Experimental investigation of double gas hydrate formation in the presence of modified starch as a kinetic inhibitor in a flow mini‐loop apparatus

The main objective of the present work is experimental investigation of double gas hydrate formation with or without presence of modified starch as kinetic inhibitors in a flow mini‐loop apparatus. To this object, a laboratory flow mini‐loop apparatus was set up to measure the induction time for hydrate formation and the rate uptake when a gaseous mixture (such as 75% C1–25% C3, 25% C1–75% C3, 75% C1–25% i‐C4 and 25% C1–75% i‐C4) is contacted with water containing or not containing dissolved inhibitor under suitable temperature and pressure conditions. In each experiment, water blend saturated with gas mixture is circulated up to a required pressure. Pressure is maintained at a constant value during experimental runs by means of required gas mixture make‐up. The effect of pressure on gas consumption during hydrate formation is investigated with or without presence of polyvinylpyrrolidone and modified starch as kinetic inhibitors at various concentrations. Our results were shown that the modified starch can be applied as inhibitors in prevention of double gas hydrate formation in mini‐loop apparatus. © 2011 Canadian Society for Chemical Engineering     

Enhancement of the performance of kinetic inhibitors in the presence of polyethylene oxide and polypropylene oxide for binary mixtures during gas hydrate formation in a flow mini‐loop apparatus

The objective of this work is to demonstrate the impact of the polyethylene oxide (PEO) and polypropylene oxide (PPO) on the performance of gas hydrate kinetic inhibitors for binary mixtures during gas hydrate formation in a flow mini‐loop apparatus. PEO and PPO are commercially available polymers that they have been considered to be unable to exhibit kinetic hydrate inhibition (KHI) by their self. Prevention of gas hydrate formation experiments in the presence of the KHIs solutions were conducted in a flow mini‐loop apparatus manner under suitable pressures and temperature conditions for binary gaseous mixtures including 70% CH₄/30% C₃H₈, 30% CH₄/70% C₃H₈, 70% CH₄/30% i‐C₄H₁₀, and 30% CH₄/70% i‐C₄H₁₀. In the experiments, induction time for crystallisation of gas hydrate formation and gas consumption rate are investigated in systems without KHI, containing KHI only (such as polyvinylpyrrolidone (PVP) and L ‐tyrosine) and PEO or PPO together with KHI. Pressure is maintained at a constant value during experimental runs by means of required gas make‐up. The addition of a KHI into system delayed the onset of hydrate crystal nucleation. Furthermore, addition of the PEO or PPO to a KHI solution was found to enhance the performance of KHI. In addition, under the same pressure temperature hydrate formation conditions the induction time is longer when the PPO is present. Thus, inclusion of PPO into a KHI solution shows a higher enhancement in its inhibiting performance compare to PEO. © 2011 Canadian Society for Chemical Engineering     

Prediction of induction time for natural gas components during gas hydrate formation in the presence of kinetic hydrate inhibitors in a flow mini‐loop apparatus

The objective of this work is the prediction of induction time (t_i) for simple gas hydrate formation in the presence or absence of kinetic hydrate inhibitors at various conditions based on the Kashchiev and Firoozabadi model in a flow mini‐loop apparatus. For this purpose, the t_i model is developed for simple gas hydrate formation in batch system for natural gas components during hydrate formation in a flow mini‐loop apparatus. A laboratory flow mini‐loop apparatus is designed and built up to measure the t_i for simple gas hydrate formation when a hydrate former (such as C₁, C₃, CO₂ and i‐C₄) is contacted with water in the absence or presence of dissolved inhibitor, such as poly vinylpyrrolidone, PVCap and L ‐tyrosine. In each experiment, a water blend saturated with pure gas is circulated up to a required pressure. Pressure is maintained at a constant value during experimental runs by means of the required gas make‐up. The average absolute deviation (AAD) of the predicted t_i values from the corresponding experimental data are found to be about 11% and 9.4% for gas hydrate formation t_i in the presence or absence of kinetic hydrate inhibitors, respectively. © 2012 Canadian Society for Chemical Engineering     

