Preparation and characterization of chloromethylated/quaternized poly(phthalazinone ether sulfone ketone) for positively charged nanofiltration membranes

Chloromethylated poly(phthalazinone ether sulfone ketone) (CMPPESK) as a novel membrane material was successfully prepared from poly(phthalazinone ether sulfone ketone), with concentrated sulfuric acid as the solvent and catalyst, and chloromethyl octyl ether with lower toxicity as the chloromethylated regent. The effects of the reaction conditions on the preparation of CMPPESKs with different degrees of chloromethylation were examined. The quantity of chloromethyl groups per repeated unit (DCM) of CMPPESK was determined by the method of analysis of the chlorine element, and structures were characterized by ¹H‐NMR spectroscopy. The introduction of chloromethyl groups into the polymer chains led to a decrease in the decomposition temperature. With increasing DCM, the initial degradation temperature declined. CMPPESK had good solubility and was soluble in N‐methyl‐2‐pyrrolidone (NMP), N,N‐dimethylacetamide (DMAc), and chloroform. However, quaternized poly(phthalazinone ether sulfone ketone) (QAPPESK) had excellent solvent resistance, was only partly soluble in sulfuric acid (98%), and was swollen in N,N‐dimethylformamide. QAPPESK nanofiltration (NF) membranes had about 90% rejection for MgCl₂, and the performance of the NF membrane prepared with DMAc as the solvent was superior to that of the NF membrane prepared with NMP as the solvent. In addition, the rejection to the different salt solutions followed the following sequence: MgCl₂ > MgSO₄ > NaCl > Na₂SO₄. Furthermore, the thermotolerance of the QAPPESK NF membrane was examined, and the results show that when the solution temperature rose from 11 to 90°C, the water flux increased more than threefold with stable salt rejection. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

氯甲基化/季铵化新型聚芳醚砜酮超滤膜的研制

本文对含二氮杂萘结构聚芳醚砜酮进行改性制得氯甲基化聚芳醚砜酮。选用N-甲基一2-吡咯烷酮作制膜溶剂，依据正交设计方法制得了一系列氯甲基化聚芳醚砜酮超滤膜。考察了聚合物浓度、添加剂种类和添加量以及制膜蒸发时间等对膜性能的影响。将氯甲基化聚芳醚砜酮超滤膜浸入三甲胺溶液进行季铵化反应，得季铵化聚芳醚砜酮超滤膜。并考察了膜的抗污染性。     

Influence of hydroxyl‐terminated polybutadiene additives on the poly(ether sulfone) ultra‐filtration membranes

Hydroxyl‐terminated polybutadiene (HTPB) was blended into a poly(ether sulfone) (PES) casting solution used to prepare ultra‐filtration (UF) membranes via the phase inversion technique. The membranes were then characterized by contact angle (CA) measurements and UF experiments. The CA was increased with the addition of HTPB in the PES membrane and also by lowering the gelation bath temperature. It was observed that the CA was lower for membranes prepared with N‐methyl‐2‐pyrrolidinone (NMP) as the solvent than those using N,N‐dimethylacetamide (DMAc) as solvent. The flux values were higher for membranes made using a 4°C gelation bath when compared with the ambient temperature ((25 ± 1)°C) irrespective of the cast solvents, NMP or DMAc. The flux values were much higher and the solute separations were lower for the HTPB‐based PES membranes than for the pure PES membrane, when the membranes were cast with DMAc as a solvent. On the other hand, both flux and separation values were much lower for the HTPB‐based PES membranes than for the pure PES membrane, when the membranes were cast using NMP. Atomic force microscopy and scanning electron microscopy were used for morphological characterization and the correlation of topography/photography with the performance data was also examined. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2292–2303, 2006     

聚芳醚砜酮复合膜浓缩回收环丁砜初探

以含二氮杂萘酮结构聚芳醚砜酮(PPESK)为基膜、均苯三甲酰氯为有机相单体、哌嗪与间苯二胺为水相单体通过界面聚合工艺制备了复合膜,研究了不同操作条件下复合膜对环丁砜水溶液的分离浓缩效果,考察了复合膜运行的稳定性与2次浓缩效果.结果表明,在50℃,1.8MPa下聚芳酰胺聚芳醚砜酮复合膜2次浓缩质量浓度10g·L~(-1)的环丁砜溶液,混合浓缩液环丁砜的质量浓度在28～36 g·L~(-1),透过液环丁砜的质量浓度为0.2 g·L~(-1),且13周静态及24 h连续分离操作性能稳定.     

