hydrophobizing ramie fiber surfaces

To improve interfacial adhesion between hydrophilic cellulose fiber and hydrophobic polymer matrix, ramie fibers were pretreated with isopropanol and n-butanol and then plasma treated using an atmospheric pressure plasma apparatus. For the plasma-treated fibers, the scanning electron microscopy shows increased surface roughness and the X-ray photoelectron spectroscopy analysis shows a significant increase of C–C bond in isopropanol-pretreated group, whereas for n-butanol-pretreated group the raise of C=O bonds is most noticeable. For both alcohol-pretreated and plasma-treated groups, the water contact angles increase significantly. Microbond pull-out test shows interfacial shear strengths of fiber/polypropylene (PP) samples increase by 47 and 34%, respectively, for the two groups compared with the control. Therefore, it can be concluded that the reaction between both alcohols and cellulose induced by plasma can indeed create a fiber surface with increased roughness and decreased polarity, and thus is more compatible to PP.     

Atmospheric plasma application to improve adhesion of electrospun nanofibers onto protective fabric

Nylon 6 electrospun nanofibers were deposited on plasma-pretreated woven fabric substrates with the objective of improving adhesion between them. The prepared samples were evaluated for adhesion strength and durability of nanofiber mats by carrying out peel strength, flex resistance, and abrasion resistance tests. The test results showed significant improvement in the adhesion of nanofiber mats on woven fabric substrates due to atmospheric plasma pretreatment. The samples also exhibited good flex and abrasion resistance characteristics. X-ray photoelectron spectroscopy and water contact angle analyses indicate that plasma pretreatment introduces radicals, increases the oxygen content on the substrate surface, and leads to formation of active chemical sites that may be responsible for enhanced cross-linking between the substrate fabric and the electrospun nanofibers, which in turn increases the adhesion properties. The work demonstrates that the plasma treatment of the substrate fabric prior to deposition of electrospun nanofiber mats is a promising method to prepare durable functional materials.