Performance Improvement of Various Kinetic Hydrate Inhibitors Using 2-Butoxyethanol for Simple Gas Hydrate Formation in a Flow Mini-Loop Apparatus

The effect of 2-butoxyethanol as an additive on simple gas hydrate formation in the presence of kinetic hydrate inhibitors such as modified starch, polyvinylcaprolactam, and Gaffix VC-713 under various conditions in a flow mini-loop apparatus has been studied. A laboratory flow mini-loop apparatus has been designed and manufactured to measure the induction time of simple gas hydrate formation. Hydrate formers (such as C1, C2, C3, i-C4, and CO₂) are contacted with water containing dissolved inhibitor in the presence of 2-butoxyethanol as an additive at desired temperature and pressure. The effect of 2-butoxyethanol on the induction time during gas hydrate formation was investigated in the presence and absence of modified starch, polyvinylcaprolactam, and Gaffix VC-713 as kinetic inhibitors. Results show that the induction time is prolonged in the presence of Gaffix VC-713 compared to polyvinylcaprolactam and modified starch as inhibitors. Moreover, the induction time in the presence of 2-butoxyethanol is greater than in the absence of this additive for simple gas hydrate formation. As a result, the performance of kinetic hydrate inhibitors was enhanced in the presence of 2-butoxyethanol for natural gas components during gas hydrate formation.     

Synthesis and evaluation of poly (N-vinyl caprolactam)-co-tert-butyl acrylate as kinetic hydrate inhibitor

Low dosage kinetic hydrate inhibitors(KHIs) are a kind of alternative chemical additives to high dosage thermodynamic inhibitors for preventing gas hydrate formation in oil & gas production wells and transportation pipelines.In this paper,a new KHI,poly(N-vinyl caprolactam)-co-tert-butyl acrylate(PVCapco-TBA),was successfully synthesized with N-vinyl caprolactam(NVCap) and tert-butyl acrylate.The kinetic inhibition performances of PVCap-co-TBA on the formations of both structure Ⅰ methane hy...     

THE EFFECT OF VARIOUS TYPES OF EQUATIONS OF STATE ON DRIVING FORCE CALCULATION AND GAS CONSUMPTION PREDICTION IN SIMPLE AND DOUBLE HYDRATE FORMATION WITH OR WITHOUT THE PRESENCE OF KINETIC INHIBITORS IN BATCH SYSTEMS

This article compares the effects of using various types of equations of state (Peng-Robinson, PR; Soave-Redlich-Kwong, SRK; Esmaeilzadeh-Roshanfekr, ER; Patel-Teja, PT; and Valderrama-Patel-Teja, VPT) on the calculated driving force and rate of gas consumption based on the Kashchiev model in simple and double-gas hydrate formation for methane, ethane, and their mixtures with 1130 experimental published data points with or without the presence of kinetic inhibitors at various pressures and temperatures. For the prediction of gas consumption rate in double-gas hydrate formation, the rate equation based on the Kashchiev model for simple gas hydrate formation was developed using the calculation of gas mole fraction in hydrate phase and then prediction of gas hydrate formation rate for each component in gaseous mixture. The total average absolute deviation was found to be 8.72%, 10.34%, 8.84%, 11.04%, and 14.16% for the PR, ER, SRK, VPT, and PT equations of state for calculating gas consumption in simple and double hydrate formation, respectively.     