Effects of operation conditions,solvent and gelation bath on morphology and performance of PPESK asymmetric ultrafiltration membrane

The effect of gelation temperature, evaporation time, solvent and gelation bath on the structure and performance of poly(phthalazinone ether sulfone ketone) (PPESK) asymmetric ultrafiltration membrane via phase inversion are investigated; the relationship between gelation thickness of dope solutions (X) and time for several polymer solutions with different solvents and gelation bath by online optical microscope–CCD camera experimental system (OM–CC system) are obtained. The results show that gelation temperature has much stronger influence on aperture opening ratio of membrane surface (AOR) and average diameter of membrane surface (AD) than evaporation time, whereas evaporation time has greater effect on the structure factor of membrane cross-section (S). Bovine serum albumin rejection (R) is mainly determined by surface structure; however, pure water flux (J) is controlled not only by the structure of surface and cross-section, but also the connectivity of the pores. PPESK membranes with fine performance can be fabricated under appropriate gelation temperature and evaporation time. In addition, the membrane structure and performance vary widely when various solvents and gelation bath are employed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Physical and electrochemical behaviors of directly polymerized sulfonated poly(arylene ether ketone sulfone)s proton exchange membranes with different backbone structures

Sulfonated poly(ether ether ketone sulfone) (SPEEKS) and sulfonated poly(ether ether ketone ketone sulfone) (SPEEKKS) copolymers with different degree of sulfonation (DS) were synthesized by aromatic nucleophilic polycondensation of disodium 3,3′‐disulfonate‐4,4′‐dichloro‐diphenylsulfone (SDCDPS), tertbutylhydroquione, and 4,4′‐difluorobenzophenone or 1,4′‐bi(4‐fluorobenzoyl) benzene. Prepared sulfonated copolymers were characterized by Fourier transform infrared spectra, thermogravimetric analysis, and differential scanning calorimetry. The transmission electron microscope was used to investigate the microstructure of membranes. The different distance between two adjacent sulfonic groups in two series of membranes resulted in different physical and electrochemical properties between two kinds of membranes with the same DS. The proton conductivity, ionic exchange capacity and water uptake of SPEEKS membranes were higher than those of SPEEKKS membranes while the mechanical strength of SPEEKS membranes was lower than that of SPEEKKS membranes at the same DS. Moreover, the SPEEKKS membranes with DS equals to 0.8 showed a good combination of a high proton conductivity (0.046 S/cm at 25°C, 0.061 S/cm at 80°C), acceptable water uptake (33–65 wt %), excellent mechanical strength (tensile strength reached 49.7 MPa), and good thermal properties (T_g above 250°C, T_d5% above 300°C). It suggested that this could be a promising membrane for proton exchange membrane fuel cell application. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and properties of organic soluble semicrystalline poly(aryl ether ketone)s copolymers containing phthalazinone moieties

A series of poly(aryl ether ketone)s (PAEK) copolymers containing phthalazinone moieties were synthesized by modest polycondensation reaction from 4‐(4‐hydroxyl‐phenyl)‐(2H)‐phthalazin‐1‐one (DHPZ), hydroquinone (HQ), and 1,4‐bis(4‐fluorobenzoyl)benzene (BFBB). The T_g values of these copolymers ranged from 168 to 235°C, and the crystalline melting temperatures varied from 285 to 352°C. By introducing phthalazinone moieties into the main chain, the solubility of these copolymers was improved in some common polar organic solvents, such as chloroform (CHCl₃), N‐methyl‐2‐pyrrolidinone (NMP), nitrobenzene (NB) and so on. The values of 5% weight loss temperatures were all higher than 510°C in nitrogen. The crystal structures of these copolymers were determined by wide‐angle X‐ray diffraction (WAXD), which revealed that they were semicrystalline in nature, and the crystal structure of these copolymers was orthorhombic, equal to poly(ether ether ketone ketone)s. As phthalazinone content in the backbone varied from 0 to 40 mol % (mole percent), the cell parameters of these copolymers including the a, b, and c axes lengths ranged from 7.76 to 7.99 Å, 6.00 to 6.14 Å, and 10.10 to 10.19 Å, respectively. The degree of crystallinity (via differential scanning calorimetry) decreased from 37.70% to 16.14% simultaneously. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1744–1753, 2007     