A short review on natural gas hydrate,kinetic hydrate inhibitors and inhibitor synergists

Gas hydrate-caused pipeline plugging is an industrial nuisance for petroleum flow assurance that calls for technological innovations. Traditional thermodynamic inhibitors such as glycols and inorganic salts suffer from high dosing, environmental unfriendliness, corrosiveness, and economical burden. The development and use of kinetic hydrate inhibitors (KHIs), mostly polymeric compounds, with their inhibiting effects on hydrate nucleation and growth are considered an effective and economically viable chemical treatment for hydrate prevention. However, the actual performance of a KHI candidate is dependent on various factors including its chemical structure, molecular weight, spatial configuration, effective concentration, pressure and temperature, evaluation methods, use of other additives, etc. This review provides a short but systematic overview of the fundamentals of natural gas hydrates, the prevailing categories of polymeric kinetic hydrate inhibitors with proposed inhibition mechanisms, and the various synergists studied for boosting the KHI performance. Further research endeavors are in need to unveil the KHI working modes under different conditions. The conjunctive use of KHIs and synergists may facilitate the commercial application of effective KHIs to tackle the hydrate plugging problem in the oil and gas flow assurance practices.     

An investigation into the laboratory method for the evaluation of the performance of kinetic hydrate inhibitors using superheated gas hydrates

Kinetic hydrate inhibitors (KHIs) are used to prevent gas hydrate formation in gas and oilfield operations. Recently, a new KHI test method was reported in which hydrates are formed and re-melted just above the equilibrium temperature, before the fluids are re-cooled and the performance of the chemical as a KHI is determined. The method, which we have called the superheated hydrate test method, is claimed to be more reliable for KHI ranking in small equipment, giving less scattering in the hold time data due to avoiding the stochastic nature of the first hydrate formation. We have independently investigated this superheated hydrate test method in steel and sapphire autoclave tests using a gas mixture forming Structure II hydrates and a liquid hydrocarbon phase, which was necessary for satisfactory results. Our results indicate that hold times are shorter than using non-superheated hydrate test methods, but they are more reproducible with less scattering. The reduced scattering occurs in isothermal or slow ramping experiments even when the hydrates are melted at more than 10 °C above the equilibrium temperature (T_eq). However, if a rapid cooling method is used, the improved reproducibility is retained when melting hydrate at 2.4 °C above T_eq but lost when warming to 8.4 °C above T_eq. Using the ramping test method, most, but not all the KHIs tested agreed with the same performance ranking obtained using traditional non-superheated hydrate test methods. This may be related to the variation in the dissociation temperature of gas hydrates with different KHIs and different KHI inhibition mechanisms. Results also varied between different size autoclave equipments.     

THF hydrate crystal growth inhibition with small anionic organic compounds and their synergistic properties with the kinetic hydrate inhibitor poly(N-vinylcaprolactam)

Small, cationic tetraalkylammonium ions (particularly for alkyl=butyl or pentyl) are known to inhibit tetrahydrofuran (THF) and natural gas hydrate crystal growth and have been used as synergists for commercial kinetic hydrate inhibitor polymers (KHIs), such as N-vinylcaprolactam polymers, for a number of years. The ability for small, organic anionic molecules to inhibit (THF) hydrate crystal growth and their potential as KHI synergists in blends with poly(N-vinylcaprolactam) have been investigated. Several series of sodium alkyl carboxylates, sulphates and sulphonates were synthesised. It was found that none of these molecules were capable of inhibiting THF hydrate crystal growth as well as the best tetraalkylammonium salts. Alkyl carboxylates appeared to be more effective as inhibitors than the sulphonates or sulphates. The most effective anionic THF hydrate crystal growth inhibitors had butyl or pentyl groups, with alkyl branching at the tail (i.e. iso- rather than n-isomers) being advantageous. Anionic carboxylate molecules, particularly with isopentyl or isobutyl groups, showed some kinetic inhibition synergy with poly(N-vinylcaprolactam) lowering the onset and catastrophic hydrate formation temperatures in high pressure (78 bar) constant cooling experiments with Structure II hydrates by 1–2 °C when dosed at 2500 ppm compared with using 2500 ppm polymer alone. This synergism was however less than the best tetraalkylammonium salts (alkyl=n-butyl or n-pentyl) at the same test conditions. Sodium butyl sulphonate and sodium 4-methylpentanoate did not prevent hydrate agglomeration with 3.6% brine and decane at 25% water cut in stirred sapphire cells when dosed at 20,000 ppm based on the aqueous phase, whereas 10,000–20,000 ppm active material of several commercially available anti-agglomerants gave fine transportable slurries and no hydrate deposits at the same conditions.     