Comparison of the water uptake and swelling between sulfonated poly(phthalazinone ether ketone ketone)s and sulfonated poly(arylene ether ketone ketone)s

Summary Sulfonated poly(phthalazinone ether ketone ketone)s (sPPEKK) and sulfonated poly(arylene ether ketone ketone sulfone)s (sPAEKK) were successfully synthesized by direct polycondensation. The water uptake and swelling of sPPEKK are much less compared with those of sPAEKK, especially in high temperature, which result from the powerful intermolecular hydrogen bonds of sPAEKK, confirmed by variable temperature IR spectra. The maximum operation temperature of proton exchange membranes made of sPPEKK is higher than 80 °C, improving the property of resistance to swelling.     

Preparation and performances of poly(phthalazinone ether sulfone ketone) hollow fiber membranes with excellent thermotolerance

The cloud points of PPESK/NMP/H₂O ternary system at different temperatures were measured by titrimetric method. The binodal lines in the ternary phase diagram of the poly(phthalazinone ether sulfone ketone (PPESK) dope system was determined, on the basis of the cloud point experimental data being linearly fitted with the semiempirical linear cloud point correlation. Furthermore, phase separation behavior during the phase inversion of PPESK membrane‐forming system was discussed in terms of the phase diagram. Then, dry–wet spinning technique was employed in manufacturing PPESK hollow fiber membranes by immersion precipitation method. The cross‐section morphologies of hollow fibers were observed by scanning electronic microscopy. Also, the effects of dope solution composition and spinning parameters, including the coagulant composition and the spinning temperature on the separation performances of fibers, were evaluated by permeability measurements. The thermotolerance of the PPESK hollow fiber membranes prepared in the work was examined for the permeation operation at different temperatures and pressure differences. The experimental results showed that pure water flux increases several fold along with the temperature increases from 20 to 80°C at different operation pressures, while the solute rejection only decreases slightly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 878–884, 2006     

Ionically Cross‐Linked Proton Conducting Membranes for Fuel Cells

For improving stability without sacrificing ionic conductivity, ionically cross‐linked proton conducting membranes are fabricated from Na⁺‐form sulfonated poly(phthalazinone ether sulfone kentone) (SPPESK) and H⁺‐formed sulfonated poly(2,6‐dimethyl‐1,4‐phenylene oxide) (SPPO). Ionically acid‐base cross‐linking between sulfonic acid groups in SPPO and phthalazone groups in SPPESK impart the composite membranes the good miscibility and electrochemical performance. In particular, the composite membranes possess proton conductivity of 60–110 mS cm⁻¹ at 30 °C. By controlling the protonation degree of SPPO within 40–100 %, the composite membranes with favorable cross‐linking degree are qualified for application in fuel cells. The maximum power density of the composite membrane reaches approximately 1100 mW cm⁻² at the current density of 2800 mA cm⁻² at 70 °C.     

Synthesis and characterization of novel wholly para‐oriented aromatic polyamide‐hydrazides containing sulfone‐ether linkages

Four novel wholly para‐oriented aromatic polyamide‐hydrazides containing flexibilizing sulfone‐ether linkages in their main chains have been synthesized from 4‐amino‐3‐hydroxy benzhydrazide (4A3HBH) with either 4,4′‐sulfonyldibenzoyl chloride (SDBC), 4,4′‐[sulfonylbis(1,4‐phenylene)dioxy]dibenzoyl chloride (SODBC), 4,4′‐[sulfonylbis(2,6‐dimethyl‐1,4‐phenylene)dioxy]dibenzoyl chloride (4MeSODBC), or 4,4′‐(1,4‐phenylenedioxy)dibenzoyl chloride (ODBC) via a low‐temperature solution polycondensation reaction. A polyamide‐hydrazide without the flexibilizing linkages is also investigated for comparison. It was synthesized from 4A3HBH and terephthaloyl chloride (TCl) by the same synthetic route. The intrinsic viscosities of the polymer ranged from 2.85 to 4.83 dL g^?1 in N,N‐dimethyl acetamide (DMAc) at 30°C and decreased with introducing the flexibilizing linkages into the polymer. All the polymers were soluble in DMAc, N,N‐dimethyl formamide (DMF), and N‐methyl‐2‐pyrrolidone (NMP), and their solutions could be cast into films with good mechanical strengths. Further, they exhibited a great affinity to water sorption. Their solubility and hydrophilicity increased remarkably by introducing the flexibilizing linkages. The polymers could be thermally cyclodehydrated into the corresponding poly(1,3,4‐oxadiazolyl‐benzoxazoles) approximately in the region of 295–470°C either in nitrogen or in air atmospheres. The flexibilizing linkages improve the solubility of the resulting poly(1,3,4‐oxadiazolyl‐benzoxazoles) when compared with poly(1,3,4‐oxadiazolyl‐benzoxazoles) free from these linkages. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of a novel phthalazinone poly(aryl ether sulfone ketone) with carboxyl group

Soluble, thermally stable phthalazinone poly(aryl ether sulfone ketone)s (PPESKs) containing a carboxyl group in its side chain have been synthesized by the nucleophilic displacement reaction of 4‐(4‐hydroxylphenyl)‐1(2H)‐phthalazinone with bis(4‐chlorophenyl) sulfone, 4,4′‐difluoro‐benzophenone, and phenolphthalin. The polymerization reactions were conducted in sulfolane in the presence of K₂CO₃ to give high molecular weight polymers, which are soluble in solvent such as nitrobenzene and pyridine at room temperature and easily cast into flexible, yellow, and transparent film. The polymers are amorphous with high glass transition temperature. The decomposition temperature of the polymers are >400°C, which indicates high thermal stability. The crosslinking reaction of PPESK can occur by using dicyandiamide (Dicy) as curing agent. The apparent energy (ΔE) is 52.2 kJ/mol and reaction order (n) is close to 1.0. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1111–1114, 2003     

Synthesis and properties of poly(aryl ether sulfone ether ketone ketone) (PESEKK)

4,4′‐bis(Phenoxy)diphenyl sulfone (DPODPS) was synthesized by reaction of phenol with bis(4‐chlorophenyl) sulfone in tetramethylene sulfone in the presence of NaOH. Two poly(aryl ether sulfone ether ketone ketone)s (PESKKs) with high molecular weight were prepared by low temperature solution polycondensation of DPODPS and terephthaloyl chloride (TPC) or isophthaloyl chloride (IPC), respectively, in 1,2‐dichloroethane and in the presence of aluminum chloride (AlCl₃) and N‐methylpyrrolidone (NMP). The resulting polymers were characterized by various analytical techniques, such as FT‐IR, ¹H‐NMR, DSC, TG, and WAXD. The results show that the T_g and T_d of PESEKKs are much higher, but its T_m is lower than those of PEKK. The other results indicate that PESEKKs exhibit excellent thermostabilities at 300 ± 10°C. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 489–493, 2005     

Preparation of poly(phthalazinone ether sulfone ketone) hollow fiber membrane for gas separation