Kinetic Modeling of Methane Hydrate Formation in the Presence of Low‐Dosage Water‐Soluble Ionic Liquids

The kinetic and thermodynamic effects of three typical low‐dosage imidazolium‐based ionic liquids (ILs) on methane hydrate formation and dissociation were investigated, considering the anion nature and subcooling and/or overpressure driving forces. Isochoric hydrate formation and dissociation data were obtained by the modified slow step‐heating method. ILs proved to have a dual effect on both formation and dissociation of methane hydrate including thermodynamic and kinetic inhibition. Kinetic modeling of methane hydrate inhibition by low‐dosage ILs was performed. Kinetic analysis showed that IL inhibitors mainly cause a delay in the nucleation or hydrate growth step. The related inhibition mechanism was resolved regarding the ionic nature and electrostatic interactions of ILs with water molecules. Two binomial exponential kinetic relations were derived and used for simple methane hydrate formation in the presence of ILs as kinetic hydrate inhibitors. The proposed relations can serve for a quick estimation of the nature, extent, strength, and effectiveness of ILs on various gas hydrates.     

Study on the kinetics of hydrate formation in a bubble column

Gas hydrate formation experiments were performed using methane in the presence of tetrahydrofuran (THF) in aqueous solution in a transparent bubble column in which a single pipe or a sintered plate was used to produce bubbles. The mole fraction of THF in aqueous solution was fixed at 6%. The hydrate formation kinetic behaviors on the surface of the rising bubble, the mechanical stability of hydrate shell formed on the surface of the bubble, the interactions among the bubbles with hydrate shell were observed and investigated morphologically. The rise velocities of individual bubbles with hydrate shells of different thickness and the consumption rates of methane gas were measured. A kinetic model was developed to correlate the experimentally measured gas consumption rate data. It was found that the hydrate formation rate on the surface of the moving bubble was high, but the formed hydrate shell was not very easy to be broken up. The bubbles with hydrate shells tended to agglomerate rather than merge into bigger bubble. This kind of characteristic of hydrate shell hindered the further formation of hydrate and led to the lower consumption rate of methane. The consumption rate of methane was found to increase with the decrease of temperature or increase of pressure. The increase of gas flux led to a linear increase in consumption rate of methane. It was demonstrated that the developed kinetic model could be used to correlate the consumption rate satisfyingly.     

Tetrahydrofuran hydrate crystal growth inhibition by hyperbranched poly(ester amide)s

Kinetic hydrate inhibitors (KHIs) are water-soluble polymers designed to delay gas hydrate formation in gas and oilfield operations. Inhibition of growth of gas hydrate crystals is one of the mechanisms by which KHIs have been proposed to act. One class of commercial KHIs is the hyperbranched poly(ester amide)s. We have investigated the ability of a range of structurally different hyperbranched poly(ester amide)s to inhibit the crystal growth of tetrahydrofuran (THF) hydrate which forms a Structure II clathrate hydrate, the most common gas hydrate structure encountered in the upstream oil and gas industry. The results indicate that there is an optimum size of hydrophobic groups attached to the succinyl part of the polymer, which gives best crystal growth inhibition. However, total inhibition was impossible to achieve even at a concentration of 8000 ppm of one of the best polymers at a subcooling of 3.4 °C, tentatively suggesting that polymer adsorption onto natural gas hydrate crystal surfaces is probably not the primary mechanism of kinetic inhibition operating in field applications with this class of KHI.     