Poly(phthalazinone ether sulfone ketone) (PPESK) asymmetric hollow fiber membranes for gas separation were prepared by dry/wet phase inversion technique. The effects of various preparation conditions such as solvent, nonsolvent-additives(NSA), PPESK concentration, and air gap on the membrane performance were studied. The heat resistance of the PPESK hollow fiber membrane was also examined. The hollow fiber membrane prepared from solvent with stronger solubility showed low gas permeation and high O₂/N₂ selectivity due to the denser skin layer. Hollow fiber membrane made from PPESK/DMAc/EtOH/THF system had thicker skin layer than that made from PPESK/DMAc/GBL system with the same ratio of near-to-cloud-point of NSA, which resulted in the higher O₂/N₂ selectivity. Along with the increase of NSA content, the gas permeation increased and the O₂/N₂ selectivity decreased. The O₂/N₂ selectivity of hollow fiber membranes made from PPESK/DMAc/GBL and PPESK/DMAc/EtOH/THF systems were 4.9 and 4.8 respectively, when the membrane forming systems contained appropriate content of NSA. The high polymer concentration resulted in low gas permeation and high O₂/N₂ selectivity. When the air gap was excessively long, the membrane performance dropped because of the damage to the dense skin layer. There was no significant drop on the membrane performance when the operation temperature was elevated to 90°C. The average O₂/N₂ selectivity was higher than 3.0 at 70°C during a long period of 55 days' test time. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Microporous carbon membranes from sulfonated poly(phthalazinone ether sulfone ketone): Preparation,characterization, and gas permeation

Microporous carbon membranes (MCM) were prepared from sulfonated poly(phthalazinone ether sulfone ketone) (SPPESK) through stabilization and pyrolysis processes. The effects of sulfonation degree (SD) of SPPESK and the stabilization temperature on the structure and gas permeation of MCM were investigated. The thermal decomposition behavior of SPPESK was studied by thermogravimetric analysis‐mass spectrometry. The evolution of functional groups on membrane surface was detected by Fourier transform infrared spectroscopy during heat treatment. The resultant MCM was characterized by X‐ray diffraction, Raman spectroscopy, nitrogen adsorption technique and pure gas permeation test (including the gases of H₂, CO₂, O₂, and N₂), respectively. The results have shown that the removal of sulfonic acid groups in SPPESK leads to a weight loss stage in the temperature range of 250–450°C. The surface area, maximum pore volume, and gas permeability of MCM increase with the SD increasing from 59 to 75%, together with the reduction of selectivity. Similarly, the gas permeability of MCM also increases with elevating the stabilization temperature from 350 to 400°C at the loss of selectivity. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and properties of novel boric acid modified poly(aryl ether sulfone) membranes

In this article, boric acid‐modified poly(aryl ether sulfone) (PES‐B) membranes were prepared by solution blending, solution casting, evaporation, and programmed temperature curing method for the first time. The chemical modification of poly(aryl ether sulfone) was accomplished by the curing of poly(aryl ether sulfone) with pendent phenyl hydroxide (PES‐OH) under the function of boric acid. The reaction mechanisms and the effects of boric acid content were thoroughly investigated. Processing conditions and structures of PES‐B were determined by FT‐IR spectra. It has been found that the B(OH)₃/PES composite membranes were completely cured after treatment at 300°C for 4 h. When boric acid content was over 4.7%, PES‐B membranes presented phase separation and full cross‐linking structures. DSC measurements demonstrated that the addition of boric acid had influenced the glass transition temperature of PES‐B, which provided the proof of the appearance of cross‐linking network structure. TGA results confirmed that the thermal stability of the prepared PES‐B composites was improved. Furthermore, the cross‐linked composite membranes exhibited excellent mechanical property and solvent resistance. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40860.     

Synthesis and characterization of sulfonated poly(phthalazinone ether sulfone ketone) for ultrafiltration and nanofiltration membranes

Modification of poly(phthalazinone ether sulfone ketone) (PPESK) by sulfonation with concentrated or fuming sulfuric acid as sulfonation agents was carried out to prepare membrane materials with increased hydrophilicity and potentially increased fouling resistance. Sulfonated PPESK (SPPESK) copolymers, with a degree of sulfonation ranging from 10–300%, were prepared and characterized. Factors affecting the sulfonation reaction were studied, and reaction conditions for the preparation of SPPESK with different degrees of sulfonation were determined. Compared with the properties of PPESK, the hydrophilicity of SPPESK was increased, as shown by a reduced contact angle with water. The glass transition temperature was increased from 278°C (PPESK) to a maximum of 323°C for the highly sulfonated derivative, due to the strong polarity of  SO₃H and hydrogen bonding. Ultrafiltration membranes prepared with PPESK and SPPESK were compared. For a SPPESK asymmetric membrane, the PEG12000 rejection was 98% and the water flux was 876 kg · m⁻² · h⁻¹. SPPESK/PPESK composite nanofiltration membranes were also prepared and were shown to have short‐term operational stability up to 120°C. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1685–1692, 2001     