X射线衍射分析聚乙烯吡咯烷酮对水合物分解过程的影响

深水油气资源的勘探开发以及开采过程中的环保要求,使得天然气水合物动力学抑制剂使用不可避免,含动力学抑制剂的分解研究对水合物生成后的解堵具有重要的指导意义。本文在高压反应釜内采用甲烷和丙烷混合气,合成天然气水合物,并用X射线粉晶衍射仪分析了含动力学抑制剂聚乙烯吡咯烷酮的水合物分解过程。结果显示甲烷和丙烷气体会形成SⅡ型水合物,但伴随有SⅠ型甲烷水合物的生成;添加动力学抑制剂后,水合物的分解速率变慢,在-60℃,添加0.5%的聚乙烯吡咯烷酮后,分解起始的20 min内,无抑制剂体系水合物分解可达69%,而在含抑制剂体系分解约18%;SⅡ型甲烷丙烷混合气水合物分解过程中晶胞各晶面分解速率相同,没有偏好性,水合物笼作为一个整体分解,添加抑制剂不改变这种分解方式,仍以整体分解。     

Experimental and density functional theory computational evaluation of poly(N-vinyl caprolactam-co-butyl methacrylate) kinetic hydrate inhibitors

Natural gas hydrate inhibitor has been serving the oil and gas industry for many years. The development and search for new inhibitors remain the focus of research. In this study, the solution polymerization method was employed to prepare poly(N-vinyl caprolactam-co-butyl methacrylate) (P(VCap-BMA)), as a new kinetic hydrate inhibitor (KHI). The inhibition properties of P(VCap-BMA) were investigated by tetrahydrofuran (THF) hydrate testing and natural gas hydrate forming and compared with the commercial KHIs. The experiment showed that PVCap performed better than copolymer P(VCap-BMA). However, low doses of methanol or ethylene glycol are compounded with KHIs. The compounding inhibitors show a synergistic inhibitory effect. More interesting is the P(VCap-BMA)-methanol system has a better inhibitory effect than the PVCap-methanol system. 1% P(VCap-BMA) + 5% methanol presented the best inhibiting performance at subcooling 10.3 ℃, the induction time of natural gas hydrate was 445 min. Finally, the interaction between water and several dimeric inhibitors compared by natural bond orbital (NBO) analyses and density functional theory (DFT) indicated that inhibitor molecules were able to form the hydrogen bond with the water molecules, which result in gas hydrate inhibition. These exciting properties make the P(VCap-BMA) compound hydrate inhibitor promising candidates for numerous applications in the petrochemical industry.     

非平衡级法气体混合物吸收-水合双塔分离单元的模拟计算

水合物技术应用于低沸点气体混合物分离的优势在于其可在0℃左右操作,因此可极大地降低制冷所消耗的能量。由于此分离方法尚处在理论研究阶段,还不能实现工业化,因此对操作流程模拟计算的研究很有必要。采用非平衡级法(速率法)对水合塔-吸收塔串联操作流程进行了模拟计算,其中涉及水合物生成动力学模型、水合物分解动力学模型以及混合气体在乳液相的吸收传质动力学模型。探讨了两个串联分离塔操作参数,如温度、压力等,对分离效率的影响,所得结果对水合物技术分离低沸点气体混合物流程的设计有重要意义,同时也可为以后的工业化奠定一定的理论基础。     

动力学抑制剂与乙二醇协同作用下甲烷水合物再生成

在500mL的高压反应釜中,实验研究了乙二醇（MEG）与动力学抑制剂PEO-co-VCap-1在细砂存在下对甲烷水合物再生成过程的协同抑制作用。实验过程中,控制MEG的质量分数范围为0~5%,PEO-co-VCap-1的质量分数范围为0~0.5%,形成4种的抑制剂配伍组合,进行了12组实验。实验结果表明,PEO-co-VCap-1在单独作用时,可以延缓水合物的成核阶段,但可能导致水合物在生长阶段短时间内大量生成的灾难性生长现象。其与MEG复配可在延缓水合物成核的同时,有效减少灾难性增长现象的出现,降低油气管输的堵管风险。当MEG质量分数为5%、PEO-co-VCap-1质量分数为0.5%时,协同抑制效应极为明显,可将甲烷水合物诱导期延长至2800min以上。MEG同PEO-co-VCap-1的协同抑制效果与提高温度的抑制作用相似。这一发现表明,如果在使用PEO-co-VCap-1的同时使用MEG等良好的增效剂,有助于动力学抑制剂用于更高的过冷度环境,为高效解决高过冷条件下油气生产中的水合物防控问题提供新的可能。     

The gas-adsorption mechanism of kinetic hydrate inhibitors

Molecular dynamics was employed to study the inhibition mechanism of vinyl lactam-based kinetic hydrate inhibitors (KHIs). By comparing the inhibition functions of the same KHIs at different initial locations, we found that the KHI molecules on the surface of hydrate nuclei could obviously prolong the hydrate induction time and exhibited the best inhibition effect. The impacts of KHIs on the methane migration and the arrangement of H₂O molecules were analyzed at the molecular level. A gas-adsorbing mechanism for KHIs (i.e., the KHIs with an excellent gas adsorption ability could reduce the supersaturation of methane in the aqueous solution, reinforce the migration resistance of methane to the nucleus, and further inhibit the hydrate growth) was proposed. In addition, the conformations of KHI polymer molecules in the aqueous solution are closely related to their inhibitory effect, that is, stretched skeletons and well-organized structures would maximize their inhibitory effect.     

甲烷-四氢呋喃-水体系水合物生成动力学的实验和模型化研究

研究了透明鼓泡塔中含促进剂四氢呋喃（THF）体系中甲烷水合物的生成动力学.分别考察了进气速率、温度、压力、水合物体积分数对甲烷消耗速率的影响.根据Chen-Guo水合物生成机理,采用基础水合物生成反应的量纲1 Gibbs自由焓变-ΔG/RT作为反应的推动力,建立了水合物生成动力学模型,模型中考虑了体系温度、压力和气液接触比表面积的影响.把模型应用于甲烷气体消耗速率的计算,其模型预算结果与实验数据吻合良好,实验结果和反应动力学模型将有助于工业水合反应器的设计和操作条件的设定.     

Dual function inhibitors for methane hydrate

The performance of five imidazolium-based ionic liquids as a new class of gas hydrate inhibitors has been investigated. Their effects on the equilibrium hydrate dissociation curve in a pressure range of 30-110 bar and the induction time of hydrate formation at 114 bar and a high degree of supercooling, i.e., about 25 °C, are measured in a high-pressure micro differential scanning calorimeter. It is found that these ionic liquids, due to their strong electrostatic charges and hydrogen bond with water, could shift the equilibrium hydrate dissociation/stability curve to a lower temperature and, at the same time, retard the hydrate formation by slowing down the hydrate nucleation rate, thus are able to act as both thermodynamic and kinetic inhibitors. This dual function is expected to make this type of inhibitors perform more effectively than the existing inhibitors.     

Growth kinetics of hydrate formation from water–hydrocarbon system

Gas hydrates have drawn global attentions in the past decades as potential energy resources. It should be noted that there are a variety of possible applications of hydrate-based technologies, including natural gas storage, gas transportation, separation of gas mixture, and seawater desalination. These applications have been critically challenged by insufficient understanding of hydrate formation kinetics. In this work, the literatures on growth kinetic behaviors of hydrate formation from water-hydrocarbon were systematically reviewed. The hydrate crystal growth, hydrate film growth and macroscopic hydrate formation in water system were reviewed, respectively. Firstly, the hydrate crystal growth was analyzed with respect to different positions, such as gas/liquid interface, liquid–liquid interface and gas–liquid–liquid system. Secondly, experimental and modeling studies on the growth of hydrate film at the interfaces between guest phase and water phase were categorized into two groups of lateral growth and thickening growth considering the differences in growth rates. Thirdly, we summarized the promoters and inhibitors reported (biological or chemical, liquid or solid and hydrophobic or hydrophilic) and analyzed the mechanisms affecting hydrate formation in bulk water system. Knowledge gaps and suggestions for further studies on hydrate formation kinetic behaviors are presented.