A super thin polytetrafluoroethylene/sulfonated poly(ether ether ketone) membrane with 91% energy efficiency and high stability for vanadium redox flow battery

In order to further decrease the cost and enhance the durability of sulfonated poly(ether ether ketone) membrane for vanadium redox flow battery, a super thin (40 μm) polytetrafluoroethylene (PTFE)/SPEEK (PS) membrane is prepared. The physico‐chemical properties and single cell performance of PS membranes prepared with different casting solvents including NMP (N‐methyl‐2‐pyrrolidone), DMF (N,N′‐dimethylformamide), and DMAc (N,N′‐dimethylacetamide) have been investigated. Results show that the energy efficiency of VRB with PS/DMF can reach up to 91.2% at the current density of 40 mA cm^?2, which is 11.1% and 6.4% higher than that of the commercial Nafion 212 and pristine SPEEK membrane, respectively. In addition, charge–discharge test over 150 times proves that the PS/DMF membrane possesses high stability and thus it is suitable for VRB application. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43593.     

Temperature‐dependent transition of crystal phases in the electrospinning process of poly(vinylidene fluoride‐co‐hexafluoropropylene)

The temperature‐dependent transition of the crystal phases of poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVDF‐HFP) was investigated in the electrospinning process. A solution of PVDF‐HFP in N,N‐dimethyl acetamide (DMAc) produced only the β‐phase‐dominant crystal up to 70 °C, irrespective of the spinneret temperature. In a mixed solvent of DMAc and acetone, however, the crystal phase of the electrospun fibers was dependent on temperature: β‐phase‐dominant at 30 and 50 °C and α‐phase‐dominant at 70 °C. The transition was related to a change of the coagulation rate during electrospinning, because the less perfect α phase is preferable to the β phase at a higher coagulation rate. The temperature‐dependent increase of the coagulation rate was more drastic in the presence of acetone, so the transition took place only in the mixed solvent. At elevated temperature, acetone not only raised the evaporation rate of the solvent but promoted the phase separation of the polymer resulting from the lower critical solution temperature behavior, which was rheologically traced. © 2019 Society of Chemical Industry     

EB‐crosslinked Polymer Electrolyte Membranes Based on Highly Sulfonated Poly(ether ether ketone) and Poly(vinylidene fluoride)/Triallyl Isocyanurate

In this study, crosslinked polymer electrolyte membranes for polymer electrolyte membrane fuel cell (PEMFC) applications are prepared using electron beam irradiation with a mixture of sulfonated poly(ether ether ketone) (SPEEK), poly(vinylidene fluoride) (PVDF), and triallyl isocyanurate (TAIC) at a dose of 300 kGy. The gel‐fraction of the irradiated SPEEK/PVDF/TAIC (95/4.5/0.5) membrane is 87% while the unirradiated membrane completely dissolves in DMAc solvent. In addition, the water uptake of the irradiated membrane is 221% at 70 °C while that of the unirradiated membrane completely dissolves in water at above 70 °C. The ion exchange capacity and proton conductivity of the crosslinked membrane are 1.57 meq g⁻¹, and 4.0 × 10⁻² S cm⁻¹ (at 80 °C and RH 90%), respectively. Furthermore, a morphology study of the membranes is conducted using differential scanning calorimetry and X‐ray diffractometry. The cell performance study with the crosslinked membrane demonstrates that the maximum power density is 518 mW cm⁻² at 1036 mA cm⁻² and the maximum current density at applied voltage of 0.4 V is 1190 mA cm⁻².